CN214060954U - Bamboo joint silk production facility - Google Patents
Bamboo joint silk production facility Download PDFInfo
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- CN214060954U CN214060954U CN202023230651.XU CN202023230651U CN214060954U CN 214060954 U CN214060954 U CN 214060954U CN 202023230651 U CN202023230651 U CN 202023230651U CN 214060954 U CN214060954 U CN 214060954U
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- screw
- die head
- yarn production
- slub yarn
- monofilament
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Abstract
The utility model provides a bamboo joint silk production facility, including pay-off, rubber coating die head, cooling bath and the take-up that sets gradually, still include two at least riding wheels that are located between rubber coating die head and the take-up, be equipped with the pinch roller by drive arrangement drive reciprocating motion between two riding wheels. When the pinch roller pushes the polymer monofilament between the two riding wheels, the speed of the polymer monofilament passing through the gluing die head is increased, the thickness of glue on the polymer monofilament is reduced, and when the pinch roller gradually releases the polymer monofilament between the two riding wheels, the speed of the polymer monofilament passing through the gluing die head is reduced, and the thickness of the glue on the polymer monofilament is increased. In conclusion, the thick parts of the sizing material and the thin parts of the sizing material are coated alternately on the high-molecular monofilament to form a structure similar to bamboo joints, so that the attractiveness is improved.
Description
Technical Field
The utility model belongs to the technical field of weaving monofilament equipment technique and specifically relates to a bamboo joint silk production facility is related to.
Background
In order to improve the aesthetic degree and mechanical strength of the fabric, a layer of coating material, such as PVC material, is usually coated on the polymeric monofilament, which can significantly improve the tensile strength of the polymeric monofilament, and at the same time, the PVC material has good colorability, and the PVC added with pigment can improve the appearance of the fabric, so the polymeric monofilament coated with PVC material is widely used, such as in the sun-shading industry. The existing polymer monofilament coating equipment comprises a pay-off device, a gluing die head, a cooling tank and a take-up device which are sequentially arranged.
The above technical solution has the following disadvantages: the coating coated on the polymer monofilament has uniform thickness and can not be adjusted in time, and the appearance is improved by depending on different colors so as not to meet the market demand.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to overcome the weak point of above-mentioned conventional art, provide a bamboo joint silk production facility, the thick part of thickness of sizing material coats in turn with the thinner part of thickness of sizing material on the polymer monofilament, forms the structure of similar bamboo joint.
The purpose of the utility model is achieved through the following technical measures: the bamboo joint yarn production equipment comprises a paying-off device, a gluing die head, a cooling tank and a take-up device which are sequentially arranged, and further comprises at least two supporting wheels positioned between the gluing die head and the take-up device, wherein a pressing wheel driven by a driving device to reciprocate is arranged between the two supporting wheels. Due to the adoption of the technical scheme, when the pressing wheel pushes the polymer monofilaments between the two riding wheels, the rolling speed of the take-up device is unchanged, the pressing wheel pulls the polymer monofilaments on one side of the pay-off device, the tension force applied to the polymer monofilaments on one side of the pay-off device is increased, the speed of the polymer monofilaments passing through the gluing die head is increased, and the thickness of glue on the polymer monofilaments is reduced. When the pinch roller gradually releases the polymer monofilament between the two riding wheels, the released polymer monofilament is firstly wound by the take-up device, the tension of the polymer monofilament on one side of the pay-off device is reduced, the speed of the polymer monofilament passing through the gluing die head is reduced, and the thickness of glue on the polymer monofilament is increased. The thick part of the rubber material and the thin part of the rubber material are coated alternately to form a structure similar to bamboo joints, so that the attractiveness is improved.
The device is characterized by further comprising a support, the driving device comprises a motor installed on the support, a swing rod is installed on an output shaft of the motor, a first rotating portion is connected to the swing rod in a rotating mode, a connecting rod is connected to the first rotating portion, a sliding block connected with the support in a sliding mode is connected to the connecting rod, and the pressing wheel is located on the sliding block. And starting the motor, wherein an output shaft of the motor drives the swing rod to rotate, the swing rod drives the connecting rod to move, and the connecting rod drives the sliding block to reciprocate up and down. When the first rotating part is positioned at the highest point of the stroke, the pressing wheel is positioned at the highest point of the stroke, when the first rotating part rotates the swing rod to descend, the pressing wheel descends along with the first rotating part, when the first rotating part is positioned at the lowest point of the stroke, the pressing wheel is positioned at the lowest point of the stroke, and when the first rotating part rotates the swing rod to ascend, the pressing wheel ascends along with the first rotating part.
The connecting rod comprises a sleeve, one end of the sleeve is in threaded connection with a first screw, and the first screw is in threaded connection with the first rotating part; the other end of the sleeve is in threaded connection with a second screw rod, and the second screw rod is connected with a second rotating portion. When the length of the connecting rod needs to be adjusted, the sleeve is rotated, and the extension length of the first screw rod or the second screw rod is controlled, so that the operation is simple.
The slider is provided with a third screw in threaded connection, the third screw is in threaded connection with a wheel frame, and the pressing wheel is positioned on the inner side of the wheel frame and is rotationally connected with the wheel frame. When the distance between the wheel frame and the sliding block needs to be adjusted, the wheel frame is rotated, the extending length of the third screw rod is controlled, and the operation is simple.
The support is provided with two upper guide rails respectively positioned at two sides of the sliding block and two lower guide rails respectively positioned at two sides of the sliding block, the upper guide rails are in a concave shape, and the lower guide rails are in a concave shape. The slider moves along the upper guide rail and the lower guide rail, the moving direction is kept, and the upper guide rail and the lower guide rail are used simultaneously, so that the length of the guide piece is reduced, the material is saved, and the production cost is reduced.
The support is provided with two vertical plates respectively positioned on two sides of the sliding block, the upper ends of the vertical plates are connected with an upper transverse plate, the upper guide rail is positioned on the upper transverse plate, the lower ends of the vertical plates are connected with a lower transverse plate, and the lower guide rail is positioned on the lower transverse plate. The upper transverse plate and the lower transverse plate facilitate the installation of the upper guide rail and the lower guide rail, are favorable for saving materials and reducing the production cost.
A strip-shaped groove extending along the length direction of the swing rod is formed in the swing rod, and a rotating shaft of the first rotating portion is detachably mounted in the strip-shaped groove. When the position of the first rotating part needs to be changed, the connection of the rotating shaft of the first rotating part is loosened, the rotating shaft of the first rotating part moves along the strip-shaped groove to reach the set position, and then the connection of the rotating shaft of the first rotating part is fixed again.
The swing rod is provided with a through hole used for accommodating an output shaft of the motor, a slot is formed in the side portion of the through hole, and a fixing bolt is connected between the two sides of the slot. When the swing rod is installed, the through hole is sleeved on the output shaft of the motor, at the moment, the fixing bolt is screwed, the two sides of the slot are close to each other, the diameter of the through hole is correspondingly reduced, and the swing rod is fixed on the output shaft of the motor.
The cooling tank comprises a cavity partitioned by a partition plate, the partition plate is provided with a threading hole for the polymer monofilament to pass through, and the riding wheel is rotatably arranged in the cavity. The polymer monofilaments are cooled and then enter the cavity through the threading holes, so that the space of the cooling groove is fully utilized, the whole structure is more compact, the production field does not need to be enlarged due to newly added equipment, and the production cost is reduced.
A slub yarn production method using the slub yarn production equipment comprises the following steps:
and S1, leading the polymer monofilament out of the paying-off device, sequentially passing through the gluing die head, the cooling tank and the two supporting wheels and then connecting the polymer monofilament to the take-up device.
S2, when the pinch roller pushes the polymer monofilament between the two riding wheels, the speed of the polymer monofilament passing through the gluing die head is increased, the thickness of glue on the polymer monofilament is reduced, and when the pinch roller gradually releases the polymer monofilament between the two riding wheels, the speed of the polymer monofilament passing through the gluing die head is reduced, and the thickness of the glue on the polymer monofilament is increased.
In step S2, the rotation speed of the motor is randomly changed, the bamboo joints on the polymer monofilaments are alternately irregular, and the distances between the bamboo joints are different, thereby improving the appearance.
In conclusion, the thick parts of the sizing material and the thin parts of the sizing material are coated alternately on the high-molecular monofilament to form a structure similar to bamboo joints, so that the attractiveness is improved.
Drawings
The invention will be further explained with reference to the drawings and the detailed description below:
FIG. 1 is a schematic structural view of the bamboo joint yarn production equipment of the utility model;
FIG. 2 is a schematic structural view of section A-A of FIG. 1;
FIG. 3 is a schematic structural view of section B-B of FIG. 2;
FIG. 4 is a schematic structural view of section C-C of FIG. 3;
FIG. 5 is a schematic structural view of section D-D of FIG. 3;
FIG. 6 is a schematic structural view of a portion E of FIG. 5;
FIG. 7 is a schematic structural view of a state of use of the section B-B in FIG. 2.
In the figure: 1-a pay-off device; 2-a gluing die head; 3-a cooling tank; 4-a take-up device; 5-a bracket; 6, mounting a plate; 7-an electric motor; 8-oscillating bar; 9-a first rotating part; 10-a first screw; 11-fixing the bolt; 12-a sleeve; 13-a second screw; 14-a second rotating part; 15-a slide block; 16-upper guide rail; 17-a lower guide rail; 18-a riser; 19-a third screw; 20-threading holes; 21-a strip-shaped groove; 22-polymer monofilament; 23-riding wheels; 24-wheel frame; 25-a pinch roller; 26-a separator; 27-a trunnion shaft; 28-slotting; 29-upper transverse plate; 30-lower transverse plate.
Detailed Description
In order to facilitate understanding of the present invention, the following description is made with reference to the embodiments and the accompanying drawings, and the description of the embodiments is not intended to limit the present invention.
In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", and the like indicate orientations or positional relationships that must be specified based on the device or element shown in the drawings, are constructed or operated in a specific orientation, and thus, should not be construed as limiting the present invention.
Furthermore, the terms "first," "second," "third," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicit to a number of indicated technical features. In the description of the present invention, "a plurality" means two or more unless specifically limited otherwise. In the description of the present invention, it should be noted that, unless otherwise specified and limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, mechanically or electrically connected, or interconnected between two elements, either directly or indirectly through intervening media, and the specific meaning of the terms may be understood by those skilled in the art according to their specific situation.
Example 1: as shown in fig. 1 to 6, a bamboo joint yarn production device comprises a paying-off device 1, a gluing die head 2, a cooling tank 3 and a take-up device 4 which are arranged in sequence, wherein the paying-off device 1, the gluing die head 2, the cooling tank 3 and the take-up device 4 all adopt the prior art, and are not described herein again. Firstly, the polymer monofilament 22 is drawn out from the paying-off device 1, coated with materials such as PVC and the like through the gluing die head 2, then cooled and solidified through the cooling tank 3 for molding, and finally, the polymer monofilament 22 is wound by the winding device 4.
The device also comprises at least two riding wheels 23 positioned between the gluing die head 2 and the take-up device 4, preferably, the cooling tank 3 comprises a cavity separated by a partition plate 26, two riding wheel shafts 27 are arranged in the cavity, and the riding wheels 23 are rotationally connected to the riding wheel shafts 27, and thread holes 20 for allowing the high polymer monofilaments 22 to pass through are formed in the partition plate 26. The polymer monofilaments 22 enter the cavity through the threading holes 20 after being cooled, so that the space of the cooling groove 3 is fully utilized, the whole structure is more compact, the production field does not need to be enlarged due to newly added equipment, and the production cost is reduced.
A pressing wheel 25 driven by a driving device to reciprocate is arranged between the two supporting wheels 23. The preferred still includes support 5, support 5's shape is the font of falling the U, support 5 strides in 3 both sides of cooling bath, be connected with the mounting panel 6 of vertical setting on support 5, drive arrangement is including installing motor 7 on support 5, motor 7's output shaft passes mounting panel 6, motor 7's output shaft passes the one end of mounting panel 6 and installs pendulum rod 8, the preferred, set up the through-hole that is used for holding motor 7's output shaft on the pendulum rod 8, the through-hole lateral part has been seted up and has been slotted 28, it is connected with fixing bolt 11 to slot between 28 both sides. When the swing rod 8 is installed, the through hole is sleeved on the output shaft of the motor 7, at the moment, the fixing bolt 11 is screwed, the two sides of the slit 28 are close to each other, the diameter of the through hole is correspondingly reduced, and the swing rod 8 is fixed on the output shaft of the motor 7.
The swing rod 8 is rotatably connected with a first rotating portion 9, preferably, the swing rod 8 is provided with a strip-shaped groove 21 extending along the length direction of the swing rod, and a rotating shaft of the first rotating portion 9 is detachably mounted in the strip-shaped groove 21. When the position of the first rotating part 9 needs to be changed, the connection of the rotating shaft of the first rotating part 9 is released, the rotating shaft of the first rotating part 9 is moved along the strip-shaped groove 21 to reach the set position, and then the connection of the rotating shaft of the first rotating part 9 is fixed again.
The first rotating part 9 is connected with a connecting rod, the connecting rod is connected with a sliding block 15 which is connected with the bracket 5 in a sliding manner, preferably, the connecting rod comprises a sleeve 12, one end of the sleeve 12 is connected with a first screw 10 in a threaded manner, and the first screw 10 is connected with the first rotating part 9 in a threaded manner; the other end of the sleeve 12 is connected with a second screw 13 in a threaded manner, and the second screw 13 and the second rotating part 14. When the length of the connecting rod needs to be adjusted, the sleeve 12 is rotated, the extending length of the first screw rod 10 or the second screw rod 13 is controlled, and the operation is simple.
Two upper guide rails 16 respectively positioned at two sides of the sliding block 15 and two lower guide rails 17 respectively positioned at two sides of the sliding block 15 are arranged on the bracket 5, and the upper guide rails 16 and the lower guide rails 17 are made of nylon. The upper rail 16 is shaped like a Chinese character 'ao', and the lower rail 17 is shaped like a Chinese character 'ao'. Two vertical plates 18 respectively positioned at two sides of the sliding block 15 are installed on the bracket 5, the upper ends of the vertical plates 18 are connected with an upper transverse plate 29, the upper guide rail 16 is positioned on the upper transverse plate 29, the lower ends of the vertical plates 18 are connected with a lower transverse plate 30, and the lower guide rail 17 is positioned on the lower transverse plate 30. The slider 15 moves along the upper guide rail 16 and the lower guide rail 17, the moving direction is kept, and meanwhile, the upper guide rail 16 and the lower guide rail 17 are used, so that the length of a guide piece is reduced, the material is saved, and the production cost is reduced. The upper transverse plate 29 and the lower transverse plate 30 facilitate the installation of the upper guide rail 16 and the lower guide rail, are favorable for saving materials and reducing the production cost.
The pinch roller 25 is located on the slider 15, preferably, the slider 15 is connected with a third screw 19 in a threaded manner, the third screw 19 is connected with a wheel frame 24 in a threaded manner, and the pinch roller 25 is located on the inner side of the wheel frame 24 and is rotatably connected with the wheel frame 24. When the distance between the wheel frame 24 and the sliding block 15 needs to be adjusted, the wheel frame 24 is rotated, the extending length of the third screw rod 19 is controlled, and the operation is simple.
Example 2: as shown in fig. 7, a method for producing slub yarn using the apparatus of embodiment 1 includes the following steps:
s1, the polymer monofilament 22 is drawn out from the paying-off device 1, and is connected to the take-up device 4 after sequentially passing through the gluing die head 2, the cooling tank 3 and the two supporting wheels 23, specifically, the two supporting wheels 23 are positioned below the polymer monofilament 22, and the pressing wheel 25 is positioned above the polymer monofilament 22.
S2, starting the motor 7, wherein the output shaft of the motor 7 drives the swing rod 8 to rotate, the swing rod 8 drives the connecting rod to move, and the connecting rod drives the sliding block 15 to reciprocate up and down.
When the first rotating part 9 is located at the highest point of the stroke, the pressing wheel 25 is located at the highest point of the stroke, when the first rotating part 9 rotates the swing rod 8 to descend, the pressing wheel 25 descends along with the swing rod, when the pressing wheel 25 pushes the polymer monofilaments 22 located between the two supporting wheels 23, the pressing wheel 25 pulls the polymer monofilaments 22 on one side of the pay-off device 1 due to the unchanged winding speed of the take-up device 4, the tension on the polymer monofilaments 22 on one side of the pay-off device 1 is increased, the speed of the polymer monofilaments 22 passing through the gluing die head 2 is increased, and the thickness of glue on the polymer monofilaments 22 is reduced.
When the first rotating part 9 is located at the lowest point of the stroke, the pressing wheel 25 is located at the lowest point of the stroke, when the first rotating part 9 rotates the swing rod 8 to ascend, the pressing wheel 25 ascends along with the ascending, when the pressing wheel 25 gradually releases the polymer monofilaments 22 located between the two supporting wheels 23, the released polymer monofilaments 22 are firstly wound by the winding device 4, the tension force applied to the polymer monofilaments 22 on one side of the unwinding device 1 is reduced, the speed of the polymer monofilaments 22 passing through the gluing die head 2 is reduced, and the thickness of the sizing material on the polymer monofilaments 22 is increased. The thick part of the rubber material and the thin part of the rubber material are coated alternately to form a structure similar to bamboo joints, so that the attractiveness is improved.
In step S2, the rotation speed of the motor 7 is randomly changed, the bamboo joints on the polymer monofilaments 22 are alternately irregular, and the distances between the bamboo joints are different, thereby improving the appearance.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; although the present invention has been described in detail with reference to the foregoing embodiments, it should be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; such modifications and substitutions do not depart from the spirit and scope of the present invention.
Claims (9)
1. The utility model provides a bamboo joint silk production facility, includes pay-off (1), rubber coating die head (2), cooling bath (3) and take-up (4) that set gradually, its characterized in that: the glue spreading machine further comprises at least two supporting wheels (23) positioned between the glue spreading die head (2) and the wire collecting device (4), and a pressing wheel (25) driven by a driving device to reciprocate is arranged between the two supporting wheels (23).
2. The slub yarn production device according to claim 1, wherein: still include support (5), drive arrangement is including installing motor (7) on support (5), install pendulum rod (8) on the output shaft of motor (7), it is connected with first rotation portion (9) to rotate on pendulum rod (8), be connected with the connecting rod on first rotation portion (9), be connected with slider (15) with support (5) sliding connection on the connecting rod, pinch roller (25) are located slider (15).
3. The slub yarn production device according to claim 2, wherein: the connecting rod comprises a sleeve (12), one end of the sleeve (12) is in threaded connection with a first screw (10), and the first screw (10) is in threaded connection with the first rotating part (9); the other end of the sleeve (12) is in threaded connection with a second screw (13), and the second screw (13) is connected with a second rotating part (14).
4. The slub yarn production device according to claim 3, wherein: the slider (15) is provided with a third screw (19) in a threaded connection mode, the third screw (19) is provided with a wheel frame (24) in a threaded connection mode, and the pressing wheel (25) is located on the inner side of the wheel frame (24) and is rotationally connected with the wheel frame (24).
5. The slub yarn production device according to claim 2, wherein: the support (5) is provided with two upper guide rails (16) which are respectively positioned on two sides of the sliding block (15) and two lower guide rails (17) which are respectively positioned on two sides of the sliding block (15), the upper guide rails (16) are in a concave shape, and the lower guide rails (17) are in a concave shape.
6. The slub yarn production device according to claim 5, characterized in that: install riser (18) that two are located slider (15) both sides respectively on support (5), riser (18) upper end is connected with diaphragm (29), upper guideway (16) are located diaphragm (29), riser (18) lower extreme is connected with diaphragm (30) down, lower guideway (17) are located diaphragm (30) down.
7. The slub yarn production device according to claim 2, wherein: a strip-shaped groove (21) extending along the length direction of the swing rod (8) is formed in the swing rod, and a rotating shaft of the first rotating part (9) is detachably mounted in the strip-shaped groove (21).
8. The slub yarn production device according to claim 2, wherein: the swing rod (8) is provided with a through hole used for accommodating an output shaft of the motor (7), a slot (28) is formed in the side portion of the through hole, and a fixing bolt (11) is connected between the two sides of the slot (28).
9. The slub yarn production apparatus according to any one of claims 1 to 8, wherein: the cooling tank (3) comprises a cavity partitioned by a partition plate (26), a threading hole (20) for the polymer monofilament (22) to pass through is formed in the partition plate (26), and the riding wheel (23) is rotatably arranged in the cavity.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023230651.XU CN214060954U (en) | 2020-12-29 | 2020-12-29 | Bamboo joint silk production facility |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023230651.XU CN214060954U (en) | 2020-12-29 | 2020-12-29 | Bamboo joint silk production facility |
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| Publication Number | Publication Date |
|---|---|
| CN214060954U true CN214060954U (en) | 2021-08-27 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202023230651.XU Active CN214060954U (en) | 2020-12-29 | 2020-12-29 | Bamboo joint silk production facility |
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| CN (1) | CN214060954U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112411089A (en) * | 2020-12-29 | 2021-02-26 | 山东玉马遮阳科技股份有限公司 | Bamboo joint yarn production equipment and production method |
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2020
- 2020-12-29 CN CN202023230651.XU patent/CN214060954U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112411089A (en) * | 2020-12-29 | 2021-02-26 | 山东玉马遮阳科技股份有限公司 | Bamboo joint yarn production equipment and production method |
| CN112411089B (en) * | 2020-12-29 | 2023-09-08 | 山东玉马遮阳科技股份有限公司 | Slub yarn production equipment and production method |
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