CN214064902U - Novel adjustable cyclone device of rotary kiln combustor - Google Patents

Novel adjustable cyclone device of rotary kiln combustor Download PDF

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Publication number
CN214064902U
CN214064902U CN202023116310.XU CN202023116310U CN214064902U CN 214064902 U CN214064902 U CN 214064902U CN 202023116310 U CN202023116310 U CN 202023116310U CN 214064902 U CN214064902 U CN 214064902U
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nozzle
pipe
ring
fixedly connected
fluted disc
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李雪松
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Jiangsu Lingyang Machinery Co ltd
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Jiangsu Lingyang Machinery Co ltd
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Abstract

The technology discloses a novel adjustable cyclone device of a rotary kiln burner, which comprises a spray head assembly, an extension pipe, an air plate, a telescopic pipe, a coal injection pipe, an eccentric shaft and a swing type oil cylinder; the shower nozzle subassembly includes shower nozzle casing, nozzle ring and fluted disc, the nozzle includes first button head and second button head, and nozzle ring circumference is provided with a plurality of first hole site bayonets, and the first button head of nozzle can freely slide in first hole site bayonet socket, and fluted disc circumference is provided with a plurality of second hole site bayonets, and the second button head of nozzle can freely slide in second hole site bayonet socket, and inside nozzle ring and fluted disc were located the shower nozzle casing, the nozzle ring was connected with the shower nozzle casing, and the fluted disc can be at the inside free rotation of shower nozzle casing. The adjustable cyclone device of the novel rotary kiln burner realizes that the cyclone direction of the cyclone wind is adjustable on line, so that the adjustment of the angle of the cyclone wind is flexible, the adjustable cyclone device is suitable for different combustion needs, the mechanism is simplified, and the adjustable cyclone device is easy to manufacture and maintain.

Description

Novel adjustable cyclone device of rotary kiln combustor
Technical Field
The technology belongs to the field of clinker calcining equipment, particularly relates to an adjustable cyclone device of a novel pulverized coal burner in a rotary cement kiln, and provides a novel device with multiple air channels, multiple nozzles and a linkage adjustable cyclone angle.
Background
The cement rotary kiln is different from other thermal devices in that certain requirements are made on the flame shape of a pulverized coal burner, and the reasonable temperature distribution of each section in the kiln can be ensured only by the proper flame shape. The ideal flame shape is to remain circular in any cross-section, with the longitudinal cross-section being a "mallet" of appropriate thinness. The shape of the flame can make the whole burning zone have strong and uniform heat radiation, thereby forming a compact and stable kiln skin in the burning zone, improving the quality of the kiln, reducing the heat consumption, prolonging the service life of the rotary kiln refractory brick, protecting the burner nozzle from being burnt out too early and balancing the temperature of the barrel.
The conventional rotary kiln multi-air-channel combustor has the advantages that the arrangement of each air channel is basically consistent among manufacturing plants, and the conventional rotary kiln multi-air-channel combustor sequentially comprises outer axial flow air, coal air, rotational flow air and a central channel/ignition channel (the central channel is not used generally) from outside to inside. The coal pipes in the arrangement mode are arranged between the outer axial flow wind and the rotational flow wind, after the coal powder is sent out of the combustor, the coal powder is immediately diffused by the rotational flow wind along a certain angle, when the rotational flow strength of the jet flow center is increased to a certain value, a backflow area with an annular vortex shape is established at the jet flow center, and flame parameters such as flame stability, combustion strength and the like depend on the size and strength of the vortex. When the rotational flow strength is increased, the attenuation of each velocity component of the jet beam along the axial direction is increased, the range is shortened, the diffusion angle is increased, the corresponding flame shape is thick and short, otherwise, the flame shape is slender.
In order to adjust the swirling air angle, a swirler is generally arranged in a swirling air channel, however, a traditional swirler is a semicircular spiral groove channel forming a certain angle with an axis, and after a burner is manufactured into a finished product, the spiral groove is fixed and unchangeable and cannot be adjusted according to needs. In fact, due to different fuels and the variation of combustion value during the use process of the burner, the corresponding angle adjustment of the swirler for controlling the direction of the swirling air is required to ensure that the flame of the burner can be in the optimal combustion state.
In view of the above, there is a need for improvement of a multi-channel burner of a rotary kiln, and a swirl device with adjustable flame shape of the burner is designed to simplify the flame shape adjusting process, enlarge the adjusting range, make flame adjustment more diversified, and be suitable for different working conditions, wherein long flame can be adjusted to be longer, short flame can be adjusted to be shorter, and the thickness, angle and quadrant of flame can be adjusted freely.
Disclosure of Invention
The technical problem that this technique will be solved provides an adjustable whirl device of novel rotary kiln combustor to the not enough of above-mentioned prior art, and this adjustable whirl device of novel rotary kiln combustor realizes that the direction of rotation of whirl wind is adjustable on line, makes the adjustment of whirl wind angle nimble, adapts to different burning needs, has simplified the mechanism, easily makes and maintains.
In order to achieve the technical purpose, the technical scheme adopted by the technology is as follows:
the utility model provides an adjustable whirl device of novel rotary kiln combustor, includes adjustable whirl device, adjustable whirl device includes:
the device comprises a spray head assembly, an extension pipe, an air plate, a telescopic pipe, a coal injection pipe, an eccentric shaft and a swing type oil cylinder;
the sprayer assembly comprises a sprayer housing, a plurality of nozzles, a nozzle ring and a fluted disc, wherein the nozzles are in a gourd shape and comprise first round heads and second round heads, a rotational flow air duct is arranged at the center of each nozzle, a plurality of first hole site bayonets are circumferentially arranged on the nozzle ring, the first round heads of the nozzles are embedded in the first hole site bayonets and can freely slide in the first hole site bayonets, a plurality of second hole site bayonets are circumferentially arranged on the fluted disc, the second round heads of the nozzles are embedded in the second hole site bayonets and can freely slide in the second hole site bayonets, the nozzle ring and the fluted disc are both positioned inside the sprayer housing, the nozzle ring is connected with the sprayer housing, and the fluted disc can freely rotate inside the sprayer housing;
the tail part of the spray head shell is fixedly connected with the front part of the coal injection pipe; the front part of the extension pipe is positioned inside the nozzle ring and the fluted disc inner ring, the extension pipe can freely and spirally move inside the nozzle ring, the outer ring of the front part of the extension pipe is fixedly connected with a flat key, the inner ring of the fluted disc is provided with a through hole key groove, the flat key is embedded in the through hole key groove, and the flat key can move back and forth in the through hole key groove;
the tail end of the extension pipe is fixedly connected with the inner ring of the wind plate, the outer ring of the wind plate is connected with the tail end of the telescopic pipe, the extension pipe and the telescopic pipe are both positioned in the coal injection pipe, and the extension pipe and the telescopic pipe can freely and spirally move in the coal injection pipe;
one side of the tail part of the telescopic pipe is fixedly connected with a first sleeve pipe, the tail end of the first sleeve pipe is sealed, the outer ring of the tail part of the coal injection pipe is fixedly connected with a second sleeve pipe, the front part of the second sleeve pipe is fixedly connected with a swing type oil cylinder, the head part of the eccentric shaft is connected with the first sleeve pipe through a bearing, and the tail part of the eccentric shaft is connected with a driving shaft of the swing type oil cylinder;
the swing type oil cylinder is used for driving the telescopic pipe and the extension pipe to perform spiral motion through the eccentric shaft, the extension pipe is used for driving the fluted disc to rotate through the flat key, and the fluted disc is used for driving the nozzle to swing through the second hole site bayonet.
As a further improved technical scheme of the technology, the size of the first round head is larger than that of the second round head.
As a further improved technical scheme of the technology, a plurality of first hole site bayonets are uniformly distributed in the circumferential direction of the nozzle ring, a plurality of second hole site bayonets are uniformly distributed in the circumferential direction of the fluted disc, a plurality of bosses are uniformly distributed on the outer ring in the circumferential direction of the fluted disc, and two through hole keyways are formed in the inner ring of the fluted disc.
As a further improved technical scheme of the technology, the outer wall of the nozzle ring is connected with the inner wall of the nozzle shell through cylindrical positioning pins which are uniformly distributed in the circumferential direction.
As a further improved technical scheme of the technology, a plurality of air duct openings are uniformly distributed in the circumferential direction of the air plate.
As a further improved technical scheme of the technology, the tail end of the spray head shell is fixedly connected with the front end of the coal injection pipe in a welding mode; the outer ring of the front part of the extension pipe is fixedly connected with two flat keys in a welding mode; the outer ring of the tail end of the extension pipe is fixedly connected with the inner ring of the wind plate in a welding mode; the outer ring of the wind plate is fixedly connected with the inner ring at the front end of the telescopic pipe in a welding mode; one side of the tail of the telescopic pipe is fixedly connected with a first sleeve pipe in a welding mode, the tail end of the first sleeve pipe is sealed by a cover plate, the outer ring of the tail of the coal injection pipe is fixedly connected with a second sleeve pipe in a welding mode, and the front part of the second sleeve pipe is fixedly connected with a swing type oil cylinder through a bolt.
As a further improved technical scheme of the technology, a plurality of stop blocks are uniformly and fixedly connected to the outer ring of the extension tube in the circumferential direction; the coal injection pipe is characterized in that a guide ring is fixedly connected to the inner ring of the tail of the coal injection pipe, a guide groove is formed in the guide ring, a wear-resistant guide strip is embedded into the guide groove, lubricating oil is smeared on the inner ring of the wear-resistant guide strip, and the tail of the extension pipe is located on the inner side of the wear-resistant guide strip.
As a further improved technical scheme of the technology, the telescopic pipe is fixedly connected with the stop block in a welding mode, and the coal injection pipe is fixedly connected with the guide ring in a welding mode.
As a further improved technical scheme of the technology, the bearing is a radial spherical plain bearing, the tail part of the eccentric shaft is provided with a double key groove which is matched and connected with a flat key on a driving shaft of the swing type oil cylinder, the bottom of the swing type oil cylinder is provided with an oil inlet pipe interface and an oil outlet pipe interface, wherein the oil inlet pipe interface is connected with an electric control box of the oil pump through an oil inlet pipe, and the oil outlet pipe interface is connected with the electric control box of the oil pump through an oil outlet pipe.
As a further improved technical scheme of the technology, an outer axial flow device is arranged outside the adjustable rotational flow device, an outer axial flow air duct is arranged on the outer axial flow device, a flame gathering cover is arranged at the front end of an outer ring of the outer axial flow air duct, and air outlets of the outer axial flow air duct are a plurality of semicircular nozzle openings with conicity.
The principle of the technology is that when the rotational flow angle needs to be adjusted, only an instruction needs to be given through an oil pump electric control box, the rotating angle and direction of a driving shaft can be set in advance, the oil pump electric control box controls oil inlet and oil outlet to apply torque to a swing type oil cylinder driving shaft, the eccentric shaft is driven to rotate synchronously, in the same direction and at the same angle, a centripetal joint bearing on a shaft head of the eccentric shaft is utilized to drive a telescopic pipe to perform spiral motion (rotate and move back and forth), a fluted disc is driven to rotate synchronously, in the same direction and at the same angle through a flat key at the upper head of an extension pipe, the fluted disc drives a nozzle to swing radially, the purpose of adjusting the angle of a plurality of nozzles in a linkage mode is achieved, high-speed airflow flows along the axial direction of the nozzle, the airflow direction is changed, and the airflow direction sprayed by a combustor is changed.
The beneficial effect of this technique does:
(1) compared with the prior art, the technology can realize the random adjustment of the cyclone wind angle of the burner within a certain angle, form unique outlet jet flow, strengthen the mixing of pulverized coal airflow and secondary hot air, eliminate incomplete combustion to the maximum extent, reduce unnecessary heat loss, has a unique adjusting mechanism, has a flexible and quick flame adjusting means, can ensure that the flame shape meets the requirement of the working condition in the kiln at any time, is favorable for establishing a reasonable calcining system, improves the product quality, has a detachable structure, and is simple in structure, easy to manufacture and maintain and convenient to replace; meanwhile, the design of the conical nozzle opening of the outer axial flow air duct and the assistance of the flame holding cover reduce the wind resistance, reduce the energy loss caused by the wind resistance and are beneficial to environmental protection.
(2) The utility model provides a flexible pipe middle part outer lane circumference equipartition welding dog at interval for flexible support and direction in the coal injection pipe of pipe. In addition, lubricating oil is smeared on the inner side of the wear-resistant guide bar, so that the device can adapt to the severe working conditions of the coal mill powder concentrator, and the flexible rotation of the telescopic pipe can be ensured without clamping stagnation. The technology can effectively eliminate the hysteresis phenomenon caused by manufacturing errors and/or assembly errors, and the adjustment accuracy is high.
Drawings
Fig. 1 is a schematic view of the structure of the burner duct of the rotary kiln in the present technology.
Fig. 2 is a schematic view of an external axial flow duct structure according to the present technology.
Fig. 3 is a schematic structural diagram of an adjustable swirling device according to the present technology.
FIG. 4 is a schematic structural view of a nozzle assembly of an adjustable swirling device of the present technology
FIG. 5 is a schematic structural view of a fluted disc of an adjustable swirling device in the present technology
FIG. 6 is a schematic view of the front end face structure of the telescopic tube of the adjustable swirling device of the present technology.
Fig. 7 is a sectional view taken along line a-a of fig. 6.
FIG. 8 is a schematic view of the adjustable swirler assembly nozzle at a minimum rotation in the art.
Fig. 9 is a sectional view taken along line B-B in fig. 8.
Fig. 10 is a cross-sectional view taken along line C-C of fig. 9.
FIG. 11 is a schematic view of the adjustable swirler assembly of the present technology with the nozzle at maximum rotation (right-hand rotation for example).
Fig. 12 is a cross-sectional view taken along line D-D of fig. 11.
Fig. 13 is a cross-sectional view E-E of fig. 12.
Detailed Description
Embodiments of the present technology are further described below with reference to the accompanying drawings:
referring to fig. 1, the rotary kiln combustor is arranged from outside to inside in turn with an outer axial flow air duct, a pulverized coal air duct (primary air), a swirling air duct (secondary high temperature air), and a central passage/ignition passage (the central passage is not used). The inner wind is rotational wind, so that the flame is shortened and thickened; the external wind is axial wind, so that the flame becomes thin and long. Through reasonable matching of the three main channels, a large negative pressure entrainment area at the head of the coal injection pipe can be realized, the mixing of the pulverized coal and the high-temperature secondary air is strengthened, and the combustion efficiency is improved.
Referring to fig. 2, an outer axial flow duct 11 is provided on the outer axial flow device, and a flame collecting cover 12 is added at the front end of the outer ring of the outer axial flow duct 11 in this embodiment to reduce the diffusion of flame and to wrap the shape of flame. In addition, the air outlet of the outer axial flow air duct 11 is set to be in the form of a plurality of semicircular nozzles with conicity, so that the wind resistance is reduced, the jet flow strength is improved, and the effects of stable combustion and flame holding can be realized. Traditional combustor is for reducing the windage, often through increasing the intensity of coal wind, secondary high temperature wind, and resource utilization is not high, causes the waste, and the outer axial flow wind channel 11 of this embodiment takes conical nozzle mouth design to and hold up the assistance of flame cover 12, reach and reduce the windage, wrap up whirl flame purpose.
Referring to fig. 3-7, the adjustable swirling device of the novel rotary kiln burner comprises a nozzle shell 1.1, a nozzle ring 1.3, a plurality of nozzles 1.2, a fluted disc 1.4, a spacing ring 1.5, an extension pipe 2.1 (also a telescopic pipe), a telescopic pipe 2.3, a coal injection pipe 3.1, a guide ring 3.3, an eccentric shaft 4, a bearing 8, a swing type oil cylinder 5, an electric cabinet 7 and the like.
The front section of the adjusting mechanism: referring to fig. 3-5, wherein the nozzle body housing 1.1, the nozzle ring 1.3, the plurality of nozzles 1.2, the fluted disc 1.4, and the spacer ring 1.5 constitute a nozzle assembly, the nozzles 1.2 adopt the design of big and small round heads, and are similar to a gourd shape, and comprise a first round head and a second round head, wherein the first round head is a big round head, and the second round head is a small round head. The center of the nozzle 1.2 is a rotational flow air duct, a plurality of first hole site bayonets are circumferentially arranged on the nozzle ring 1.3, and are uniformly distributed, the first round head of the nozzle 1.2 is embedded in the first hole site bayonets, and the first round head can freely slide in the first hole site bayonets. A plurality of bosses are uniformly distributed on the circumferential outer ring of the fluted disc 1.4 and used for supporting and guiding the fluted disc 1.4 in the sprayer shell 1.1. Fluted disc 1.4 circumference is provided with a plurality of second hole site bayonets of equipartition, and the second button head embedding of nozzle 1.2 is in the second hole site bayonet socket and the second button head can freely slide in the second hole site bayonet socket. The inner ring of the fluted disc 1.4 is provided with double key grooves (namely two through hole key grooves), the head part of the extension tube 2.3 is welded with a section of extension tube 2.1, the outer ring of the extension tube is welded with two flat keys 2.4, the flat keys 2.4 are embedded in the through hole key grooves, the flat keys 2.4 can move back and forth in the through hole key grooves, and the cooperation of the flat keys 2.4 and the through hole key grooves can also realize the synchronous rotation of the fluted disc 1.4 in the spray head shell 1.1. The front part of the extension pipe 2.1 is positioned inside the inner rings of the nozzle ring 1.3 and the toothed disc 1.4, and the extension pipe 2.1 can freely move spirally inside the nozzle ring 1.3. Spacer ring 1.5 is in between nozzle cascade 1.3 and fluted disc 1.4, and the inner circle of spacer ring 1.5 and the outer wall sliding contact of nozzle 1.2, it is gapped all between spacer ring 1.5 and nozzle cascade 1.3 and the fluted disc 1.4, nozzle cascade 1.3, spacer ring 1.5 and fluted disc 1.4 all are located shower nozzle casing 1.1 inside, the outer wall of nozzle cascade 1.3 is connected with the inner wall of shower nozzle casing 1.1 through the cylinder locating pin 1.6 of circumference equipartition, fluted disc 1.4 can be at the inside free rotation of shower nozzle casing 1.1. The tail part of the spray head shell 1.1 is fixedly connected with the front part of the coal injection pipe 3.1 in a welding mode.
Adjusting the rear section of the mechanism: referring to fig. 6 and 7, the tail end of the extension pipe 2.1 is fixedly connected with the inner ring of the air plate 2.2 by welding, the outer ring of the air plate 2.2 is connected with the tail end of the extension pipe 2.3 by welding, a plurality of air duct openings are uniformly distributed in the circumferential direction of the air plate 2.2, and the extension pipe 2.1 and the extension pipe 2.3 are both positioned in the coal injection pipe 3.1 and can freely move spirally in the coal injection pipe 3.1. The middle outer ring of the extension tube 2.3 is evenly and circumferentially provided with welding stop blocks 2.6 at intervals for supporting and guiding the extension tube 2.3 in the coal injection tube 3.1. The inner ring of the tail part of the coal injection pipe 3.1 is fixedly connected with a guide ring 3.3 in a welding mode, a guide groove is arranged in the guide ring 3.3 and used for installing a wear-resistant conducting bar 10 made of wear-resistant materials, lubricating oil is smeared on the inner side of the wear-resistant conducting bar 10, a section of the tail part of the extension pipe 2.3 obtains the degree of finish by adopting a machining excircle mode, and the spiral motion (rotation and back-and-forth movement) of the extension pipe 2.3 is realized.
A driving mechanism: referring to fig. 3, 6 and 7, a first sleeve 2.5 is welded on one side of the tail of a telescopic pipe 2.3 and used for installing a bearing 8 (adopting a radial knuckle bearing, GE60UK-2 RS), the tail of the first sleeve 2.5 is sealed by a cover plate, the head of an eccentric shaft 4 is provided with the bearing 8 (adopting the radial knuckle bearing) and is fixed by a shaft retainer ring 9, and a double-key groove is arranged in the tail shaft of the eccentric shaft 4 and is matched with a flat key of a driving shaft of a swing type oil cylinder 5. The end face of the tail part of the swing type oil cylinder 5 is provided with a pointer and a dial, and the rotating angle of the eccentric shaft 4 in the pipe can be clearly known through the dial. The head of the coal injection pipe 3.1 is connected with the spray head shell 1.1, the corresponding position of the outer ring at the tail part is welded with a second sleeve 3.2, and the second sleeve 3.2 is fixed with the swing type oil cylinder 5 through a bolt. The bottom of the swing type oil cylinder 5 is provided with an oil inlet pipe interface and an oil outlet pipe interface which are respectively connected with an electric cabinet 7 through an oil inlet pipe and an oil outlet pipe (namely a hydraulic pipeline 6), and the electric cabinet 7 is an electric cabinet of an oil pump.
The swing type oil cylinder 5 of the embodiment drives the extension tube 2.3 and the extension tube 2.1 to perform spiral motion (namely, rotate and move back and forth) through the eccentric shaft 4, the extension tube 2.1 drives the fluted disc 1.4 to rotate through the flat key 2.4 (the fluted disc 1.4 cannot move back and forth and only can rotate), the fluted disc 1.4 rotates, the nozzle ring 1.3 does not rotate, and therefore the fluted disc 1.4 can drive the nozzle 1.2 to swing (namely, the nozzle 1.2 swings in the fluted disc 1.4 and the nozzle ring 1.3), and the change of the nozzle air channel is formed.
Suppose the eccentricity of the eccentric shaft 4 is X, the rotation angle of the eccentric shaft 4 is a degrees (0-45 degrees), the diameter of the outer circle of the telescopic tube 2.3 is Q, the rotation angle of the telescopic tube 2.3 is b degrees, the axial displacement of the telescopic tube 2.3 is Y, the radial displacement of the telescopic tube 2.3 is Z, and the formula is as follows:
Y=Xcos(a°),Z=Xsin(a°) =Q/2tan(b°);
the maximum angle of the left and right swinging of the nozzle 1.2 is usually designed to be 10 °, and the direction of the left and right swinging of the nozzle 1.2 depends on the steering direction of the rotary kiln, in this embodiment, the rotary kiln is right-handed, the orientation of the nozzle 1.2 will also be designed to be right-handed, and right whirlwind is formed, that is, the fluted disc 1.4 drives the small head of the nozzle 1.2 to swing left, the extension tube 2.3 rotates counterclockwise, and the maximum angle of the swinging of the nozzle 1.2 is equal to the rotation angle b =5 ° of the extension tube 2.3.
In this embodiment, the number of the nozzles 1.2 is 10, when the nozzle 1.2 swings from the middle to the maximum position, the right cyclone is formed, the eccentric shaft 4 rotates 90 ° together (i.e. from the 225 ° position to 135 °), the extension tube 2.3 rotates 10 ° together (i.e. from the-5 ° position to 5 °), and at the same time, the extension tube 2.3 and the extension tube 2.1 are axially displaced from the retracted position (X-Y) to the end surface flush (X = Y) and then to the retracted position (X-Y).
Referring to fig. 8, 9 and 10, when the eccentric shaft 4 is located at the maximum eccentricity (i.e. 180 °), the extension tube 2.1 is flush with the front end of the spray head 1.2 (X = Y), when the eccentric shaft 4 rotates to the third quadrant (i.e. 225 °), the extension tube 2.3 rotates clockwise by 5 °, the front end of the extension tube 2.3 retracts by a distance (X-Y), the nozzle opening of the nozzle 1.2 is located at the minimum position of rotation, the angle of the ejected wind is minimum, a direct current is formed, and the long and thin flame is ejected.
Referring to fig. 11, 12 and 13, when the eccentric shaft 4 is located at the maximum eccentricity (i.e. 180 °), the extension tube 2.1 is flush with the front end of the nozzle 1.2 (X = Y), when the eccentric shaft 4 rotates to the second quadrant (i.e. 135 °), the extension tube 2.3 rotates counterclockwise by 5 °, the front end of the extension tube 2.3 retracts by the distance (X-Y), the nozzle opening of the nozzle 1.2 is located at the maximum rotation position, the ejection angle is the maximum, a swirling flow (in this case, a right-handed wind) is formed, and the short and thick flames are ejected.
The rotational flow linkage adjusting device can be used for conveniently adjusting the angle of the nozzle in a linkage manner at one time, effectively avoids the phenomenon of stagnation when the angle of the nozzle is adjusted, and has better angle consistency of the adjusted guide vanes.
The technical scope of the present invention includes, but is not limited to, the above embodiments, the technical scope of the present invention is defined by the claims, and any replacement, modification, and improvement that can be easily conceived by those skilled in the art are included in the technical scope of the present invention.

Claims (10)

1. The utility model provides an adjustable whirl of novel rotary kiln combustor device which characterized in that: including adjustable whirl device, adjustable whirl device includes:
the device comprises a spray head component, an extension pipe (2.1), an air plate (2.2), a telescopic pipe (2.3), a coal injection pipe (3.1), an eccentric shaft (4) and a swing type oil cylinder (5);
the spray head component comprises a spray head shell (1.1), a plurality of spray nozzles (1.2), a nozzle ring (1.3) and a fluted disc (1.4), the nozzle (1.2) is in a gourd shape and comprises a first round head and a second round head, a rotational flow air channel is arranged at the center of the nozzle (1.2), the nozzle ring (1.3) is circumferentially provided with a plurality of first hole site bayonets, the first round head of the nozzle (1.2) is embedded in the first hole site bayonets and can freely slide in the first hole site bayonets, a plurality of second hole site bayonets are circumferentially arranged on the fluted disc (1.4), second round heads of the nozzles (1.2) are embedded in the second hole site bayonets and can freely slide in the second hole site bayonets, the nozzle ring (1.3) and the fluted disc (1.4) are both positioned in the spray head shell (1.1), the nozzle ring (1.3) is connected with the spray head shell (1.1), and the fluted disc (1.4) can freely rotate in the spray head shell (1.1);
the tail part of the spray head shell (1.1) is fixedly connected with the front part of the coal injection pipe (3.1); the front part of the extension pipe (2.1) is positioned inside the nozzle ring (1.3) and the inner ring of the fluted disc (1.4), the extension pipe (2.1) can freely and spirally move inside the nozzle ring (1.3), the outer ring of the front part of the extension pipe (2.1) is fixedly connected with a flat key (2.4), the inner ring of the fluted disc (1.4) is provided with a through hole key groove, the flat key (2.4) is embedded in the through hole key groove, and the flat key (2.4) can move back and forth in the through hole key groove;
the tail end of the extension pipe (2.1) is fixedly connected with the inner ring of the wind plate (2.2), the outer ring of the wind plate (2.2) is connected with the tail end of the telescopic pipe (2.3), the extension pipe (2.1) and the telescopic pipe (2.3) are both positioned in the coal injection pipe (3.1), and the extension pipe (2.1) and the telescopic pipe (2.3) can freely and spirally move in the coal injection pipe (3.1);
a first sleeve (2.5) is fixedly connected to one side of the tail of the telescopic pipe (2.3), the tail end of the first sleeve (2.5) is sealed, a second sleeve (3.2) is fixedly connected to the outer ring of the tail of the coal injection pipe (3.1), a swing type oil cylinder (5) is fixedly connected to the front portion of the second sleeve (3.2), the head of the eccentric shaft (4) is connected with the first sleeve (2.5) through a bearing (8), and the tail of the eccentric shaft (4) is connected with a driving shaft of the swing type oil cylinder (5);
the swing type oil cylinder (5) is used for driving the extension tube (2.3) and the extension tube (2.1) to perform spiral motion through the eccentric shaft (4), the extension tube (2.1) is used for driving the fluted disc (1.4) to rotate through the flat key (2.4), and the fluted disc (1.4) is used for driving the nozzle (1.2) to swing through the second hole site bayonet.
2. The adjustable swirling device of the novel rotary kiln burner as claimed in claim 1, is characterized in that: the size of the first round head is larger than that of the second round head.
3. The adjustable swirling device of the novel rotary kiln burner as claimed in claim 1, is characterized in that: the nozzle ring (1.3) circumference evenly distributed has a plurality of first hole site bayonets, fluted disc (1.4) circumference evenly distributed has a plurality of second hole site bayonets, the circumference outer lane evenly distributed of fluted disc (1.4) has a plurality of bosss, two through-hole keyways have been seted up to the inner circle of fluted disc (1.4).
4. The adjustable swirling device of the novel rotary kiln burner as claimed in claim 1, is characterized in that: the outer wall of the nozzle ring (1.3) is connected with the inner wall of the nozzle shell (1.1) through cylindrical positioning pins (1.6) which are uniformly distributed in the circumferential direction.
5. The adjustable swirling device of the novel rotary kiln burner as claimed in claim 1, is characterized in that: a plurality of air duct openings are uniformly distributed on the air plate (2.2) in the circumferential direction.
6. The adjustable swirling device of the novel rotary kiln burner as claimed in claim 1, is characterized in that: the tail end of the spray head shell (1.1) is fixedly connected with the front end of the coal injection pipe (3.1) in a welding mode; the outer ring of the front part of the extension pipe (2.1) is fixedly connected with two flat keys (2.4) in a welding way; the outer ring of the tail end of the extension pipe (2.1) is fixedly connected with the inner ring of the air plate (2.2) in a welding mode; the outer ring of the wind plate (2.2) is fixedly connected with the inner ring at the front end of the telescopic pipe (2.3) in a welding mode; the coal injection device is characterized in that one side of the tail of the telescopic pipe (2.3) is fixedly connected with a first sleeve (2.5) in a welding mode, the tail end of the first sleeve (2.5) is sealed by a cover plate, the outer ring of the tail of the coal injection pipe (3.1) is fixedly connected with a second sleeve (3.2) in a welding mode, and the front of the second sleeve (3.2) is fixedly connected with a swing type oil cylinder (5) through bolts.
7. The adjustable swirling device of the novel rotary kiln burner as claimed in claim 1, is characterized in that: a plurality of stop blocks (2.6) are uniformly and fixedly connected with the outer ring of the extension tube (2.3) in the circumferential direction; coal injection pipe (3.1) afterbody inner circle fixedly connected with guide ring (3.3), be equipped with the guide slot in guide ring (3.3), the inside embedding of guide slot has wear-resisting conducting bar (10), the inner circle of wear-resisting conducting bar (10) has paintd lubricating oil, the afterbody of flexible pipe (2.3) is located the inboard of wear-resisting conducting bar (10).
8. The adjustable swirling device of the novel rotary kiln burner as claimed in claim 7, is characterized in that: the telescopic pipe (2.3) is fixedly connected with the stop block (2.6) in a welding mode, and the coal injection pipe (3.1) is fixedly connected with the guide ring (3.3) in a welding mode.
9. The adjustable swirling device of the novel rotary kiln burner as claimed in claim 1, is characterized in that: the bearing (8) is a centripetal joint bearing, the tail of the eccentric shaft (4) is provided with a double-key groove which is connected with a flat key on a driving shaft of the swing type oil cylinder (5) in a matching way, the bottom of the swing type oil cylinder (5) is provided with an oil inlet pipe joint and an oil outlet pipe joint, wherein the oil inlet pipe joint is connected with an electric cabinet of the oil pump through an oil inlet pipe, and the oil outlet pipe joint is connected with the electric cabinet of the oil pump through an oil outlet pipe.
10. The adjustable swirling device of the novel rotary kiln burner as claimed in claim 1, is characterized in that: the adjustable cyclone device is characterized in that an outer axial flow device is arranged outside the adjustable cyclone device, an outer axial flow air duct (11) is arranged on the outer axial flow device, a flame holding cover (12) is arranged at the front end of an outer ring of the outer axial flow air duct (11), and air outlets of the outer axial flow air duct (11) are a plurality of semicircular nozzle openings with tapers.
CN202023116310.XU 2020-12-22 2020-12-22 Novel adjustable cyclone device of rotary kiln combustor Active CN214064902U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112628728A (en) * 2020-12-22 2021-04-09 江苏羚羊机械有限公司 Novel adjustable whirl of rotary kiln combustor device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112628728A (en) * 2020-12-22 2021-04-09 江苏羚羊机械有限公司 Novel adjustable whirl of rotary kiln combustor device

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