CN214051677U - Resin filling device for resin tower - Google Patents
Resin filling device for resin tower Download PDFInfo
- Publication number
- CN214051677U CN214051677U CN202022924689.0U CN202022924689U CN214051677U CN 214051677 U CN214051677 U CN 214051677U CN 202022924689 U CN202022924689 U CN 202022924689U CN 214051677 U CN214051677 U CN 214051677U
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- Prior art keywords
- resin
- tower body
- pipe
- resin tower
- containing box
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- 239000011347 resin Substances 0.000 title claims abstract description 237
- 229920005989 resin Polymers 0.000 title claims abstract description 237
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 67
- 239000002245 particle Substances 0.000 claims abstract description 28
- 230000007246 mechanism Effects 0.000 claims abstract description 12
- 238000007599 discharging Methods 0.000 claims description 11
- 238000011084 recovery Methods 0.000 claims description 11
- 238000007789 sealing Methods 0.000 claims 1
- 239000008187 granular material Substances 0.000 abstract description 9
- 238000000034 method Methods 0.000 abstract description 9
- 230000032258 transport Effects 0.000 abstract description 7
- 230000008569 process Effects 0.000 abstract description 6
- 230000009471 action Effects 0.000 abstract description 4
- 230000000694 effects Effects 0.000 abstract description 4
- 230000005484 gravity Effects 0.000 abstract description 3
- 239000008188 pellet Substances 0.000 description 5
- 239000000945 filler Substances 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 239000013589 supplement Substances 0.000 description 3
- 238000005429 filling process Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000011010 flushing procedure Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
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- Feeding, Discharge, Calcimining, Fusing, And Gas-Generation Devices (AREA)
Abstract
The utility model discloses a resin filling device for resin tower belongs to the resin granule and loads and uses equipment technical field. The device includes that the water tank, water pump, resin that set gradually and communicate along the direction of feed hold case and resin tower body, and the resin holds the inlet pipe and the inside intercommunication of tower body that the case passes through the tower body top, and the resin holds the discharge gate of case and highly is higher than the resin filling height in the resin tower body, and especially its discharge gate is in same height with the inlet pipe, and the discharge gate department that the resin held the case is equipped with the disturbance mechanism that is used for disturbing the resin granule. The device utilizes the water pump to extract the water in the water tank and carries water, transports the effect with resin particle and water jointly to the resin tower internal under siphon effect, resin action of gravity and water pressure, and in the whole process, only need the initial stage use the water pump just can accomplish the transport that the resin packed, and the more energy can be saved reduces the cost, and whole process resin packs can realize automatic handling under water pressure, uses manpower sparingly.
Description
Technical Field
The utility model relates to a with the device of resin pellet loading in the resin tower, especially relate to a resin loading device for resin tower belongs to resin pellet and loads and uses equipment technical field.
Background
The existing method for filling resin particles into a resin tower mainly comprises the steps of standing on a scaffold, manually detaching flange bolts of a filling opening one by using a special wrench, opening a cover plate, and then pouring new resin particles to be used into the resin tower from the filling opening in a bag-by-bag manner; the unloading mode is also that the flange bolts of the filling opening are manually disassembled one by using a special wrench, then the cover plate is opened, and then the waste resin in the resin tower is manually drawn out or washed out by water flow. The manual filling material unloading or running water flushing unloading mode not only causes a very hard operation staff, but also brings inefficient, brute force and backward fouling to enterprises. In order to solve the technical problems, technical personnel disclose a quick filling and discharging device for a resin tank, wherein the device mixes water and resin and then introduces the mixture into the resin tank, so that although labor can be saved, the mode uses a motor and a water pump to continuously work, relatively more electric energy is consumed, and the loss of the electric energy is large; in addition, although a technician fills the resin column with the resin pellets by using a mechanical filling device, the resin pellets are small and soft, and therefore, when the resin column is filled by using the mechanical filling device, the resin pellets are likely to be broken or missed.
SUMMERY OF THE UTILITY MODEL
In order to solve the technical problem that proposes among the above-mentioned background art, the utility model provides a resin filling device for resin tower, the device utilize siphon principle and pressurized water to transport the mode, can transport the resin in the resin tower under the condition that does not destroy the resin structure.
In order to achieve the above object, the utility model provides a following technical scheme:
a resin filling device for a resin tower comprises a resin tower body and a resin containing box for storing resin particles, wherein a feeding pipe communicated with the inside of the resin tower body is fixedly arranged at the outer side wall of the top end of the resin tower body; the water tank is used for storing water, the water tank and the resin containing box are sequentially arranged along the feeding direction and are mutually communicated, a water pump electrically connected with an external power supply is positioned between the water tank and the resin containing box, and the resin containing box is communicated with the feeding pipe; the height of the discharge port of the resin containing box is higher than the filling height of resin in the tower body of the resin tower, and a disturbing mechanism for disturbing resin particles is positioned at the discharge port of the resin containing box.
The further technical scheme is as follows:
the discharge gate that the case was held to the resin with the highly uniform of inlet pipe, just the height of inlet pipe is higher than resin filling height in the resin tower body.
The further technical scheme is as follows:
and a conveying pipeline which is hermetically communicated with the feeding pipe is arranged between the water tank and the resin tower body, and the conveying pipeline is hermetically communicated with a discharge hole of the resin containing box through a three-way pipe.
The further technical scheme is as follows:
the disturbing mechanism comprises a rotating shaft, an impeller and a stirrer, wherein the rotating shaft is rotatably connected in a longitudinal section where the three-way pipe is connected with the discharge port of the resin containing box, the bottom end of the rotating shaft extends to the pipe wall of a transverse section of the three-way pipe, and the top end of the rotating shaft extends to the inner side of the discharge port of the resin containing box.
The further technical scheme is as follows:
the impeller is fixedly arranged at the bottom end of the rotating shaft and is positioned on the radial surface of the transverse section of the three-way pipe, and the stirrer is fixedly arranged at the top end of the rotating shaft and is positioned at the discharge port of the resin containing box.
The further technical scheme is as follows:
a support frame is fixedly arranged on the inner side wall of the longitudinal section of the three-way pipe, and the rotating shaft is inserted and positioned on the support frame along the direction of the central axis of the longitudinal section of the three-way pipe and is rotationally connected with the support frame; and a flow passage for resin particles to pass through is arranged between the support frame and the three-way pipe.
The further technical scheme is as follows:
the bottom lateral wall department of resin tower body sets firmly one with the inside discharging pipe that communicates of this resin tower body, the sealed intercommunication of the end of this discharging pipe through resin recovery pipe and a resin recovery case, just fixed mounting has the ooff valve on the resin recovery pipe.
The further technical scheme is as follows:
the inside demountable installation of resin tower body has a resin to bear the dish, this resin bears the dish to one side slope of discharging pipe.
The further technical scheme is as follows:
and the water tank is provided with a pressure equalizing window which can enable the internal air pressure and the external air pressure of the water tank to be the same.
The further technical scheme is as follows:
and a drainage valve is fixedly arranged at the bottom of the resin tower body.
Compared with the prior art, the beneficial effects of the utility model are that:
1. the utility model discloses in, set up the inlet pipe through the top lateral wall at the resin tower body, the discharge gate that holds the case with the resin sets up the resin that is higher than the resin tower body and loads high department, it is in same high department with the inlet pipe to prefer to set up, utilize the water pump to extract the inside water of water tank and carry water, at the siphon effect, the action of gravity of resin granule and water pressure transport down hold the leading-in pipeline of resin granule of incasement portion with water and carry to the resin tower body jointly in, whole in-process, only need the initial stage to use the water pump, utilize the siphon principle to accomplish the transport to the resin filler, the energy can be saved more, and the cost is reduced, and whole process resin filler is automatic handling under the hydraulic action, do not need the manual operation, use manpower sparingly.
2. The utility model discloses in, the discharge gate department that holds the case at the resin is provided with the disturbance mechanism that is used for disturbing the resin granule, utilizes this disturbance mechanism to hold the stirring that case discharge gate department piled up the resin to the resin, can prevent that the unloading that the moist caking of resin granule leads to is not smooth and easy, can guarantee the even unloading of resin granule.
3. The utility model discloses in, bear the dish to the resin of discharging pipe lopsidedness at the inside demountable installation of resin tower body, can make the resin granule bear the dish along the resin and flow to the discharging pipe when unloading to flow by the discharging pipe, make the resin granule residual volume in the resin tower body few.
Drawings
The accompanying drawings are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention, and together with the description serve to explain the invention and not to limit the invention.
In the drawings:
fig. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of the internal structure of the resin container and the three-way pipe of the present invention;
FIG. 3 is a schematic top view of the stirrer according to the present invention;
fig. 4 is a schematic view of the internal structure of the middle resin tower body of the present invention.
In the figure:
1-a resin tower body; 11-feed pipe; 12-a discharge pipe; 13-a resin carrier tray; 14-a drain valve;
2-a water tank;
3-a resin containment tank; 31-a rotating shaft; 311-impeller; 312-a stirrer; 32-a support frame; 321-a flow channel; 33-resin particles;
4-a conveying pipeline;
5-a three-way pipe;
6, a water pump;
7-resin recovery tank; 71-a resin recovery pipe; 72-on-off valve.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
The embodiment discloses a resin filling device for a resin tower in detail, which mainly comprises a resin tower body 1, a water tank 2 for storing water and a resin containing tank 3 for storing resin particles 33.
In the embodiment, a feeding pipe 11 communicated with the inside of the resin tower body is fixedly arranged at the outer side wall of the top end of the resin tower body 1, a water tank 2 and a resin containing box 3 are sequentially arranged along the feeding direction and are communicated with each other, a water pump 6 electrically connected with an external power supply is positioned between the water tank and the resin containing box, and the resin containing box is communicated with the feeding pipe; wherein the height of the discharge port of the resin containing box 3 is higher than the filling height of the resin in the resin tower body 1. Preferably, the outlet of the resin container 2 corresponds to the height of the inlet pipe 11, and the inlet pipe 11 is higher than the resin filling level in the resin tower 1. In addition, the water tank 2 is provided with a pressure equalizing window which can enable the internal air pressure and the external air pressure of the water tank to be the same. The resin accommodating box 3 can be placed on the ground when flat, and when material supplement is needed, material supplement can be completed on the ground firstly, and then the resin tower is lifted to a state that the discharge port and the feed pipe 11 are at the same height by using a lifting mechanism when the resin tower needs to be filled; the resin containing box 3 can also be directly placed on a steel frame, a discharge port of the resin containing box 3 is positioned at a high position, and resin to be replaced is supplemented to the resin containing box by utilizing a lifting mechanism and then the resin tower is filled.
In this embodiment, a disturbing mechanism for disturbing the resin particles is positioned at the discharge port of the resin container 3. A conveying pipeline 4 which is hermetically communicated with the feeding pipe 11 is arranged between the water tank 2 and the resin tower body 1, and the conveying pipeline 4 is hermetically communicated with a discharge port of the resin containing box 3 through a three-way pipe 5. The disturbing mechanism comprises a rotating shaft 31, an impeller 311 and a stirrer 312, wherein the rotating shaft 31 is rotatably connected in a longitudinal section of the three-way pipe 5 connected with the discharge hole of the resin containing box 3, the bottom end of the rotating shaft extends to the pipe wall of a transverse section of the three-way pipe, and the top end of the rotating shaft extends to the inner side of the discharge hole of the resin containing box. The impeller 311 is fixedly arranged at the bottom end of the rotating shaft 31 and is positioned on the radial surface of the transverse section of the three-way pipe, and the stirrer 312 is fixedly arranged at the top end of the rotating shaft 31 and is positioned at the discharge port of the resin containing box 3. The specific structure that pivot 31 rotated and is connected wherein is: a support frame 32 is fixedly arranged on the inner side wall of the longitudinal section of the three-way pipe 5, the rotating shaft 31 is inserted and arranged on the support frame 32 along the direction of the central axis of the longitudinal section of the three-way pipe and is in rotating connection with the support frame, the support frame is used for rotatably connecting the rotating shaft, and meanwhile, the stability of the rotating shaft 31 in the rotating process can be ensured; and a flow passage 321 for passing the resin particles is provided between the support frame 32 and the three-way pipe 5. When the disturbing mechanism is used, water flow passes through the three-way pipe 5 and drives the impeller 311 to rotate, so that the stirrer 312 fixedly connected with the rotating shaft 31 is driven to rotate, the resin particles 33 at the bottom in the resin containing box 3 are driven to flow into the conveying pipeline 4, the unsmooth blanking caused by the damp caking of the resin particles 33 can be prevented, and the uniform blanking of the resin particles can be ensured.
In this embodiment, a discharging pipe 12 communicating with the inside of the resin tower body is fixedly disposed at the outer side wall of the bottom end of the resin tower body 1, the tail end of the discharging pipe 12 is hermetically communicated with a resin recovery tank 7 through a resin recovery pipe 71, and a switch valve 72 is fixedly mounted on the resin recovery pipe 71, and by setting the switch valve 72, the falling of the resin particles 33 can be controlled, and when the waste resin needs to be discharged, the switch valve 72 can be opened to discharge the resin particles 33 (see fig. 1). A resin bearing disc 13 is detachably arranged in the resin tower body 1, and the resin bearing disc 13 inclines towards one side of the discharge pipe 12; during the discharge process, the resin particles 33 can flow along the resin carrying tray 13 to the discharge pipe 12 and flow out of the discharge pipe 12, so that the residual amount of the resin particles 33 in the resin tower body 1 is small (see fig. 4). A drainage valve 14 is fixedly arranged at the bottom of the resin tower body 1 and used for draining the redundant moisture in the resin tower body 1.
The utility model discloses a theory of operation and use flow: when the water tank is used, the water tank 2 and the resin containing box 3 are both in a state of completing material supplement, then the water pump 6 is turned on, the water pump 6 is utilized to pump water in the water tank 2 and convey the water forwards along the conveying pipeline 4, and the water flow passes through the three-way pipe 5; when water flows through the three-way pipe, a certain negative pressure is generated at the longitudinal section of the three-way pipe, and under the action of the pressure and the gravity of resin particles, the resin particles 33 in the resin containing box 3 flow downwards into the three-way pipe and enter the conveying pipeline 4 through the three-way pipe to be conveyed into the resin tower body 1 together. Treat the velocity of flow after stable, can shut down water pump 6, because the resin of the discharge gate of resin container box 3 highly is higher than the resin filling height in the resin tower body 1, it is at same height with inlet pipe 11 preferentially, then can hold the case at the resin, the pipeline between resin container box and the resin tower body, and form a type of falling U pipeline between the resin tower body, utilize the resin to hold the difference in height of the interior resin filling height of case discharge gate and resin tower body, atmospheric pressure can continue to impress the water in the water tank 2 in the resin tower body 1. When the water discharge valve 14 is not opened in the filling process, the filling is stopped until the liquid level in the resin tower body 1 is close to the height of the feed pipe 11, the water discharge valve 14 is opened after the filling is finished, redundant water is discharged, and the resin particles 33 are kept in the resin tower body 1; when the discharge valve 14 is opened during the filling process, the resin particles in the resin containing tank are contained in an amount corresponding to the total amount of the pre-filled resin particles, and the filling of all the resin particles is completed and then stopped. Like this at whole in-process, only need initial stage to use water pump 6, utilize siphon principle and pressure water motion's mode, can accomplish the transport to resin particle filler, the energy can be saved more, reduce the cost, and whole process resin particle filler automatic handling under the water pressure effect does not need manual operation, also uses manpower sparingly.
In the description of the present invention, it should be noted that the terms "vertical", "upper", "lower", "horizontal", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed in a specific orientation, and be operated, and thus should not be construed as limiting the present invention.
In the description of the present invention, it should also be noted that, unless otherwise explicitly specified or limited, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described in the foregoing embodiments, or equivalents may be substituted for elements thereof. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. A resin filling device for a resin tower, comprising a resin tower body (1) and a resin containing box (3) for storing resin particles (33), characterized in that: a feeding pipe (11) communicated with the inside of the resin tower body is fixedly arranged at the outer side wall of the top end of the resin tower body; a water tank (2) for storing water is arranged, the water tank (2) and the resin containing box (3) are sequentially arranged along the feeding direction and are communicated with each other, a water pump (6) electrically connected with an external power supply is positioned between the water tank and the resin containing box, and the resin containing box is communicated with the feeding pipe; the height of the discharge port of the resin containing box (3) is higher than the filling height of resin in the resin tower body (1), and a disturbing mechanism for disturbing resin particles is positioned at the discharge port of the resin containing box (3).
2. The resin tower resin filling apparatus according to claim 1, wherein: the discharge gate of resin container (3) with the highly uniform of inlet pipe (11), just the height of inlet pipe (11) is higher than resin filling height in the resin tower body (1).
3. The resin tower resin filling apparatus according to claim 1, wherein: and a conveying pipeline (4) which is hermetically communicated with the feeding pipe (11) is arranged between the water tank (2) and the resin tower body (1), and the conveying pipeline (4) is hermetically communicated with a discharge hole of the resin containing box (3) through a three-way pipe (5).
4. The resin tower resin filling apparatus according to claim 3, wherein: the disturbing mechanism comprises a rotating shaft (31), an impeller (311) and a stirrer (312), wherein the rotating shaft (31) is rotatably connected in a longitudinal section of the three-way pipe (5) connected with the discharge hole of the resin containing box (3), the bottom end of the rotating shaft extends to the pipe wall of a transverse section of the three-way pipe, and the top end of the rotating shaft extends to the inner side of the discharge hole of the resin containing box.
5. The resin tower resin filling apparatus according to claim 4, wherein: the impeller (311) is fixedly arranged at the bottom end of the rotating shaft (31) and is positioned on the radial surface of the transverse section of the three-way pipe, and the stirrer (312) is fixedly arranged at the top end of the rotating shaft (31) and is positioned at the discharge port of the resin containing box (3).
6. The resin tower resin filling apparatus according to claim 4, wherein: a support frame (32) is fixedly arranged on the inner side wall of the longitudinal section of the three-way pipe (5), and the rotating shaft (31) is inserted and arranged on the support frame (32) along the direction of the central axis of the longitudinal section of the three-way pipe and is in rotating connection with the support frame; and a flow passage (321) for resin particles to pass through is arranged between the support frame (32) and the three-way pipe (5).
7. The resin tower resin filling apparatus according to claim 1, wherein: the resin tower body is characterized in that a discharging pipe (12) communicated with the inside of the resin tower body is fixedly arranged on the outer side wall of the bottom end of the resin tower body, the tail end of the discharging pipe (12) is communicated with a resin recovery box (7) in a sealing mode through a resin recovery pipe (71), and a switch valve (72) is fixedly arranged on the resin recovery pipe (71).
8. The resin tower resin filling apparatus according to claim 7, wherein: a resin bearing disc (13) is detachably mounted in the resin tower body (1), and the resin bearing disc (13) inclines towards one side of the discharge pipe (12).
9. The resin tower resin filling apparatus according to claim 1, wherein: and the water tank (2) is provided with a pressure equalizing window which can enable the internal air pressure and the external air pressure of the water tank to be the same.
10. The resin tower resin filling apparatus according to claim 1, wherein: and a drainage valve (14) is fixedly arranged at the bottom of the resin tower body (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022924689.0U CN214051677U (en) | 2020-12-09 | 2020-12-09 | Resin filling device for resin tower |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022924689.0U CN214051677U (en) | 2020-12-09 | 2020-12-09 | Resin filling device for resin tower |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214051677U true CN214051677U (en) | 2021-08-27 |
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ID=77406680
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202022924689.0U Active CN214051677U (en) | 2020-12-09 | 2020-12-09 | Resin filling device for resin tower |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN214051677U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113979511A (en) * | 2021-11-02 | 2022-01-28 | 国网湖南省电力有限公司 | Converter station water system resin replacing device based on negative pressure jet flow and application method thereof |
| CN114986746A (en) * | 2022-06-06 | 2022-09-02 | 彤程电子材料(镇江)有限公司 | Recycling system for resin synthesis |
-
2020
- 2020-12-09 CN CN202022924689.0U patent/CN214051677U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113979511A (en) * | 2021-11-02 | 2022-01-28 | 国网湖南省电力有限公司 | Converter station water system resin replacing device based on negative pressure jet flow and application method thereof |
| CN114986746A (en) * | 2022-06-06 | 2022-09-02 | 彤程电子材料(镇江)有限公司 | Recycling system for resin synthesis |
| CN114986746B (en) * | 2022-06-06 | 2024-05-07 | 彤程电子材料(镇江)有限公司 | Resin is synthesized with retrieving recycle system |
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Address after: 215300 No.66 Wenpu Middle Road, Qiandeng Town, Kunshan City, Suzhou City, Jiangsu Province Patentee after: Lianshi New Materials (Suzhou) Co.,Ltd. Address before: 215300 No.66 Wenpu Middle Road, Qiandeng Town, Kunshan City, Suzhou City, Jiangsu Province Patentee before: Lianshi (Kunshan) chemical materials Co.,Ltd. |