CN214067658U - Processing parameter management and control system applied to batch production equipment - Google Patents
Processing parameter management and control system applied to batch production equipment Download PDFInfo
- Publication number
- CN214067658U CN214067658U CN202022952979.6U CN202022952979U CN214067658U CN 214067658 U CN214067658 U CN 214067658U CN 202022952979 U CN202022952979 U CN 202022952979U CN 214067658 U CN214067658 U CN 214067658U
- Authority
- CN
- China
- Prior art keywords
- injection
- machine
- data
- pressure
- batch production
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Landscapes
- Injection Moulding Of Plastics Or The Like (AREA)
Abstract
The utility model provides a be applied to batch production facility's processing parameter management and control system, contain board controlling means, data acquisition device, machine networking device, and outside electronic device, be used for receiving and conveying batch production facility's function data, with the function of controlling this batch production facility, wherein this board controlling means receives the conveying data from this machine networking device with the network connection mode, then control foretell batch production facility function, data acquisition device receives the data from foretell batch production facility with the network connection mode, then send this machine networking device to, machine networking device conveys the data of receiving to this outside electronic device with the network connection mode, borrow and provide the administrator control by this outside electronic device.
Description
Technical Field
At present, the automation management is deep into a plurality of working environments, and particularly, the factory of a new cover is the importation automation management without the residual force.
Background
At present, the automation management is deep into a plurality of working environments, and particularly, the factory of a new cover is the importation automation management without the residual force.
However, the automation in the current stage has two characteristics, namely, the output contacts and the output formatted data required by the automation management are designed for the equipment itself, and the output contacts and the output formatted data are the same for all the series of equipment, otherwise, the automatic management is imported to cause a barrier, otherwise, a lot of expenses are spent on carrying out the modification required by the automation management of the equipment.
In addition, as the related art of injection molding grows, the complexity of manufacturing injection molded products increases day by day. Currently, the tolerance for errors in the manufacture of injection molded products is very small due to factors such as size and arrangement. However, in a complex process, errors often occur due to poor process parameters. Since the injection molded product has no reference for the previous process data when the different injection molding machines are just starting to produce, the process or tool related process parameters cannot be set properly, and thus the error is particularly easy to occur when the injection molded product is just starting to produce. During operation of the tool, a number of parameters are continuously monitored. For example, an injection molded product may be processed in a mold, and the tool controls parameters therein, such as pressure, temperature, and manufacturing time intervals. During manufacturing, these parameters are continuously monitored and a large amount of data is collected to control product quality stability.
It is a further object of the present invention to provide a batch manufacturing facility that is relatively thin and automated, and that provides no formatted data or different types of data for the output.
SUMMERY OF THE UTILITY MODEL
In view of the above-mentioned background, in order to meet the special needs of the industry, the present invention provides a processing parameter management and control system for batch-type production equipment to solve the above-mentioned problems that the conventional art has failed to achieve.
An object of the utility model is to provide a processing parameter management and control system for batch production equipment, which is a novel method for acquiring processing parameter data in the forming process of an injection machine, and summing up and judging the difference between the forming processing condition set value and the actual response value of the injection machine by program calculation and statistics, so as to calibrate/identify/calibrate the injection machine; and the production stability of the injection machine can be judged by calculating, counting and comparing the data acquired on the production line. The machine-to-machine networking network is used for short, the molding and processing parameters, data and the like of the injection molding machine are obtained and collected by the machine-to-machine networking, analysis, comparison and operation are carried out to calibrate and identify the difference between the set value of the molding parameters of the injection molding machine and the performance or response value of the actual injection machine, and meanwhile, the stability of the molding conditions of the injection molding machine in production is judged. The injection machine molding processing setting parameters cause different degrees of difference between the actual molding conditions and the setting conditions of actual response due to different machine driving modes; therefore, the same molding parameter setting value is used for molding and processing on different injection machines, the expressed actual processing response parameters are different, and the quality of the molded product is also different. Real processing data (injection speed, injection pressure, injection screw stroke and the like) responded by the injection machine are obtained in real time by utilizing the online machine networking of the injection machine, and the data obtained by the online machine networking are used for calculation and comparison, so that the processing parameter response characteristics of the injection machine are calibrated or identified, and the detail adjustment required on the molding processing parameters of different injection machines can be obtained. The production processing condition data of the injection molding process is obtained by the sensor inside the injection machine or the sensor additionally arranged outside the injection machine.
According to the utility model discloses wherein the difference between the forming conditions setting value of injection molding machine platform and the actual value of actual response performance is confirmed and is demarcated, the difference between the setting values of conditions such as main confirmation speed, pressure, temperature, etc. and the actual value in the production process is demarcated with the characteristic that the actual processing of carrying out the injection molding machine shows. The condition-calibration work includes the difference between the response (reactivity) of the rising speed (acceleration) and the response (reactivity) of the falling speed (deceleration) of the injection speed and the achieved actual response value and the set value. The calibration work under the second condition comprises the pressure increasing and reducing trends of the injection pressure and the difference between the pressure peak value and the pressure set value.
According to the present invention, the specification parameters of the injection machine are obtained by inputting the values of the specification table of the external injection machine or by reading the built-in specification parameters of the injection machine through the internet of machines. Mainly obtains the information of the injection machine and the processing parameter specification data of the machine, which includes the specification table of the injection machine (machine information: brand/model; machine specification parameter: injection machine clamping tonnage/plasticizing screw size diameter/maximum injection quantity or maximum injection volume/maximum injection speed mm/s or cc/s/maximum injection pressure/maximum injection stroke, etc.).
According to the present invention, the difference between the molding parameters set by the molding process of the injection machine and the operating conditions of the machine, which are expressed or responded by the actual continuous injection molding process of the injection machine, is calibrated or identified to obtain the driving response performance characteristics of the injection machine; the molding parameters that each injection molding machine should set under the driving of the molding conditions expected to be expressed can be obtained by the calculation of the internet of machines.
According to the present invention, the injection amount (injection volume or injection weight) of the injection mold used in the calibration experiment of the injection machine table should be 30% -70% (or 20% -80%) of the injection amount of the injection machine used in the calibration experiment. The runner system of the injection mould used for the experiment can be a cold runner system or a hot runner system; single cavity or multi-cavity molds.
According to the present invention, the injection speed of the injection molding machine is determined by the numerical value in the machine specification table to obtain the initial injection condition, and the actual injection molding is performed after setting the maximum injection speed (mm/s) or 90%, 70%, 50%, 30%, 10% (or 80%, 50%, 20%) of the injection speed (cc/s) in the specification of the injection molding machine. Selecting the injection amount range of 60-90% of the maximum injection amount of the injection machine table or the 60-90% injection amount range of the maximum injection stroke to perform the actual injection molding processing trial set by the first-stage injection speed condition. The injection molding conditions are only injection filling condition molding, the condition setting (the pressure holding pressure and the pressure holding time are set to be zero) in the pressure holding stage is closed, the length of 0.1-0.15D of the screw diameter (D) of the used injection machine is used as the setting position of the filling pressure holding (VP) switching point of the injection molding, the setting value of the injection pressure is set by one-stage injection pressure, the setting value of the injection pressure is set by 90% of the maximum injection pressure value of the injection machine table, the setting of the actual injection molding is started from the starting point of the actual injection stroke set by the injection molding conditions at one-stage injection speed, the molten rubber is injected and filled at one-stage injection speed until the set filling pressure holding (VP) switching point is the value. The injection molding is carried out under the conditions of slow speed, medium speed, fast speed, etc. by repeatedly changing the injection rate condition injection setting value.
According to the utility model discloses, wherein utilize the machine networking or jet out board control panel or install external pressure and temperature-sensing ware additional, will jet out the main board response parameter (including filling time, along with the stroke position change of filling time, final injection speed numerical value, injection speed rising speed response curve, ejection pressure response curve etc.) detail notes of shaping process and record to utilize the machine networking to compare, calculate, interpret, finally obtain the corresponding slope that jets out the board and jet out speed start-up response actually under the different injection speed settings.
According to the present invention, five injection speed values, namely, low speed, medium speed, and high speed (or the highest injection speed value of 90%, 70%, 50%, 30%, and 10%) are determined according to the maximum injection speed value of the injection machine, two injection speeds are taken out from the low speed, medium speed, and high speed injection speeds to set, and the actual injection speed response condition is observed when the speed is switched from the low speed to the higher speed. The first 10% injection rate is switched to 90% injection rate, the second 50% injection rate is switched to 90% injection rate, the 70% injection rate is switched to 90% injection rate, the third 10% injection rate is switched to 70% injection rate, the 30% injection rate is switched to 70% injection rate, the fourth 50% injection rate is switched to 70% injection rate, the fifth 10% injection rate is switched to 50% injection rate, and the 30% injection rate is switched to 50% injection rate.
According to the utility model discloses, wherein utilize the machine networking or jet out board control panel or install external pressure and temperature-sensing ware additional, will jet out the main board response parameter (containing filling time, along with the stroke position change of filling time, final ejection speed numerical value, ejection speed rising speed response curve, ejection pressure response curve etc.) detail notes of shaping process and record to utilize the machine networking to compare, calculate, interpret, finally obtain the ejection board and switch over to the settlement condition of higher speed at a slow speed under, the response that the speed of rising was switched over with ejection speed to actual board ejection speed starts corresponds the slope.
According to the present invention, five injection speed values of low speed, medium speed, and high speed (or the highest injection speed value of 90%, 70%, 50%, 30%, and 10%) are determined according to the maximum injection speed value of the injection machine, two injection speeds are set from the low speed, medium speed, and high speed injection speeds, and the actual injection speed response condition of switching from the high speed to the slower injection speed is observed, the condition of switching from the first 90% injection speed to the 70% injection speed, the 90% injection speed to the 50% injection speed, the condition of switching from the second 90% injection speed to the 30% injection speed, the 90% injection speed to the 10% injection speed, the condition of switching from the third 70% injection speed to the 50% injection speed, the 70% injection speed to the 30% injection speed, the condition of switching from the fourth 70% injection speed to the 10% injection speed, the condition of switching from the fifth 50% injection speed to the 30% injection speed, and the 50% injection speed to the 10% injection speed. According to the utility model discloses, wherein utilize the machine networking or jet out board control panel or install external pressure and temperature-sensing ware additional, will jet out the main board response parameter (containing filling time, along with the stroke position change of filling time, final ejection speed numerical value, ejection speed rising speed response curve, ejection pressure response curve etc.) detail notes of shaping process and record to utilize the machine networking to compare, calculate, interpret, finally obtain the ejection board and switch over to the settlement condition of lower ejection speed from high speed, the response that actual board ejection speed starts and the ejection speed switches over the deceleration corresponds the slope.
According to the present invention, five injection speed values of low speed, medium speed, and high speed (or the highest injection speed value of 90%, 70%, 50%, 30%, 10%) are determined according to the maximum injection speed value of the injection machine, three injection speeds are taken out from the low speed, medium speed, and high speed injection speeds for setting, and the actual injection speed response conditions under different three-stage injection speed setting conditions such as fast-slow switching and slow-fast-slow switching of the injection speed are observed, the first 10% injection rate is switched to 50% injection rate and then to 90% injection rate, the second 30% injection rate is switched to 50% injection rate and then to 70% injection rate, the third 90% injection rate is switched to 50% injection rate and then to 10% injection rate, the fourth 70% injection rate is switched to 50% injection rate and then to 30% injection rate, the fifth 10% injection rate is switched to 50% injection rate and then to 10% injection rate, and the sixth 70% injection rate is switched to 50% injection rate and then to 70% injection rate.
According to the utility model discloses, wherein utilize the machine networking or jet out board control panel or install external pressure and temperature-sensing ware additional, will jet out the main board response parameter (including filling time, the stroke position change of the stage of filling of jetting out, final jet-out speed response numerical value, the response curve that the jet-out speed rises to correspond, jet-out pressure response curve etc.) of shaping process and borrow the machine networking, the machine platform of jetting out or the data reading equipment of installing additional detail and record, and utilize the machine networking to compare, calculate, interpret, finally obtain the machine platform of jetting out under the settlement condition that three-section jet-out speed switches, the response of actual machine platform jet-out speed start-up and jet-out speed switching rise/fall corresponds the slope.
According to the present invention, the pressure-maintaining response is confirmed by not setting the pressure-maintaining condition (no pressure-maintaining pressure and pressure-maintaining time), injecting and filling at a certain injection speed (30% injection speed, 50% injection speed, 70% injection speed), detecting, capturing and recording the injection pressure value to the set point of the pressure-maintaining (VP) switching point by means of the internet of machines or the injection machine control panel or the externally installed pressure sensor, and determining the experimental set value of the pressure-maintaining pressure according to the injection pressure value of the pressure-maintaining (VP) switching point. A holding pressure is set in accordance with the actual injection pressure value at the switching point of the filling holding pressure (VP). The injection filling and pressure-maintaining injection molding process is carried out according to three pressure-maintaining set values of 120% (high pressure maintaining), 80% (middle pressure maintaining) and 30% (low pressure maintaining) of the injection pressure value of the filling pressure-maintaining (VP) switching point, the response condition of the injection pressure converted from the filling pressure-maintaining (VP) switching point pressure value to the set pressure-maintaining pressure is detected, captured and recorded by the internet of machines or the control panel of the injection machine or the externally-mounted pressure sensor, and the change trend condition of the pressure along with the time is recorded.
According to the above-mentioned utility model, wherein the pressure-maintaining response is confirmed-2-3 sections of pressure-maintaining set values are set in the gate solidification time, and the response status of the actual switching of the injection pressure-maintaining pressure is observed and recorded, the condition one is to switch from the low pressure-maintaining (30% filling pressure-maintaining (VP) pressure value) to the high pressure-maintaining (120% filling pressure-maintaining (VP) pressure value) or/and switch to the middle pressure-maintaining (80% filling pressure-maintaining (VP) pressure value), the pressure sensor by means of the machine networking or the injection machine control panel or the external installation detects, captures and records the response variation of the pressure of the two-section or parameter section pressure-maintaining pressure setting switching process along with the time, the condition two is to switch from the high pressure-maintaining (120% filling pressure-maintaining (VP) pressure value) to the low pressure-maintaining (30% filling pressure-maintaining (VP) pressure value) or/and switch to the middle pressure-maintaining (80% filling pressure-maintaining (VP) pressure value), the pressure change condition of the two-stage or reference pressure maintaining pressure setting switching process along with time is detected, captured and recorded by the aid of an internet of machines or an injection machine control panel or an externally-mounted pressure sensor.
The response calibration or identification experiment of the actual injection machine driving response of the injection speed in the filling stage and the pressure maintaining pressure in the pressure maintaining stage of the injection machine can detect, capture and record the response or switching condition of the speed, pressure and position (stroke) change of the actual injection machine by the aid of an internet of machines, an injection machine control panel or an externally-installed temperature, position and pressure sensor. And meanwhile, the response characteristics of different ejectors can be obtained.
When the mold is stably produced in one injection machine, the actual molding conditions of the stable production can be detected, captured and recorded by the machine network or the control panel of the injection machine or the externally-installed speed, pressure and position sensors. When the mold production needs to be changed to different injection machines for molding processing, the corresponding processing molding conditions required for producing the mold stable quality product can be directly calculated by means of machine networking.
According to the utility model discloses a another aspect, be applied to batch production facility's forming process parameter management and control system wherein the parameter of production facility establishes the flow as follows, provides parameter management and control device, contains the online treater of machine, selects an ejector, carries out at least one ejector specification parameter input program, with the board tonnage of ejector, material pipe size, the ejection stroke, the maximum injection velocity value, the maximum injection pressure value is input to the online treater, then borrows the online treater to carry out the processing procedure, produces and gives the experiment of ejecting board appraisal and fill the forming process condition. And (4) carrying out a section of filling jet velocity setting condition, capturing a response acceleration curve of the acceleration or acceleration of the machine, and recording a jet velocity response result and calibrating and calculating jet velocity characteristics by means of the internet of machines. And (4) performing multi-section filling jet velocity setting conditions, capturing response acceleration and deceleration curves of the acceleration and deceleration of the machine, and recording the jet velocity response result and calibrating and calculating jet velocity characteristics by means of the internet of machines. The pressure-maintaining pressure condition is determined according to the filling pressure-maintaining (VP) injection pressure value of a first injection velocity by the Internet processor. And setting a section of pressure maintaining condition to capture the response speed or curve of pressure increase and pressure decrease, and recording the pressure maintaining response result and calibrating and calculating the pressure maintaining characteristic by means of the internet of machines. And setting response speeds or curves of multi-section pressure maintaining conditions for capturing pressure increase and pressure reduction, and recording pressure maintaining response results and calibrating and calculating pressure maintaining characteristics by means of computer networking. And outputting a calibration analysis report of the injection machine through the internet of machines to finish the calibration of the characteristics of the injection machine. The injection molding parameters of any one injection machine are given, and the injection molding parameters corresponding to the injection machine are output by the Internet processor. The injection molding parameters (an internet processor or any injection machine) are read in, and after the injection molding parameters are read in by the internet processor, the corrected molding processing parameters are calculated and output. And (4) performing any selected injection machine, reading in the corrected output injection molding parameters, and continuously producing the injection products with the same quality.
Another object of the utility model is to provide a be applied to batch production facility's processing parameter management and control system is including: at least one machine control device, at least one data acquisition device, at least one machine networking device and at least one external electronic device, wherein the at least one machine control device is used for receiving and transmitting the operation data of at least one batch production device and controlling the operation of the batch production device; wherein the machine control device receives the transmitted data from the machine networking device in a network connection mode and then controls the operation of the batch production equipment; wherein the data acquisition device receives data from the batch production equipment in a network connection mode and then transmits the data to the mechanical networking device; the internet of machine device transmits the received data to the external electronic device in a network connection mode, and the external electronic device provides a manager for monitoring.
According to another aspect of the present invention, the data acquisition device comprises at least one of a nozzle pressure sensor, a mold pressure sensor, a screw stroke optical ruler, a data acquisition device, and a machine response image acquisition device.
According to another aspect of the present invention, the networking device includes a data recorder and a data processor for recording the condition and the response status.
According to the above aspect of the present invention, wherein the machine networking device can be used for performing at least one characteristic calibration of the batch production equipment 150, establishing the characteristic calibration of the batch production equipment by the machine networking device, performing the production of the batch production equipment, and performing the calibration of the characteristic of the batch production equipment by the machine networking device.
According to the above aspect of the present invention, the process for performing at least one batch-type manufacturing equipment characteristic calibration, the process for establishing batch-type manufacturing equipment characteristic calibration by means of the internet-of-machines device, further comprises the following steps: at least one input batch production equipment specification is carried out, and the machine networking device is used for recording the ton number of a machine, the size of a material pipe, the injection stroke, the maximum injection speed value, the maximum injection pressure value and the experimental filling molding processing conditions of the given batch production equipment; carrying out production under at least one section of filling jet velocity setting condition, so as to capture a response acceleration curve of the acceleration or acceleration of the batch production equipment, and recording a jet velocity response result and a calibrated and calculated jet velocity characteristic by the internet-of-machines device; determining pressure-maintaining conditions, determining the pressure-maintaining conditions according to the injection pressure value of a filling pressure-maintaining (VP) switching point of a section of injection velocity by means of the computer networking device calculation program, and then transmitting the pressure-maintaining conditions to the appointed batch production equipment; the response speed or curve of grabbing pressure maintaining and increasing and reducing is carried out, production is carried out under at least one section of pressure maintaining condition, and then pressure maintaining response results are grabbed by the internet of machines device and pressure maintaining response characteristics are calculated in a calibration mode; and finishing the characteristic calibration of the batch production equipment, and outputting the calibration data of the batch production equipment by the machine networking device.
According to the above aspect of the present invention, the process for performing at least one batch-type manufacturing equipment characteristic calibration, the process for establishing batch-type manufacturing equipment characteristic calibration by means of the internet-of-machines device, further comprises the following steps: processing and producing by using batch production equipment, acquiring the response condition of actual processing by using the batch production equipment, identifying experimental filling molding processing conditions by using the given batch production equipment, acquiring the response condition of actual processing by using at least one batch production equipment controller, at least one material pipe nozzle pressure sensor, at least one die pressure sensor, at least one screw stroke optical ruler, at least one data acquirer, at least one machine response picture acquirer and at least one data recorder and the data processor which are contained in the machine networking device, and recording the conditions and the response condition; and completing the calibration of the speed and pressure characteristics of the batch production equipment, and calculating by means of the data recorder of the machine networking device and the calculation program of the data processor.
According to another aspect of the present invention, the apparatus for performing a batch production process by using a device having a calibrated injection batch production process further comprises: providing production parameters of the batch production equipment for completing the characteristic calibration of the batch production equipment, and outputting corrected production parameters after data is processed by the mechanical networking device; and reading in the product with the same quality as the product continuously produced by the batch production equipment, and correcting the production parameters to carry out production processing.
Drawings
FIG. 1 is a schematic block diagram of a processing parameter management and control system for a batch production facility.
Fig. 2 is a schematic diagram of a process for calibrating the characteristics of a processing parameter management and control system of a batch production facility.
Fig. 3 is a schematic diagram of a process for calibrating the characteristics of a system for managing and controlling process parameters of a batch-type manufacturing facility.
Fig. 4 is a schematic diagram of a process of the present invention applied to the production of a processing parameter management and control system of a batch-type production facility.
[ description of main element symbols ]
100 processing parameter control system applied to batch production equipment
110 external electronic device
120 machine networking device
130 machine control device
140 data acquisition device
150 batch type production equipment
200 performing at least one batch production facility characterization
201, performing at least one input batch production facility specification
202, at least one section of filling injection speed setting conditions are carried out for production
203, determining the pressure condition of the pressure holding
204 response speed or curve for grabbing voltage increase and voltage decrease
205, performing characteristic calibration of batch production equipment
300 performing at least one batch production facility characterization
301, processing and producing the batch production equipment and acquiring the response condition of actual processing of the batch production equipment
302, completing the calibration of the speed and pressure characteristics of the batch production equipment
400, carrying out batch production equipment production
401 providing production parameters of the batch production facility 150 for completing the calibration of the batch production facility characteristics
402, continuously producing products with the same quality
Detailed Description
The present invention is directed to a system for managing and controlling process parameters for a batch production facility, wherein the system and method steps are described in detail below to provide a thorough understanding of the present invention. It is apparent that the practice of the present invention is not limited to the particular details of a process parameter management system for a batch production facility as is well understood by those skilled in the art. In other instances, well-known structures and elements thereof have not been described in detail so as not to unnecessarily obscure the present invention. Moreover, in order to provide a clear description and to enable those skilled in the art to understand the invention, the various parts of the drawings are not drawn according to their relative sizes, the ratio of some sizes to other relative sizes is exaggerated, and the parts of irrelevant details are not fully drawn for the sake of brevity. The present invention is described in detail with reference to the following preferred embodiments, but in addition to the detailed description, the present invention can be widely applied to other embodiments, and the scope of the present invention is not limited by the claims.
Referring to fig. 1, the present invention is an embodiment of a processing parameter management and control system 100 applied to a batch production facility, wherein the processing parameter management and control system 100 applied to the batch production facility mainly comprises: at least one external electronic device 110, a network device 120, at least one station control device 130, and at least one data acquisition device 140 for receiving and transmitting operation data of at least one batch production facility 150 and controlling the operation of the batch production facility 150. The batch production apparatus 150 may be an injection molding machine.
As described above, the system 100 for managing processing parameters of a batch manufacturing facility receives data transmitted from the machine controller 120 in a wired or wireless manner, and then controls the operation of the batch manufacturing facility 150.
As described above, the processing parameter management and control system 100 applied to the batch production equipment, wherein the data acquisition device 140 comprises at least one of a nozzle pressure sensor, a mold pressure sensor, a screw stroke optical ruler, a data extractor, and a machine response image extractor, wherein the data acquisition device 140 is used for detecting operation data of the batch production equipment 150, such as machine tonnage, material pipe size, ejection stroke, temperature, pressure, and the like.
As described above, the processing parameter management and control system 100 is applied to a batch production facility, wherein the data acquisition device 140 receives data from the batch production facility 150 in a wired or wireless manner, and then transmits the data to the internet-of-machine device 120. As described above, the processing parameter management and control system 100 applied to the batch production facility, wherein the internet of machine device 120 transmits the received data to the external electronic device 110 in a wired or wireless manner, and the external electronic device 110 provides a manager with monitoring.
Referring to fig. 2, as mentioned above, the processing parameter management and control system 100 applied to the batch production facility performs at least one characteristic calibration 200 of the batch production facility 150, and establishes the characteristic calibration of the batch production facility 150 through the internet of things device 120. As mentioned above, the characteristic calibration 200 of the at least one batch manufacturing apparatus 150 is performed by first inputting at least one specification 201 of the batch manufacturing apparatus 150, and recording the specification including the tonnage of the machine, the size of the material pipe, the injection stroke, the maximum injection velocity value, the maximum injection pressure value, and the identification of the experimental filling molding process condition of the batch manufacturing apparatus 150 by the internet of machines 120. Then, at least one section of filling firing rate setting condition is performed to perform the production 202, so as to capture the response acceleration curve of the acceleration or acceleration of the batch production equipment 150, and record the firing rate response result and the calibrated calculated firing rate characteristic by the internet-of-things device 120. Then, the pressure holding condition 203 is determined according to the injection pressure value of the filling pressure holding (VP) switching point of the first injection rate by the internet of machines calculation program, and then the pressure holding condition is transmitted to the designated batch manufacturing facility 150. Then, the response speed or curve 204 for grasping the pressure maintaining and increasing or decreasing is performed, the production is performed under at least one section of pressure maintaining condition, and then the pressure maintaining response result and the calibration are used for calculating the pressure maintaining and increasing or decreasing characteristic by the internet-of-things device 120. Finally, the characteristic calibration 205 of the batch manufacturing apparatus 150 is completed, and the calibration data of the batch manufacturing apparatus 150 is outputted through the internet-of-machines device 120.
Referring to fig. 3, as mentioned above, the processing parameter management and control system 100 applied to the batch production facility performs another at least one characteristic calibration 300 of the batch production facility 150, which is established by the internet of machines 120. As described above, the characteristic calibration 300 of at least one batch manufacturing apparatus 150 is performed by performing the processing production of the batch manufacturing apparatus 150, acquiring the response condition 301 of the actual processing of the batch manufacturing apparatus 150, identifying the experimental filling molding processing condition by the given batch manufacturing apparatus 150, acquiring the response condition of the actual processing of the injection machine by including the batch manufacturing apparatus 150 controller, the nozzle pressure sensor, the die pressure sensor, the screw stroke optical ruler, the data extractor, the machine response image extractor, and the data recorder and the data processor included in the internet of machines device 120, performing the recording condition and the response condition, and performing the speed and pressure characteristic calibration 302 of the batch manufacturing apparatus 150, and performing the calculation by the calculation program of the data recorder and the data processor of the internet of machines device 120.
Referring to fig. 4, the processing parameter management and control system 100 applied to the batch production facility performs the production 400 of the batch production facility 150 by using the networked devices 120 having calibrated characteristics of the batch production facility 150. Providing the production parameters 401 of the batch production equipment 150 completing the characteristic calibration of the batch production equipment 150, processing data by the internet of things device 120, outputting corrected production parameters, continuously producing products 402 with the same quality, and reading in the corrected production parameters by the batch production equipment 150 for production and processing.
Obviously, many modifications and variations of the present invention are possible in light of the above teachings. It is therefore to be understood that within the scope of the appended claims, the invention may be practiced otherwise than as specifically described. The above description is only a preferred embodiment of the present invention, and is not intended to limit the scope of the claims of the present invention; it is intended that all such equivalent changes and modifications be included within the scope of the present invention as defined by the appended claims.
Claims (4)
1. The utility model provides a be applied to batch production facility's processing parameter management and control system which characterized in that includes:
at least one machine control device, at least one data acquisition device, at least one machine networking device and at least one external electronic device, wherein the at least one machine control device is used for receiving and transmitting the operation data of at least one batch production device and controlling the operation of the batch production device; wherein the machine control device receives the transmitted data from the machine networking device in a network connection mode and then controls the operation of the batch production equipment; wherein the data acquisition device receives data from the batch production equipment in a network connection mode and then transmits the data to the mechanical networking device; the internet of machine device transmits the received data to the external electronic device in a network connection mode, and the external electronic device provides a manager for monitoring.
2. The system as claimed in claim 1, wherein the data acquisition device comprises at least one of a nozzle pressure sensor, a mold pressure sensor, a screw stroke optical ruler, a data extractor, and a machine response frame extractor.
3. The system as claimed in claim 1, wherein the network device comprises a data recorder and a data processor for recording conditions and responses.
4. The system as claimed in claim 1, wherein the networking device is configured to perform at least one of batch manufacturing equipment characteristic calibration, batch manufacturing equipment characteristic calibration established by the networking device, and batch manufacturing equipment production by the networking device having calibrated batch manufacturing equipment characteristic.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022952979.6U CN214067658U (en) | 2020-12-08 | 2020-12-08 | Processing parameter management and control system applied to batch production equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022952979.6U CN214067658U (en) | 2020-12-08 | 2020-12-08 | Processing parameter management and control system applied to batch production equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214067658U true CN214067658U (en) | 2021-08-27 |
Family
ID=77407214
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202022952979.6U Active CN214067658U (en) | 2020-12-08 | 2020-12-08 | Processing parameter management and control system applied to batch production equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN214067658U (en) |
-
2020
- 2020-12-08 CN CN202022952979.6U patent/CN214067658U/en active Active
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US10437205B2 (en) | Control system and control method of manufacturing injection molding products | |
| US20090287342A1 (en) | Molding Machine Management System, Molding Machine, Management Apparatus, and Molding Machine Management Method | |
| CN103817890A (en) | Data acquisition and feedback system for injection mold | |
| CN108700870B (en) | Method for performing a cyclical production process | |
| CN102754040B (en) | For regulating the method for injection moulding process | |
| KR20140091991A (en) | A Molding Information Extraction Symtem of Emitting Mold Press | |
| CN109614651A (en) | A kind of high-precision evaluation method of moulding machined parameters and deformation relationship | |
| CN214067658U (en) | Processing parameter management and control system applied to batch production equipment | |
| Coates et al. | Towards intelligent process control of injection moulding of polymers | |
| CN104626494A (en) | Dynamic adjustment method for plastic injection moulding pressure-keeping switchover | |
| CN101698350A (en) | Technology for holding pressure control according to melting body temperature as injection molding machine | |
| JPH0788030B2 (en) | Method for monitoring the quality of injection molded products | |
| CN115071090B (en) | Injection molding quantity dynamic compensation system and method based on injection foaming forming mold | |
| CN108941465B (en) | Core making curing method, system and equipment | |
| CN107246927A (en) | A kind of plastics knockout press testing mould and its method of testing | |
| CN113524605B (en) | Method and device for setting technological parameters of injection molding machine | |
| EP0485618B1 (en) | Method of determining acceptability of products of injection molding machine | |
| CN115545367A (en) | Abnormality monitoring method in injection molding process, electronic device, and storage medium | |
| EP3659778B1 (en) | Injection molding machine system | |
| TWM608999U (en) | Processing parameter control system applied to batch production equipment | |
| CN111377598B (en) | Apparatus and method for manufacturing molded lens | |
| JP7481048B1 (en) | Information processing system, information processing method, and program | |
| CN111186111B (en) | Real-time detection method and system for injection molding machine yield and storage medium | |
| JP3974736B2 (en) | Die casting machine control system | |
| US20230311382A1 (en) | Display device for injection molding, injection molding machine, and management device for injection molding |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |