CN214052156U - Adjustable wire rod spray gun - Google Patents
Adjustable wire rod spray gun Download PDFInfo
- Publication number
- CN214052156U CN214052156U CN202022509437.1U CN202022509437U CN214052156U CN 214052156 U CN214052156 U CN 214052156U CN 202022509437 U CN202022509437 U CN 202022509437U CN 214052156 U CN214052156 U CN 214052156U
- Authority
- CN
- China
- Prior art keywords
- channel
- acetylene
- hole
- oxygen
- gas inlet
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 239000007921 spray Substances 0.000 title claims abstract description 15
- HSFWRNGVRCDJHI-UHFFFAOYSA-N alpha-acetylene Natural products C#C HSFWRNGVRCDJHI-UHFFFAOYSA-N 0.000 claims abstract description 61
- 125000002534 ethynyl group Chemical group [H]C#C* 0.000 claims abstract description 61
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims abstract description 53
- 239000001301 oxygen Substances 0.000 claims abstract description 53
- 229910052760 oxygen Inorganic materials 0.000 claims abstract description 53
- 239000007789 gas Substances 0.000 claims description 20
- 230000001105 regulatory effect Effects 0.000 claims description 8
- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 claims 3
- 229910001882 dioxygen Inorganic materials 0.000 claims 3
- 238000005507 spraying Methods 0.000 abstract description 15
- 239000011248 coating agent Substances 0.000 description 4
- 238000000576 coating method Methods 0.000 description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 3
- 229910052799 carbon Inorganic materials 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000001257 hydrogen Substances 0.000 description 3
- 229910052739 hydrogen Inorganic materials 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 238000003466 welding Methods 0.000 description 3
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 2
- 238000005034 decoration Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000007935 neutral effect Effects 0.000 description 2
- 230000001590 oxidative effect Effects 0.000 description 2
- 239000011148 porous material Substances 0.000 description 2
- 239000011882 ultra-fine particle Substances 0.000 description 2
- SDMLPLSHKDLKLC-UHFFFAOYSA-N 1-ethynoxybutane Chemical group CCCCOC#C SDMLPLSHKDLKLC-UHFFFAOYSA-N 0.000 description 1
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 1
- 239000010953 base metal Substances 0.000 description 1
- UBAZGMLMVVQSCD-UHFFFAOYSA-N carbon dioxide;molecular oxygen Chemical compound O=O.O=C=O UBAZGMLMVVQSCD-UHFFFAOYSA-N 0.000 description 1
- 229910002091 carbon monoxide Inorganic materials 0.000 description 1
- 238000003763 carbonization Methods 0.000 description 1
- 238000010000 carbonizing Methods 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- QFXZANXYUCUTQH-UHFFFAOYSA-N ethynol Chemical group OC#C QFXZANXYUCUTQH-UHFFFAOYSA-N 0.000 description 1
- 150000002431 hydrogen Chemical class 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 239000012466 permeate Substances 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 238000007751 thermal spraying Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
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- Nozzles (AREA)
Abstract
The utility model relates to a hot spraying especially relates to an adjustable wire rod spray gun. The utility model provides an adjustable wire rod spray gun, includes front cover and back cover, and the front cover is equipped with the bell mouth, and the bell mouth is equipped with the compressed air hole, and the outside of back cover is equipped with bell mouth complex conical surface, and during the bell mouth inserted the bell mouth, the back cover was equipped with wire rod through-hole and air feed channel. The utility model has the advantages that: the spraying wire rod enters the spray gun from the wire rod through hole, oxygen enters the mixing channel from the oxygen inlet and the oxygen channel of the adjusting cavity, acetylene enters the mixing channel from the acetylene inlet and the acetylene channel of the adjusting cavity, and the oxygen and the acetylene are mixed in the mixing channel and discharged from the exhaust channel.
Description
Technical Field
The utility model relates to a hot spraying especially relates to an adjustable wire rod spray gun.
Background
Thermal spraying is to heat and melt a coating material, atomize the coating material into ultrafine particles by a high-speed gas flow, and spray the ultrafine particles onto the surface of a workpiece at a high speed to form a coating. Different coating materials are selected according to requirements, and one or more performances of wear resistance, corrosion resistance, oxidation resistance, heat resistance and the like can be obtained.
The prior art generally uses oxy-acetylene as a heat source, but oxy-acetylene flames can be classified into three types according to the ratio relationship between oxygen and acetylene gas: neutral flame, oxidizing flame, and carbonizing flame.
The neutral flame is flame generated by burning the mixture of oxygen and acetylene in equal amount or with the oxygen content slightly larger than the acetylene content. The inner flame zone of the flame is substantially free of free oxygen and free carbon, and the carbon monoxide and hydrogen produced by combustion react with the molten base metal to reduce the oxides.
And the oxidizing flame is flame generated by mixing and combusting the mixture with oxygen content larger than acetylene content. Free oxygen, carbon dioxide and water vapor exist in the inner flame and the outer flame of the flame, and pores and oxide slag inclusion are easily generated in a welding line.
The carbonization flame is flame generated by mixing and burning the mixture with oxygen content less than acetylene content. Because the oxygen content is low, the acetylene is not enough to be completely combusted, the excessive acetylene is decomposed into carbon and hydrogen, and the free carbon can permeate into the molten pool to carburize a welding line; hydrogen enters a molten pool, and pores and cracks are easily generated on a welding line.
The existing equipment cannot directly adjust the mixing ratio of oxygen and acetylene on a spray gun, and is inconvenient to operate.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the technical problem that overcome exist among the prior art not enough, provide an adjustable wire rod spray gun.
The utility model discloses a realize through following technical scheme:
an adjustable wire spray gun comprises a front sleeve and a rear sleeve, wherein the front sleeve is provided with a taper hole, the taper hole is provided with a compressed air hole, the outer part of the rear sleeve is provided with a taper surface matched with the taper hole, the taper surface is inserted into the taper hole, the rear sleeve is provided with a wire through hole and an air supply channel, the wire through hole is communicated with the taper hole, the air supply channel comprises an oxygen air inlet, an acetylene air inlet, an adjusting cavity and an exhaust channel, the adjusting cavity is provided with an air inlet surface and an air outlet surface, the air inlet surface is communicated with the oxygen air inlet and the acetylene air inlet, the air outlet surface is communicated with one end of the exhaust channel, the other end of the exhaust channel is communicated with the taper hole, a slide way is arranged in the adjusting cavity, the sliding direction of the slide way is parallel to the air inlet surface, a slide block is arranged in the slide way, one surface of the, the acetylene channel is communicated with the acetylene gas inlet and the mixing channel, and the mixing channel is communicated with the exhaust channel.
According to the technical scheme, preferably, the sliding block is connected with the connecting rod, the rear sleeve is provided with a connecting rod through hole, the connecting rod penetrates through the connecting rod through hole, the connecting rod is provided with the guide block, the rear sleeve is rotatably connected with the adjusting ring, the adjusting ring is provided with the guide groove, and an included angle is formed between the extending direction of the guide groove and the radius direction of the adjusting ring.
According to the technical scheme, preferably, a spring is arranged between the sliding block and the sliding way.
According to the technical scheme, preferably, the acetylene gas inlet is connected with an acetylene connector.
The utility model has the advantages that: the spraying wire rod enters the spray gun from the wire rod through hole, oxygen enters the mixing channel from the oxygen inlet and the oxygen channel of the adjusting cavity, acetylene enters the mixing channel from the acetylene inlet and the acetylene channel of the adjusting cavity, and the oxygen and the acetylene are mixed in the mixing channel and discharged from the exhaust channel. The user ignites the oxygen and the acetylene at the opening of the tapered hole of the front sleeve to become a spraying heat source. Meanwhile, the compressed air hole is communicated with an air source, and compressed air is discharged from the opening of the conical hole to push out the molten wire to finish spraying. The slide block can slide in the slide way, the size of the oxygen channel and the acetylene channel can be changed when the slide block slides, and the mixing ratio of oxygen and acetylene in the mixing channel can be changed under the condition that the air pressure of the oxygen and the acetylene is not changed, so that different types of flames and different spraying effects can be obtained.
Drawings
Fig. 1 shows a schematic front view structure diagram of an embodiment of the present invention.
Fig. 2 shows a schematic structural diagram of a gas supply channel according to an embodiment of the present invention.
Fig. 3 shows a schematic view of the adjusting ring structure of an embodiment of the invention.
In the figure: 1. the air compressor comprises a front sleeve, a rear sleeve, a conical hole, a compressed air hole, a wire rod through hole, an oxygen inlet, an acetylene inlet, a regulating cavity, an exhaust channel, a slideway, a slide block, an oxygen channel, an acetylene channel, a mixing channel, a connecting rod, a guide block, a regulating ring and a guide groove, wherein the conical hole is 3, the compressed air hole is 4, the wire rod through hole is 5, the oxygen inlet is 6, the acetylene inlet is 7, the regulating cavity is 8, the exhaust channel is 9, the slide channel is 12, the slide block is 13, the slide block is 14, the oxygen channel is 15, the acetylene channel is 16, the mixing channel is 17, the connecting rod is 18, the guide block is 19, the regulating ring and the guide groove is 20.
Detailed Description
In order to make those skilled in the art better understand the technical solution of the present invention, the present invention will be further described in detail with reference to the accompanying drawings and preferred embodiments.
As shown in the figure, the utility model relates to an adjustable wire rod spray gun, including front cover 1 and back cover 2, the front cover is equipped with taper hole 3, the taper hole is equipped with compressed air hole 4, the outside of back cover is equipped with the conical surface that cooperates with the taper hole, the conical surface inserts in the taper hole, the back cover is equipped with wire rod through-hole 5 and air feed channel, the wire rod through-hole communicates the taper hole, the air feed channel includes oxygen air inlet 6, acetylene air inlet 7, adjust chamber 8 and exhaust passage 9, adjust the chamber has air inlet surface and gas outlet surface, the air inlet surface communicates oxygen air inlet and acetylene air inlet, the gas outlet surface communicates one end of exhaust passage, the other end of exhaust passage communicates the taper hole, adjust the chamber in and be equipped with slide 12, the slip direction of slide is parallel with the air inlet surface, be equipped with slider 13 in the slide, the one side of slider butts with the air inlet surface, the slider will adjust the chamber and separate into oxygen passageway 14, acetylene passageway 15 and mixed passageway 16, the oxygen channel is communicated with the oxygen inlet and the mixing channel, the acetylene channel is communicated with the acetylene inlet and the mixing channel, and the mixing channel is communicated with the exhaust channel.
The working principle of the embodiment is as follows: the spraying wire rod enters the spray gun from the wire rod through hole, oxygen enters the mixing channel from the oxygen inlet and the oxygen channel of the adjusting cavity, acetylene enters the mixing channel from the acetylene inlet and the acetylene channel of the adjusting cavity, and the oxygen and the acetylene are mixed in the mixing channel and discharged from the exhaust channel. The user ignites the oxygen and the acetylene at the opening of the tapered hole of the front sleeve to become a spraying heat source. Meanwhile, the compressed air hole is communicated with an air source, and compressed air is discharged from the opening of the conical hole to push out the molten wire to finish spraying.
The slide block can slide in the slide way, the size of the oxygen channel and the acetylene channel can be changed when the slide block slides, and the mixing ratio of oxygen and acetylene in the mixing channel can be changed under the condition that the air pressure of the oxygen and the acetylene is not changed, so that different types of flames and different spraying effects can be obtained.
According to the above embodiment, preferably, the slider is connected to the connecting rod 17, the rear sleeve is provided with a connecting rod through hole, the connecting rod passes through the connecting rod through hole, the connecting rod is provided with the guide block 18, the rear sleeve is rotatably connected to the adjusting ring 19, the adjusting ring is provided with the guide groove 20, and an included angle is formed between the extending direction of the guide groove and the radius direction of the adjusting ring. The user can rotate the adjustable ring, and the guiding hole reciprocates along the guide way when the adjustable ring rotates to the position of adjusting the slider.
According to the above embodiment, preferably, a spring is provided between the slider and the slide. The spring may assist the slider in moving.
According to the above embodiment, preferably, the oxygen inlet is connected to an oxygen connector. The oxygen joint can be connected with an oxygen source through a pipeline.
According to the above embodiment, preferably, the acetylene gas inlet is connected to an acetylene connection. The acetylene connector can be connected with an acetylene gas source through a pipeline.
The utility model has the advantages that: the spraying wire rod enters the spray gun from the wire rod through hole, oxygen enters the mixing channel from the oxygen inlet and the oxygen channel of the adjusting cavity, acetylene enters the mixing channel from the acetylene inlet and the acetylene channel of the adjusting cavity, and the oxygen and the acetylene are mixed in the mixing channel and discharged from the exhaust channel. The user ignites the oxygen and the acetylene at the opening of the tapered hole of the front sleeve to become a spraying heat source. Meanwhile, the compressed air hole is communicated with an air source, and compressed air is discharged from the opening of the conical hole to push out the molten wire to finish spraying.
The slide block can slide in the slide way, the size of the oxygen channel and the acetylene channel can be changed when the slide block slides, and the mixing ratio of oxygen and acetylene in the mixing channel can be changed under the condition that the air pressure of the oxygen and the acetylene is not changed, so that different types of flames and different spraying effects can be obtained.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, a plurality of modifications and decorations can be made without departing from the principle of the present invention, and these modifications and decorations should also be regarded as the protection scope of the present invention.
Claims (4)
1. An adjustable wire rod spray gun which characterized in that: the device comprises a front sleeve and a rear sleeve, wherein the front sleeve is provided with a tapered hole, the tapered hole is provided with a compressed air hole, the outer part of the rear sleeve is provided with a tapered surface matched with the tapered hole, the tapered surface is inserted into the tapered hole, the rear sleeve is provided with a wire rod through hole and a gas supply channel, the wire rod through hole is communicated with the tapered hole, the gas supply channel comprises an oxygen gas inlet, an acetylene gas inlet, a regulating cavity and an exhaust channel, the regulating cavity is provided with a gas inlet surface and a gas outlet surface, the gas inlet surface is communicated with the oxygen gas inlet and the acetylene gas inlet, the gas outlet surface is communicated with one end of the exhaust channel, the other end of the exhaust channel is communicated with the tapered hole, a slide way is arranged in the regulating cavity, the sliding direction of the slide way is parallel to the gas inlet surface, a slide block is arranged in the slide way, one surface of the slide block is abutted to the gas inlet surface, the slide block divides the regulating cavity into an oxygen channel, an acetylene channel and a mixing channel, the oxygen channel is communicated with the oxygen gas inlet and the mixing channel, and the acetylene channel, the mixing passage is communicated with the exhaust passage.
2. An adjustable wire lance as set forth in claim 1 wherein: the slider is connected with the connecting rod, the rear sleeve is provided with a connecting rod through hole, the connecting rod penetrates through the connecting rod through hole, the connecting rod is provided with a guide block, the rear sleeve is rotatably connected with the adjusting ring, the adjusting ring is provided with a guide groove, and an included angle is formed between the extending direction of the guide groove and the radius direction of the adjusting ring.
3. An adjustable wire lance as set forth in claim 1 wherein: a spring is arranged between the sliding block and the slideway.
4. An adjustable wire lance as set forth in claim 1 wherein: the acetylene gas inlet is connected with an acetylene connector.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202022509437.1U CN214052156U (en) | 2020-11-03 | 2020-11-03 | Adjustable wire rod spray gun |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202022509437.1U CN214052156U (en) | 2020-11-03 | 2020-11-03 | Adjustable wire rod spray gun |
Publications (1)
Publication Number | Publication Date |
---|---|
CN214052156U true CN214052156U (en) | 2021-08-27 |
Family
ID=77399446
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202022509437.1U Expired - Fee Related CN214052156U (en) | 2020-11-03 | 2020-11-03 | Adjustable wire rod spray gun |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN214052156U (en) |
-
2020
- 2020-11-03 CN CN202022509437.1U patent/CN214052156U/en not_active Expired - Fee Related
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
GR01 | Patent grant | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20210827 |