CN214059350U - Aluminum plate belt film-covering winding device - Google Patents
Aluminum plate belt film-covering winding device Download PDFInfo
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- CN214059350U CN214059350U CN202023017769.4U CN202023017769U CN214059350U CN 214059350 U CN214059350 U CN 214059350U CN 202023017769 U CN202023017769 U CN 202023017769U CN 214059350 U CN214059350 U CN 214059350U
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Abstract
The utility model provides an aluminum plate belt film covering and winding device, which comprises a guide mechanism, a film covering mechanism, an edge detection mechanism and a winding mechanism which are arranged in sequence according to the extension direction of the aluminum plate belt; the laminating roller is provided with down-pressure cylinder in the top, the upper end of bearing frame is connected in down-pressure cylinder's piston shaft, the bearing frame under down-pressure cylinder's drive with the recess cooperatees and makes the bearing frame can follow the displacement that the second support was vertical direction. The guiding mechanism is used for compressing the aluminum plate strip to be coated with the film and guiding the aluminum plate strip to the film coating mechanism, and the film coating mechanism is used for coating a functional film on the surface of the flat aluminum plate strip to prevent the surface of the aluminum plate strip from being scratched; the rolling mechanism is used for rolling the coated aluminum plate strip into a cylindrical aluminum roll and adjusting the rolling position of the aluminum plate strip according to information fed back by the edge detection mechanism. The process the utility model discloses the aluminium book edge that the rolling formed is neat, the tectorial membrane levels and can guarantee the straining force on aluminum plate strip surface.
Description
Technical Field
The utility model relates to an aluminum strip processing equipment, especially an aluminum strip tectorial membrane coiling mechanism.
Background
As a new decorative material, aluminum-plastic panels have various excellent properties such as light weight, beauty, water resistance, fire resistance, etc., and have been widely used in many fields. The aluminum-plastic plate is formed by bonding a core plate between aluminum alloy plates, wherein the aluminum alloy plates are usually required to be stretched into a flat aluminum plate strip before being compounded with the core plate, a functional film is coated on the surface of the aluminum plate strip, and the aluminum plate strip is wound into a cylindrical aluminum roll through a winding device, so that the subsequent manufacturing of the aluminum-plastic plate is facilitated. The functional film can protect the aluminum plate belt, prevent the surface of the aluminum plate belt from rusting or being damaged by other machines, and part of the functional film also has the functions of temperature resistance, ageing resistance and the like.
In the prior art, a film laminating device is simple, an aluminum plate belt is stretched and then is wound by the film laminating device, and the film laminating device is fixed, so that the film laminating on the surface of the aluminum plate belt is not uniform; meanwhile, the aluminum plate strip can shift in the moving process, so that the edges of the aluminum coils on the winding roller are uneven, and the quality of the finished aluminum coil is reduced.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide an aluminum strip tectorial membrane coiling mechanism can improve the shortcoming in the middle of the prior art, improves the finished product quality of aluminum strip after tectorial membrane and rolling.
In order to achieve the purpose of the utility model, the utility model provides an aluminum plate belt film-coating winding device, which comprises a guide mechanism, a film-coating mechanism, an edge detection mechanism and a winding mechanism which are arranged in sequence according to the extension direction of the aluminum plate belt;
the guide mechanism comprises a driving compression roller and a driven compression roller which are used for being matched with and compressing the aluminum plate strip, and one end of the driving compression roller is connected with a driving device;
the edge detection mechanism comprises a third guide roller and a distance sensor, and the distance sensor is electrically connected to the control center and used for feeding back the edge position of the aluminum plate strip on the third guide roller;
the winding mechanism comprises a winding roller for winding the aluminum plate strip and an adjusting mechanism for adjusting the horizontal position of the winding roller according to information fed back by the distance sensor;
the film laminating mechanism comprises a second support, a film laminating roller and a film roll; bearing seats are arranged at two ends of the laminating roller, grooves in the vertical direction are arranged at two sides of the bearing seats on the second support, and the laminating roller is fixed on the second support through the bearing seats; the laminating roller is provided with down-pressure cylinder in the top, the upper end of bearing frame is connected in down-pressure cylinder's piston shaft, the bearing frame under down-pressure cylinder's drive with the recess cooperatees and makes the bearing frame can follow the displacement that the second support was vertical direction.
Further, a second guide roller is arranged between the film coating roller and the guide mechanism.
Furthermore, the guide mechanism also comprises a first bracket, a first guide roller and a cooling roller, wherein the driving compression roller, the driven compression roller, the first guide roller and the cooling roller are arranged on the first bracket; the first guide roller is arranged on one side of the driving press roller, which is far away from the film laminating mechanism, and a cooling roller is arranged below the driving press roller; the driven compression roller is arranged above the driving compression roller.
Furthermore, the two groups of cooling rollers are arranged at the bottom of the driving press roller side by side.
Furthermore, the adjusting mechanism comprises a base, a supporting seat, and a fixed pressing plate and a movable pressing plate which are arranged on the supporting seat, wherein the fixed pressing plate is fixedly arranged above the supporting seat, and the wind-up roll is arranged between the fixed pressing plate and the movable pressing plate.
The upper surface parallel of base is provided with the spout of twice horizontal extension, and the bottom of supporting seat is provided with the slider that corresponds the spout, and the bottom of supporting seat is provided with horizontal first lead screw, and the one end of first lead screw is connected with first motor.
Further, the edge detection mechanism further comprises a third bracket and a connecting rod;
the third guide roller and the connecting rod are fixed on the third support in parallel, one end of the connecting rod is provided with a sliding sleeve, and the sliding sleeve is connected with the connecting rod in a sliding manner; the distance sensor is arranged at the bottom of the sliding sleeve, and a fastening bolt is arranged above the sliding sleeve.
Further, the third support extends laterally from the base.
Furthermore, the upper surface of the supporting seat is provided with a guide rail in parallel, and the bottom of the movable pressing plate is provided with a sliding seat corresponding to the guide rail; and a transverse second lead screw is arranged on the outer side of the movable pressing plate, and a second motor is arranged at the other end of the second lead screw.
The utility model is provided with a guiding mechanism, a film covering mechanism, an edge detection mechanism and a winding mechanism, wherein the guiding mechanism is used for compressing and guiding the aluminum plate belt to be covered with film to the film covering mechanism, so that the aluminum plate belt is in a plate shape with certain tension force, thereby facilitating the film covering of the aluminum plate belt by the next process; the film coating mechanism is used for coating a functional film on the surface of the flat aluminum plate strip to prevent the surface of the aluminum plate strip from being scratched; the edge detection mechanism is used for monitoring the offset state of the aluminum plate strip in the aluminum plate strip conveying process; the rolling mechanism is used for rolling the aluminum plate belt after film covering into a cylindrical aluminum roll, and adjusting the rolling position of the aluminum plate belt according to information fed back by the edge detection mechanism, so that the aluminum plate belt presents a flat and uniform aluminum roll shape on the rolling roller, and the finished product quality of the aluminum roll is improved.
In the embodiment, the cooling roller is arranged below the driving compression roller by the guide mechanism, so that the aluminum plate strip is coated with the film after being cooled, and the film coating quality of the surface of the aluminum plate strip is ensured; the supporting seat is connected with the base through a screw motor, and the position of the supporting seat is adjusted according to information fed back by the distance sensor, so that the winding position of the aluminum plate belt on the winding roller is changed, and the edge positions of the wound aluminum coil are kept consistent; the movable pressing plate is connected to the supporting plate through another set of screw motor system, and the position of the movable pressing plate can be adjusted by workers, so that the winding roller can be conveniently dismounted, mounted and replaced.
Drawings
Fig. 1 is a front view of the aluminum plate belt film-covering winding device of the present invention;
FIG. 2 is a schematic structural view of a film covering mechanism;
FIG. 3 is a schematic view of the mounting of the bearing seat on the laminating roller;
FIG. 4 is a schematic structural view of a guide mechanism;
FIG. 5 is a schematic view of the mechanism of the distance detecting mechanism;
FIG. 6 is a schematic view of the connection of the distance sensor to the link;
FIG. 7 is a right side view of the winding mechanism;
fig. 8 is a schematic structural view of the winding mechanism.
Reference numerals: the device comprises a guide mechanism 1, a cooling roller 11, a first bracket 12, a driving press roller 13, a driven press roller 14 and a first guide roller 15; the laminating mechanism 2, a second bracket 21, a laminating roller 22, a second guide roller 23, a pressing cylinder 24, a film roll 25, a bearing seat 26 and a groove 27; the edge detection mechanism 3, the distance sensor 31, the third guide roller 32, the third bracket 33, the connecting rod 34, the sliding sleeve 35 and the bolt 36; the winding mechanism 4, a winding roller 41, a base 42, a supporting seat 43, a first lead screw 44, a sliding chute 45, a guide rail 46, a second lead screw 47, a fixed pressing plate 48, a movable pressing roller 49, a first motor 410, a second motor 411, a sliding block 412 and a sliding seat 413.
Detailed Description
The present invention will be further described with reference to the accompanying drawings and specific embodiments.
The aluminum plate belt film-coating winding device shown in fig. 1 comprises a guide mechanism 1, a film-coating mechanism 2, an edge detection mechanism 3 and a winding mechanism 4, wherein the guide mechanism 1 is used for compressing an aluminum plate belt to be coated with a film and guiding the aluminum plate belt to the film-coating mechanism 2, so that the aluminum plate belt is in a flat and stretched plate shape, and the aluminum plate belt has certain tension force, thereby facilitating the film coating of the aluminum plate belt in the next process; the film coating mechanism 2 is used for coating a functional film on the surface of the flat aluminum plate strip to prevent the surface of the aluminum plate strip from being scratched; the edge detection mechanism 3 is used for monitoring the offset state of the aluminum plate strip in the aluminum plate strip conveying process; the winding mechanism 4 is used for winding the coated aluminum plate strip into a cylindrical aluminum roll, and adjusting the winding position of the aluminum plate strip according to the information fed back by the edge detection mechanism 3, so that the aluminum plate strip is in a flat and uniform aluminum roll shape on the winding roller 41, and the finished product quality of the aluminum roll is improved.
As shown in fig. 2 and fig. 3, the film covering mechanism 2 in the present embodiment includes a second support 21, a film covering roller 22, and a film roll 25, wherein the film covering roller 22 is pressed on the aluminum strip passing through the guiding mechanism 1, and the functional film on the film roll 25 is coated on the surface of the aluminum strip. Bearing seats 26 are arranged at two ends of the laminating roller 22, grooves 27 in the vertical direction are arranged on two sides of the bearing seats 26 of the second support 21, and the laminating roller 22 is fixed on the second support 21 through the bearing seats 2626; a lower air cylinder 24 is arranged above the film coating roller 22, the upper end of a bearing seat 26 is connected to a piston shaft of the lower air cylinder 24, and the bearing seat 26 is driven by the lower air cylinder 24 to be matched with the groove 27 so that the bearing seat 26 can move in the vertical direction along the second support 21, and therefore the film coating pressing force between the film coating roller 22 and the aluminum plate strip can be adjusted. A second guide roller 23 is arranged between the film coating roller 22 and the guide mechanism 1, and the second guide roller 23 enables the aluminum plate strip passing through the guide mechanism 1 to have the gradient as small as possible, so that the film coating quality of the surface of the aluminum plate strip is ensured.
As shown in fig. 4, the guide mechanism 1 in the present embodiment includes a first support 12 and a mixing roller set, the mixing roller set includes a driving pressure roller 13, a driven pressure roller 14, a first guide roller 15 and a cooling roller 11, and the driving pressure roller 13, the driven pressure roller 14, the first guide roller 15 and the cooling roller 11 are mounted on the first support 12. One end of the driving compression roller 13 is provided with a driving motor, and the driving compression roller 13 is driven by the driving motor to rotate; the first guide roller 15 is arranged on one side, away from the film covering mechanism 2, of the driving press roller 13, and the cooling roller 11 is arranged below the driving press roller 13; the driven compression roller 14 is arranged above the driving compression roller 13, and the driven compression roller 14 is matched with the driving compression roller 13 and compresses the passing aluminum plate strip. Similar to the laminating mechanism 2, the driven press roll 14 may also be provided with a driving mechanism, so that the driven press roll 14 is close to or away from the driving press roll 13, thereby adjusting the pressing force of the driven press roll 14 and the driving press roll 13 on the aluminum plate strip.
The aluminum coil firstly passes through a first guide roller 15, is led out to a position between a driving compression roller 13 and a driven compression roller 14 through the first guide roller 15, and finally bypasses a cooling roller 11 below; the driving compression roller 13 starts to rotate to provide power for the movement of the aluminum coil, and the aluminum plate belt sequentially drives the first guide roller 15, the driven compression roller 14 and the cooling roller 11 to rotate, so that the aluminum plate is finally in a plate shape with tension. In the mixing roller group, a first guide roller 15 is used for adjusting the steering of the aluminum coil, and the aluminum coil is guided between a driving compression roller 13 and a driven compression roller 14 to ensure the surface tension of the aluminum coil; because the material of initiative compression roller 13 and driven compression roller 14 is rubber, under the extrusion of initiative compression roller 13 and driven compression roller 14, aluminum strip surface temperature can promote, directly drops into the later process and can influence the tectorial membrane quality of tectorial membrane roller 22. The cooling roller 11 is made of stainless steel, the surface of the stainless steel is polished, and the compressed aluminum belt can be cooled by surrounding the cooling roller 11.
In order to enhance the cooling effect of the cooling roller 11, one end of the cooling roller 11 is connected with a circulating water joint, which is not shown in the figure, and circulating water is in heat exchange with the surface of the cooling roller 11 inside the cooling roller 11, so as to maintain the cooling efficiency of the cooling roller 11. Further, the cooling rollers 11 are two sets, and the two sets of cooling rollers 11 are arranged at the bottom of the driving compression roller 13 side by side, so that the contact area between the aluminum coil and the cooling rollers 11 is increased, the whole occupied space of the guide mechanism 11 is reduced, and the stretching effect of the aluminum coil is improved.
As shown in fig. 5 and 6, the edge detecting mechanism 3 in the present embodiment, the edge detecting mechanism 3 includes a third bracket 33, a third guide roller 32, a link 34, and a distance sensor 31. The third guide roller 32 and the connecting rod 34 are fixed on the third bracket 33 in parallel, one end of the connecting rod 34 is provided with a sliding sleeve 35, and the sliding sleeve 35 is connected with the connecting rod 34 in a sliding manner; the distance sensor 31 is arranged at the bottom of the sliding sleeve 35, and a fastening bolt 36 is arranged above the sliding sleeve 35. The connecting rod 34 is fixed above the third bracket 33, the sliding sleeve 35 can slide relatively on the surface of the connecting rod 34, the worker can adjust the sensing position of the distance sensor 31 by moving the position of the sliding sleeve 35, and then the fastening bolt 36 on the sliding sleeve 35 is screwed, so that the fastening bolt 36 abuts against the surface of the connecting rod 34, and the distance sensor 31 is fixed at the bottom of the connecting rod 34. The distance sensor 31 is electrically connected to the control center for monitoring the edge position of the aluminum strip on the third guide roll 32.
Referring to fig. 7 and 8, the winding mechanism 4 of the present embodiment includes a base 42, a supporting base 43, and a fixed pressing plate 48 and a movable pressing plate 49 disposed on the supporting base 43, wherein the fixed pressing plate 48 is fixedly disposed above the supporting base 43. The fixed pressing plate 48 and the movable pressing plate 49 are arranged at the installation position of the winding roller 41, and the supporting seat 43 is used for timely adjusting the winding position of the aluminum plate belt on the winding roller 41 according to the information fed back by the distance sensor 31. In this embodiment, the third support 33 extends from the side of the base 42.
Specifically, two sliding grooves 45 extending transversely are arranged on the upper surface of the base 42 in parallel, a sliding block 412 corresponding to the sliding grooves 45 is arranged at the bottom of the supporting seat 43, a transverse first lead screw 44 is arranged at the bottom of the supporting seat 43, and one end of the first lead screw 44 is connected with a first motor 410; the first motor 410 is started to drive the first lead screw 44 to rotate, and the supporting seat 43 moves along the sliding groove 45 on the base 42 under the driving of the first lead screw 44.
The distance sensor 31 detects the input position of the aluminum plate strip on the third guide roller 32, the control center outputs data to the first motor 410, and the first motor 410 drives the supporting seat 43 to move on the base 42, so that the rolling positions of the aluminum plate strip on the rolling roller 41 are kept consistent.
The fixed pressing plate 48 and the movable pressing plate 49 are respectively provided with a mounting hole, a mandrel is arranged in the mounting hole, and a pressing plate is respectively arranged on one side opposite to the two mandrels. The two ends of the wind-up roll 41 are correspondingly arranged on the mandrels of the fixed pressing plate 48 and the movable pressing plate 49, the wind-up roll 41 is pressed tightly by using the pressing plates on the mandrels, and the wind-up roll 41 is fixed between the fixed pressing plate 48 and the movable pressing plate 49. A guide rail 46 is arranged on the upper surface of the supporting seat 43 in parallel, and a sliding seat 413 corresponding to the guide rail 46 is arranged at the bottom of the movable pressing plate 49; the outer side of the movable pressure plate 49 is provided with a transverse second lead screw 47, and the other end of the second lead screw 47 is provided with a second motor 411. The second motor 411 drives the second lead screw 47 to rotate, and moves the movable platen 49 toward and away from the fixed platen 48 along the first guide rail 46.
Before the winding mechanism 4 works, two pressing plates are respectively arranged on the inner sides of the mandrels of the fixed pressing plate 48 and the movable pressing plate 49, and the second motor 411 is adjusted to enable the movable pressing plate 49 to move in the direction away from the fixed pressing plate 48; one end of the winding roller 41 is installed on the inner side of the fixed pressing plate 48, the second motor 411 is adjusted to enable the movable pressing plate 49 to move towards the fixed pressing plate 48, and the other end of the winding roller 41 extends into a mandrel of the movable pressing plate 49 until the winding roller 41 is fastened by the two pressing plates. The movable pressing plate 49 is arranged so that a worker can adjust the position of the movable pressing plate 49 on the supporting seat 43, and the fixed pressing plate 48 and the movable pressing plate 49 clamp the winding roller 41, so that the winding roller 41 can be conveniently mounted and dismounted.
The working process of the embodiment is as follows, the aluminum plate strip is guided to a position between the driving compression roller 13 and the driven compression roller 14 through the first guide roller 15, the driving compression roller 13 and the driven compression roller 14 are matched to tension the aluminum plate strip, the aluminum plate strip is guided to the film coating mechanism 2 through the second guide roller 23 after being cooled by the cooling roller 11, and the film coating mechanism 2 coats the functional film on the surface of the aluminum plate strip; finally, the aluminum plate strip is guided to the winding mechanism 4 by the third guide roller 32, the distance sensor 31 can sense the position of the edge of the aluminum plate strip passing through the third guide roller 32, when the distance sensor 31 detects that the aluminum plate strip deviates, the control center sends a signal to the first motor 410, the first motor 410 is started, the supporting seat 43 generates displacement relative to the base 42, and the position of the aluminum roll on the winding roller 41 is adjusted in time.
Although embodiments of the present invention have been shown and described, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention, and that variations, modifications, substitutions and alterations can be made to the above embodiments by those of ordinary skill in the art without departing from the scope of the present invention.
Claims (8)
1. The aluminum plate belt tectorial membrane coiling mechanism which characterized in that: the device comprises a guide mechanism, a film covering mechanism, an edge detection mechanism and a winding mechanism which are arranged in sequence according to the extension direction of an aluminum plate strip;
the guide mechanism comprises a driving compression roller and a driven compression roller which are used for being matched with and compressing the aluminum plate strip, and one end of the driving compression roller is connected with a driving device;
the edge detection mechanism comprises a third guide roller and a distance sensor, and the distance sensor is electrically connected to the control center and used for feeding back the edge position of the aluminum plate strip on the third guide roller;
the winding mechanism comprises a winding roller for winding the aluminum plate strip and an adjusting mechanism for adjusting the horizontal position of the winding roller according to information fed back by the distance sensor;
the film laminating mechanism comprises a second support, a film laminating roller and a film roll; bearing seats are arranged at two ends of the laminating roller, grooves in the vertical direction are arranged at two sides of the bearing seats on the second support, and the laminating roller is fixed on the second support through the bearing seats; the laminating roller is provided with down-pressure cylinder in the top, the upper end of bearing frame is connected in down-pressure cylinder's piston shaft, the bearing frame under down-pressure cylinder's drive with the recess cooperatees and makes the bearing frame can follow the displacement that the second support was vertical direction.
2. The aluminum strip film-coated rolling device of claim 1, wherein: and a second guide roller is arranged between the film coating roller and the guide mechanism.
3. The aluminum strip film-covering winding device of claim 2, wherein: the guide mechanism further comprises a first support, a first guide roller and a cooling roller, and the driving compression roller, the driven compression roller, the first guide roller and the cooling roller are arranged on the first support; the first guide roller is arranged on one side of the driving press roller, which is far away from the film laminating mechanism, and a cooling roller is arranged below the driving press roller; the driven compression roller is arranged above the driving compression roller.
4. The aluminum strip film-coated rolling device of claim 3, wherein: the cooling rollers are arranged in two groups, and the two groups of cooling rollers are arranged at the bottom of the driving compression roller side by side.
5. The aluminum strip film-covering winding device of claim 2, wherein: the adjusting mechanism comprises a base, a supporting seat, and a fixed pressing plate and a movable pressing plate which are arranged on the supporting seat, the fixed pressing plate is fixedly arranged above the supporting seat, and the wind-up roll is arranged between the fixed pressing plate and the movable pressing plate;
the upper surface parallel of base is provided with the spout of twice horizontal extension, and the bottom of supporting seat is provided with the slider that corresponds the spout, and the bottom of supporting seat is provided with horizontal first lead screw, and the one end of first lead screw is connected with first motor.
6. The aluminum strip film-coated rolling device of claim 5, wherein: the edge detection mechanism further comprises a third bracket and a connecting rod;
the third guide roller and the connecting rod are fixed on the third support in parallel, one end of the connecting rod is provided with a sliding sleeve, and the sliding sleeve is connected with the connecting rod in a sliding manner; the distance sensor is arranged at the bottom of the sliding sleeve, and a fastening bolt is arranged above the sliding sleeve.
7. The aluminum strip film-coated rolling device of claim 6, wherein: the third support extends laterally from the base.
8. The aluminum strip film-coated rolling device of claim 6, wherein: the upper surface of the supporting seat is provided with a guide rail in parallel, and the bottom of the movable pressing plate is provided with a sliding seat corresponding to the guide rail; and a transverse second lead screw is arranged on the outer side of the movable pressing plate, and a second motor is arranged at the other end of the second lead screw.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023017769.4U CN214059350U (en) | 2020-12-15 | 2020-12-15 | Aluminum plate belt film-covering winding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023017769.4U CN214059350U (en) | 2020-12-15 | 2020-12-15 | Aluminum plate belt film-covering winding device |
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| Publication Number | Publication Date |
|---|---|
| CN214059350U true CN214059350U (en) | 2021-08-27 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202023017769.4U Active CN214059350U (en) | 2020-12-15 | 2020-12-15 | Aluminum plate belt film-covering winding device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114353674A (en) * | 2021-11-25 | 2022-04-15 | 安徽飞达电气科技有限公司 | Thickness measuring device capable of preventing capacitor film from being damaged by tension |
-
2020
- 2020-12-15 CN CN202023017769.4U patent/CN214059350U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114353674A (en) * | 2021-11-25 | 2022-04-15 | 安徽飞达电气科技有限公司 | Thickness measuring device capable of preventing capacitor film from being damaged by tension |
| CN114353674B (en) * | 2021-11-25 | 2023-08-29 | 安徽飞达电气科技有限公司 | Thickness measuring device capable of preventing tension damage of capacitor film |
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