CN214078121U - Environment-friendly efficient chain wheel cleaning and scrap removing device - Google Patents

Environment-friendly efficient chain wheel cleaning and scrap removing device Download PDF

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Publication number
CN214078121U
CN214078121U CN202023303950.1U CN202023303950U CN214078121U CN 214078121 U CN214078121 U CN 214078121U CN 202023303950 U CN202023303950 U CN 202023303950U CN 214078121 U CN214078121 U CN 214078121U
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CN
China
Prior art keywords
cleaning
sprocket
telescopic cylinder
efficient
environment
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Expired - Fee Related
Application number
CN202023303950.1U
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Chinese (zh)
Inventor
王晓锋
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Nantong Hongming Machinery Technology Co Ltd
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Nantong Hongming Machinery Technology Co Ltd
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Priority to CN202023303950.1U priority Critical patent/CN214078121U/en
Application granted granted Critical
Publication of CN214078121U publication Critical patent/CN214078121U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The utility model discloses an environmental protection efficient sprocket washs and removes bits device, including wasing the box, it is equipped with telescopic cylinder one and telescopic cylinder two to wash the bottom half, telescopic cylinder one and telescopic cylinder two are connected the mounting panel that the symmetry set up, be equipped with the brush roller between the mounting panel that the symmetry set up, gear motor is connected to the brush roller, the below of brush roller is equipped with the sprocket layer board, sprocket layer board below is connected with the transport chain, the transport chain is equipped with the installation framework, the top of wasing the box pierces through there is the shower, the shower is equipped with the cleaning solution nozzle, couple through clean tubing pump between shower and the cleaning solution basin, the supporting legs is installed to the below of wasing the box, the utility model discloses can wash the sprocket surface and remove bits, the cleaning performance is good, has improved production efficiency.

Description

Environment-friendly efficient chain wheel cleaning and scrap removing device
Technical Field
The utility model belongs to the technical field of wash, concretely relates to environmental protection efficient sprocket washs and removes bits device.
Background
The chain wheel is a wheel with embedded tooth type buckling chain teeth and is used for being meshed with blocks with accurate pitches on chain links or cables, and the chain wheel is widely applied to mechanical transmission and the like in the industries of chemical engineering, textile machinery, escalators, wood processing, three-dimensional parking garages, agricultural machinery, food processing, instrument and instrument, petroleum and the like.
The chain wheel has high transmission speed, and the noise generated in the specific application process is very small due to the advantage of high rotating speed, so that good processing environment shaping is realized. The chain wheel has high installation precision and ideal machining precision in application, so that a lot of troubles can be saved for later maintenance work, the chain wheel has a large transmission ratio due to the advantage of compact structure, and the service life of the chain wheel is long.
At present, after the chain wheel machine is machined, a part of scrap iron is remained on the surface of the chain wheel machine, manual cleaning is carried out in a manual mode, and the chain wheel machine is high in labor intensity and low in efficiency.
SUMMERY OF THE UTILITY MODEL
To the above-mentioned problem that prior art exists, this application provides an environmental protection efficient sprocket washs and removes bits device.
The technical scheme of the utility model as follows:
the utility model provides an environmental protection efficient sprocket washs and removes bits device, including wasing the box, it is equipped with telescopic cylinder one and telescopic cylinder two to wash the bottom half, telescopic cylinder one and telescopic cylinder two are connected the mounting panel that the symmetry set up, be equipped with the brush roller section of thick bamboo between the mounting panel that the symmetry set up, gear motor is connected to the brush roller section of thick bamboo, the below of brush roller section of thick bamboo is equipped with the sprocket layer board, sprocket layer board below is connected with the transport chain, the transport chain is equipped with the installation framework, the top of wasing the box pierces through there is the shower, the shower is equipped with the cleaning solution nozzle, couple through the clean pipeline pump between shower and the cleaning solution basin, the supporting legs is installed to the below of wasing the box.
As a preferred embodiment of the present invention: the conveying chain is a double-pitch precise roller chain.
As a preferred embodiment of the present invention: the supporting legs are stainless steel square tubes.
As a preferred embodiment of the present invention: the speed reducing motor is a worm gear speed reducing motor.
As a preferred embodiment of the present invention: the number of cleaning liquid nozzles is 7.
The utility model discloses profitable technological effect as follows:
the utility model discloses can spray the washing to the sprocket surface through cleaning solution nozzle, a brush roller section of thick bamboo can be sprocket surface and clean, sets up in the cylinder of bottom, can will treat abluent sprocket automatically and lift to a brush roller section of thick bamboo station, accomplishes to pass through after the washing and carries the chain output, and is high-efficient convenient.
Drawings
Fig. 1 is the utility model discloses an environmental protection efficient sprocket washs and removes bits device's schematic structure diagram.
Reference numerals: 1-a first telescopic cylinder, 2-a second telescopic cylinder, 3-supporting feet, 4-a mounting plate, 5-a cleaning box body, 6-a speed reducing motor, 7-a spray pipe, 8-a cleaning liquid water tank, 9-a cleaning pipeline pump, 10-a cleaning liquid nozzle, 11-a brush roller, 12-a chain wheel, 13-a chain wheel supporting plate, 14-a conveying chain and 15-a mounting frame body.
Detailed Description
The present invention will be described in detail with reference to the accompanying drawings and examples. It is to be understood that the embodiments described are only some embodiments of the invention, and not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
As shown in fig. 1, the utility model relates to an environmental protection efficient sprocket washs and removes bits device, including wasing box 5, it is equipped with telescopic cylinder 1 and telescopic cylinder two 2 to wash box 5 bottom, telescopic cylinder 1 and telescopic cylinder two 2 are connected the mounting panel 4 that the symmetry set up, be equipped with brush roller 11 between the mounting panel 4 that the symmetry set up, gear motor 6 is connected to brush roller 11, brush roller 11's below is equipped with sprocket layer board 13, sprocket layer board 13 below is connected with conveyor chain 14, conveyor chain 14 is equipped with installation framework 15, the top of wasing box 5 pierces through there is shower 7, shower 7 is equipped with cleaning solution nozzle 10, couple through clean tubing pump 9 between shower 7 and the cleaning solution basin 8, wash the below of box 5 and install supporting legs 3.
Based on the above embodiment, the utility model discloses a cleaning solution nozzle sprays the washing to the sprocket surface, and a brush roller section of thick bamboo can be the sprocket surface and clean the brush, sets up in the cylinder of bottom, can will treat abluent sprocket automatically and lift to a brush roller section of thick bamboo station, passes through the transport chain output after accomplishing the washing, and is high-efficient convenient.
Specifically, the first telescopic cylinder 1 and the second telescopic cylinder 2 are cylindrical metal parts for guiding the piston to perform linear reciprocating motion in the cylinder, air converts heat energy into mechanical energy through expansion in the cylinder, the air is compressed by the piston in the compressor cylinder to improve pressure, the first telescopic cylinder 1 and the second telescopic cylinder 2 are single-action cylinders, one end of each single-action cylinder is provided with a piston rod, air is supplied from one side of the piston and gathered to generate air pressure, the air pressure pushes the piston to generate thrust to extend out, the air pressure returns by virtue of a spring or self weight, the use is very simple and easy to operate, the requirements on some use environments are not high, the cylinders can normally work regardless of high-temperature operation or low-temperature operation, and the water-proof and dust-proof performance is certain, and the high-temperature-resistant telescopic cylinder can adapt to a plurality of severe use environments.
Specifically, the cleaning box body 5 is made of stainless steel plates, the defects of difficult manufacturing and installation, poor corrosion prevention effect, short service life, easy aging and the like of the traditional water tank are overcome, the advantages of long service life, flexible manufacturing, no pollution to water quality and the like are achieved, the hidden danger of corrosion and leakage of the water tank is fundamentally solved, the management level of equipment is improved, and the maintenance cost is reduced.
Specifically, the brush roller barrel 11 is manufactured by the following steps: firstly, cutting a steel shaft into a proper size, turning a blank on a machine tool, welding, reinforcing and straightening, and then making a roller core embryonic form by a lathe; then according to different requirements, a sleeve is respectively arranged outside the roller core rudiment or the roller core rudiment is put into a mould for direct injection molding, so that the basic shape of a brush roller body is formed. And (3) carrying out fine turning on the roll body blank subjected to injection molding or sleeving on a machine tool according to the size required by a drawing, and carrying out subsequent treatment according to different process requirements, wherein different key grooves or interfaces are required to be manufactured on the shaft head if the roll core coated with rubber is subjected to fine grinding. And (3) punching the brush roller which is finished by turning by using a numerical control punching device, wherein the depth and the density of the holes are respectively set according to different requirements. Placing the punched brush roll on a full-automatic numerical control hair planting machine or a semi-automatic horseshoe buckle type hair planting machine for hair planting; after the hair planting is finished, the hair is sheared through the drum-type hair shearing machine, so that the brush wires on the surface of the brush roller are sheared to be smooth, the manufacturing precision is high, and the cleaning effect is good.
Specifically, the spray pipe 7 is made of a stainless steel water pipe, has good smoothness, corrosion resistance, uniform wall thickness and high strength, can bear the impact of high-speed water flow of 30 meters per second, and has a thin and compact chromium-rich oxide film on the surface, so that the stainless steel water pipe has good corrosion resistance in all water qualities including soft water, has excellent corrosion resistance even if buried, has long service life, almost does not need maintenance in the service life cycle, avoids the cost and trouble of pipeline replacement, and has low comprehensive use cost.
The clean pipeline pump 9 is a booster pump, is a single-suction single-stage pump, and is structurally characterized in that the single-suction single-stage centrifugal pump has the same inlet and outlet on the same straight line and is orthogonal to the central line of the shaft, the inlet and outlet have the same caliber and are positioned on the same central line, and the pump can be arranged in a pipeline like a valve, so that the stability of the pump is improved, the appearance is compact and attractive, and the occupied area is small.
To explain the embodiment further, it should be noted that the conveying chain 14 is a double-pitch precise roller chain, the pitch of the link plate of the double-pitch precise roller chain for transmission is increased by one time, and is of a straight-edge structure, and various suspension accessories can be configured. Not only reduces the weight, but also reduces the abrasion elongation, and is beneficial to energy conservation and environmental protection.
To explain the present embodiment further, it should be noted that the supporting foot 3 is a stainless square tube, which is a hollow long steel bar, and because the cross section is square, the weight is light when the bending strength and the torsion strength are the same.
To explain the embodiment further, it should be noted that the reduction motor 6 is a worm gear reduction motor, and the basic structure is mainly composed of transmission parts, such as worm gear, shaft, bearing, box and accessories. Can be divided into three basic structural parts: the box, the worm and gear, the bearing and the shaft are combined. The box body is a base of all accessories in the worm gear speed reducer and is an important accessory for supporting and fixing a shaft system component, ensuring the correct relative position of a transmission accessory and supporting the load acting on the speed reducer. The worm gear and the worm mainly transfer motion and power between the two staggered shafts, the bearing and the shaft mainly transfer and operate power and improve efficiency, and the mechanical structure is compact, the volume and the appearance are light, small and efficient.
To explain the present embodiment further, it should be noted that the number of cleaning liquid nozzles 10 is 7, the cleaning liquid nozzles 10 are fan-shaped spray nozzles, the spray passage is large and smooth, and the clogging phenomenon is reduced. The spraying shape is the fan-shaped of multiple angle because the influence of gravity, there is the production of "edge effect", the fan-shaped section plane of spraying produces the marginal spray particle of tapering and is tiny even promptly, spray particle size is medium when a plurality of nozzles arrange, need have 25% -30% overlap, so that arranging in the whole direction is even, it is even to produce the fan-shaped spraying rivers of multiple angle, fan-shaped spray nozzle is the important subassembly in the high pressure cleaning equipment, fan-shaped spray nozzle is under the effect of high pressure, the liquid that sprays out has very big impact force, under the effect of this kind of impact force, the dirt can be by thorough cleaning.
To sum up, the utility model relates to an environmental protection efficient sprocket washs and removes bits device sprays the washing through cleaning solution nozzle to the sprocket surface, and a brush roller section of thick bamboo can be taken turns the sprocket surface and is cleaned, sets up in the cylinder of bottom, can will treat abluent sprocket automatically and lift to a brush roller section of thick bamboo station, through carrying chain output after accomplishing the washing, washs no dead angle, and is high-efficient convenient.
Although the embodiments of the present invention have been disclosed in the foregoing description, it should be understood that the invention is not limited to the details of construction and arrangements of the embodiments, but is capable of numerous changes, modifications, substitutions and alterations by one of ordinary skill in the art without departing from the principles and spirit of the invention.

Claims (5)

1. The utility model provides an environmental protection efficient sprocket washs and removes bits device which characterized in that: comprises a cleaning box body (5), a first telescopic cylinder (1) and a second telescopic cylinder (2) are arranged at the bottom of the cleaning box body (5), the telescopic cylinder I (1) and the telescopic cylinder II (2) are connected with symmetrically arranged mounting plates (4), the brush rollers (11) are arranged between the symmetrically arranged mounting plates (4), the brush rollers (11) are connected with a speed reducing motor (6), a chain wheel supporting plate (13) is arranged below the brush roller (11), a conveying chain (14) is connected below the chain wheel supporting plate (13), the conveying chain (14) is provided with an installation frame body (15), the top of the cleaning box body (5) penetrates through a spray pipe (7), the spray pipe (7) is provided with a cleaning liquid nozzle (10), the spray pipe (7) is connected with a cleaning liquid trough (8) through a cleaning pipeline pump (9), and the supporting legs (3) are installed below the cleaning box body (5).
2. The environment-friendly and efficient sprocket cleaning and scrap removing device according to claim 1, wherein: the conveying chain (14) is a double-pitch precise roller chain.
3. The environment-friendly and efficient sprocket cleaning and scrap removing device according to claim 1, wherein: the supporting legs (3) are stainless steel square tubes.
4. The environment-friendly and efficient sprocket cleaning and scrap removing device according to claim 1, wherein: the speed reducing motor (6) is a worm and gear speed reducing motor.
5. The environment-friendly and efficient sprocket cleaning and scrap removing device according to claim 1, wherein: the number of the cleaning liquid nozzles (10) is 7.
CN202023303950.1U 2020-12-31 2020-12-31 Environment-friendly efficient chain wheel cleaning and scrap removing device Expired - Fee Related CN214078121U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202023303950.1U CN214078121U (en) 2020-12-31 2020-12-31 Environment-friendly efficient chain wheel cleaning and scrap removing device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202023303950.1U CN214078121U (en) 2020-12-31 2020-12-31 Environment-friendly efficient chain wheel cleaning and scrap removing device

Publications (1)

Publication Number Publication Date
CN214078121U true CN214078121U (en) 2021-08-31

Family

ID=77436461

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202023303950.1U Expired - Fee Related CN214078121U (en) 2020-12-31 2020-12-31 Environment-friendly efficient chain wheel cleaning and scrap removing device

Country Status (1)

Country Link
CN (1) CN214078121U (en)

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Granted publication date: 20210831