CN214032705U - Pickling device is used in processing of black iron wire - Google Patents
Pickling device is used in processing of black iron wire Download PDFInfo
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- CN214032705U CN214032705U CN202022857779.2U CN202022857779U CN214032705U CN 214032705 U CN214032705 U CN 214032705U CN 202022857779 U CN202022857779 U CN 202022857779U CN 214032705 U CN214032705 U CN 214032705U
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Abstract
The utility model provides a pickling device for processing black iron wires, which belongs to the technical field of pickling equipment and comprises a pickling mechanism and a cleaning mechanism, wherein pickling solution is arranged in a pickling tank, a first brush roller is rotatably arranged in the pickling tank, a second brush roller is rotatably arranged in the pickling tank, a scraper blade is inserted in a mounting groove, the cleaning tank is fixedly arranged on a second mounting frame, cleaning water is arranged in the cleaning tank, two ends of a sponge cylinder respectively penetrate through two side walls of the cleaning tank, one side of the second mounting frame, which is far away from the pickling tank, is provided with a discharge hole, the pickling device for processing black iron wires timely scrapes off iron wires through the scraper blade to generate acid scales on the surface in the pickling process, the sponge cylinder is used during rinsing to prevent particles in water from attaching to the iron wires, thereby ensuring the cleanliness after iron wire pickling and rinsing, the adverse effect on iron wire galvanization in the later period is avoided.
Description
Technical Field
The utility model relates to a pickling installation technical field particularly, relates to a pickling device is used in processing of black iron wire.
Background
Pickling is a method of removing scale and rust on the surface of steel using an acid solution. Before galvanization of the iron wire, impurities such as oxide scales or iron rust generated on the surface of the annealed iron wire are removed through acid pickling, so that the surface of the produced galvanized iron wire is flat and bright. The existing pickling equipment only has the pickling function, and cannot further clean the surface of the pickled iron wire to influence the quality of the produced galvanized iron wire, so that the pickling device for processing the black iron wire needs to be invented to timely scrape acid scale generated on the surface of the iron wire in the pickling process, prevent particles in water from attaching to the iron wire during rinsing, ensure the cleanliness of the iron wire after pickling and rinsing, reduce the influence on later-stage galvanizing of the iron wire and improve the product quality.
SUMMERY OF THE UTILITY MODEL
In order to compensate the above deficiency, the utility model provides a pickling device is used in processing of black iron wire aims at improving the problem that current pickling installation can not carry out further surface cleaning to the iron wire after the pickling, influences the quality of the galvanized iron wire of production.
The utility model discloses a realize like this:
a pickling device for processing black iron wires comprises a pickling mechanism and a cleaning mechanism.
Pickling mechanism includes descaling bath, first mounting bracket, first motor, second motor, first brush roll and second brush roll, be provided with the pickle in the descaling bath, first mounting bracket fixed mounting in the descaling bath lateral wall, first motor fixed mounting in first mounting bracket, first brush roll rotate install in the descaling bath, the pivot of first brush roll rotate run through in the descaling bath lateral wall and with the output shaft key-type connection of first motor, second motor fixed mounting in first mounting bracket, the second brush roll rotate install in the descaling bath, the pivot of second brush roll rotate run through in the descaling bath lateral wall and with the output shaft key-type connection of second motor.
The wiper mechanism includes second mounting bracket, scraper blade, clean water groove and a sponge section of thick bamboo, second mounting bracket fixed mounting in the descaling bath lateral wall, the second mounting bracket is provided with wash port and mounting groove, the scraper blade peg graft in the mounting groove, the scraper blade lateral wall with mounting groove sliding connection, clean water groove fixed mounting in the second mounting bracket, be provided with the cleaning water in the clean water groove, the both ends of a sponge section of thick bamboo run through respectively in clean water groove both sides wall, the second mounting bracket is kept away from one side of descaling bath is provided with the discharge opening.
In an embodiment of the present invention, the inner wall of the pickling tank is provided with a first sealing ring, and the first sealing ring is disposed at a position where the rotating shaft of the first brush roll is connected with the output shaft of the first motor.
In an embodiment of the present invention, the pickling tank is provided with a plurality of guide rollers, and the plurality of guide rollers are fixedly mounted on the top of the side wall of the pickling tank.
In an embodiment of the present invention, the first brush roll is vertically aligned with the second brush roll at a mounting position, and a mounting gap between the first brush roll and the second brush roll is consistent with a diameter of the black iron wire.
The utility model discloses an in one embodiment, wiper mechanism still includes the air heater, air heater fixed mounting in second mounting bracket lateral wall.
The utility model discloses an in one embodiment, wiper mechanism still includes the water catch bowl, water catch bowl fixed mounting in second mounting bracket lateral wall.
The utility model discloses an in one embodiment, the scraper blade includes mounting panel, doctor-bar and handle, the mounting panel is provided with the mounting hole, the doctor-bar sets up in the mounting hole, handle fixed mounting in the mounting panel top.
In an embodiment of the present invention, the outer wall of the clean water tank is provided with a second sealing ring, the second sealing ring is disposed at the joint of the sponge cylinder and the clean water tank.
In an embodiment of the present invention, the clean water tank is provided with a water valve, the water valve runs through the clean water tank inner wall and the clean water tank is communicated with the inside.
The utility model discloses an in an embodiment, discharge opening department is provided with the rubber pad, rubber pad fixed mounting in the discharge opening both ends.
The utility model has the advantages that: the utility model discloses a pickling device is used in processing of black iron wire that obtains through above-mentioned design, when using, electricity starts first motor and second motor, drive first brush roll and second brush roll rotation, scrub black iron wire surface when the pickling, black iron wire passes through the scraper blade through first brush roll after the scrubbing of second brush roll, the scraper blade strikes off the lime scale and the remaining pickle on black iron wire surface, the lime scale and the pickle of scraping leave along the scraper blade, and then discharge by the wash port, because the wearing and tearing of scraper blade are great, can change the scraper blade according to the in-service behavior, directly take out the scraper blade from the mounting groove during the change, pass through the clear water groove lateral wall behind the scraper blade and get into the inside of sponge section of thick bamboo, the sponge section of thick bamboo absorbs clean water, isolated the granule in the aquatic when water floats, black iron wire is pulled out through the discharge opening after the water floats, this pickling device is used in processing of black iron wire produces the lime scale on the surface at the scraper blade through the pickling iron wire in time, meanwhile, the sponge cylinder is used for preventing particles in water from being attached to the iron wire during water rinsing, so that the cleanliness of the iron wire after acid washing and water rinsing is guaranteed, the influence on zinc plating of the iron wire in the later period is reduced, and the product quality is improved.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention, and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to the drawings without inventive efforts.
Fig. 1 is a schematic overall structure diagram provided in an embodiment of the present invention;
FIG. 2 is a schematic structural diagram of an acid washing mechanism according to an embodiment of the present invention;
FIG. 3 is a schematic structural diagram of a pickling mechanism according to an embodiment of the present invention;
fig. 4 is a schematic structural diagram of a cleaning mechanism according to an embodiment of the present invention;
fig. 5 is a schematic structural diagram of a scraper according to an embodiment of the present invention.
In the figure: 100-a pickling mechanism; 110-a pickling tank; 111-a guide roller; 112-a first sealing ring; 120-a first mounting frame; 130-a first motor; 140-a second motor; 150-a first brush roll; 160-a second brush roll; 200-a cleaning mechanism; 210-a second mount; 211-drainage holes; 212-a mounting groove; 220-a scraper; 221-a mounting plate; 222-mounting holes; 223-wiper blade; 224-a handle; 230-clear water tank; 231-a water valve; 240-a sponge cylinder; 241-a second sealing ring; 250-discharge hole; 251-a rubber pad; 260-air heater; 270-water collecting tank.
Detailed Description
To make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the drawings of the embodiments of the present invention are combined to clearly and completely describe the technical solutions of the embodiments of the present invention, and obviously, the described embodiments are some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Thus, the following detailed description of the embodiments of the present invention, presented in the accompanying drawings, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and to simplify the description, but do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically limited otherwise.
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," and "fixed" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally formed; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.
In the present disclosure, unless expressly stated or limited otherwise, the first feature "on" or "under" the second feature may comprise direct contact between the first and second features, or may comprise contact between the first and second features not directly. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.
Examples
Referring to fig. 1, the present invention provides a technical solution: a pickling device for processing black iron wires comprises a pickling mechanism 100 and a cleaning mechanism 200.
Referring to fig. 2 and 3, the pickling mechanism 100 includes a pickling tank 110, a first mounting frame 120, a first motor 130, a second motor 140, a first brush roller 150, and a second brush roller 160, a pickling solution is disposed in the pickling tank 110, the first mounting frame 120 is fixedly mounted on a side wall of the pickling tank 110, the first motor 130 is fixedly mounted on the first mounting frame 120, the first brush roller 150 is rotatably mounted on the pickling tank 110, a rotating shaft of the first brush roller 150 is rotatably penetrated through a side wall of the pickling tank 110 and is in key connection with an output shaft of the first motor 130, the second motor 140 is fixedly mounted on the first mounting frame 120, the second brush roller 160 is rotatably mounted on the pickling tank 110, and a rotating shaft of the second brush roller 160 is rotatably penetrated through a side wall of the pickling tank 110 and is in key connection with an output shaft of the second motor 140.
In some embodiments, the first sealing ring 112 is disposed on the inner wall of the pickling tank 110, and the first sealing ring 112 is disposed at the connection between the rotating shaft of the first brush roller 150 and the output shaft of the first motor 130, so as to prevent the pickling solution from leaking and corroding the first motor 130 and the second motor 140.
In some specific embodiments, the pickling tank 110 is provided with a plurality of guide rollers 111, and the plurality of guide rollers 111 are fixedly installed at the top of the side wall of the pickling tank 110 to guide the trend of the black iron wires, and simultaneously, the multi-thread running of the machine can be ensured without mutually winding the black iron wires.
In some specific embodiments, the first brush roller 150 and the second brush roller 160 are vertically aligned, and the installation gap between the first brush roller 150 and the second brush roller 160 is consistent with the diameter of the black iron wires, so that the surfaces of the black iron wires can be better brushed, and the pickling is more efficient.
Referring to fig. 4, the cleaning mechanism 200 includes a second mounting frame 210, a scraper 220, a clean water tank 230 and a sponge cylinder 240, the second mounting frame 210 is fixedly mounted on the side wall of the pickling tank 110, the second mounting frame 210 is provided with a drain hole 211 and a mounting groove 212, the scraper 220 is inserted into the mounting groove 212, the side wall of the scraper 220 is slidably connected with the mounting groove 212, the clean water tank 230 is fixedly mounted on the second mounting frame 210, cleaning water is provided in the clean water tank 230, two ends of the sponge cylinder 240 respectively penetrate through two side walls of the clean water tank 230, and a discharge hole 250 is provided on one side of the second mounting frame 210 away from the pickling tank 110.
In some specific embodiments, the cleaning mechanism 200 further includes a hot air blower 260, and the hot air blower 260 is fixedly installed on the sidewall of the second mounting rack 210, and can air-dry the cleaned black iron wire, so that the surface moisture can be quickly evaporated, and the next production process can be performed faster.
In some embodiments, the cleaning mechanism 200 further includes a water collecting tank 270, and the water collecting tank 270 is fixedly installed on the sidewall of the second mounting frame 210 and collects acid scale and acid washing solution discharged from the water discharging hole 211 to prevent the production environment from being polluted by the turbulent flow.
In some specific embodiments, the scraper 220 includes a mounting plate 221, a scraper 223 and a handle 224, the mounting plate 221 is provided with a mounting hole 222, the scraper 223 is disposed in the mounting hole 222, the handle 224 is fixedly mounted on the top of the mounting plate 221, the scraper 220 can be replaced independently, the efficient operation of the device is ensured all the time, and meanwhile, the installation and the taking out of the scraper 220 are more convenient and faster.
In some specific embodiments, the outer wall of the clean water tank 230 is provided with a second sealing ring 241, and the second sealing ring 241 is provided at the connection between the sponge cylinder 240 and the clean water tank 230 to prevent the clean water in the sponge cylinder 240 from leaking out of the clean water tank 230.
In some embodiments, the clean water tank 230 is provided with a water valve 231, and the water valve 231 penetrates through the inner wall of the clean water tank 230 to communicate with the inside of the clean water tank 230, so that the cleaning water in the clean water tank 230 can be replaced conveniently, and the cleanliness and the cleaning capability of the cleaning water can be maintained.
In some specific embodiments, a rubber pad 251 is disposed at the discharge hole 250, and the rubber pads 251 are fixedly mounted at two ends of the discharge hole 250, so as to prevent abrasion caused when the black iron wire is pulled out from the discharge hole 250.
The working principle is as follows: when the cleaning device is used, the first motor 130 and the second motor 140 are electrically started to drive the first brush roll 150 and the second brush roll 160 to rotate, the surfaces of the black iron wires are scrubbed during acid cleaning, the black iron wires pass through the scraper 220 after being scrubbed by the second brush roll 160 through the first brush roll 150, the scraper 220 scrapes acid scale and residual acid cleaning liquid on the surfaces of the black iron wires, the scraped acid scale and acid cleaning liquid are left along the scraper 220 and then are discharged from the water discharge hole 211, the scraper 220 can be replaced according to the use condition due to large abrasion of the scraper 220, the scraper 220 is directly drawn out from the mounting groove 212 during replacement, the scraped acid scale and acid cleaning liquid pass through the side wall of the clean water groove 230 after passing through the scraper 220 and enter the sponge cylinder 240, the sponge cylinder 240 is full of clean water, particles in water are isolated while water is floated, and the black iron wires are drawn out through the discharge hole 250 after water is floated.
It should be noted that the specific model specifications of the first motor 130 and the second motor 140 need to be determined by type selection according to the actual specification of the device, and the specific type selection calculation method adopts the prior art, so detailed description is omitted.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. A pickling device for processing black iron wires is characterized by comprising
Pickling mechanism (100), pickling mechanism (100) includes descaling bath (110), first mounting bracket (120), first motor (130), second motor (140), first brush roll (150) and second brush roll (160), be provided with the pickle in descaling bath (110), first mounting bracket (120) fixed mounting in descaling bath (110) lateral wall, first motor (130) fixed mounting in first mounting bracket (120), first brush roll (150) rotate install in descaling bath (110), the pivot of first brush roll (150) rotate run through in descaling bath (110) lateral wall and with the output shaft key-type connection of first motor (130), second motor (140) fixed mounting in first mounting bracket (120), second brush roll (160) rotate install in descaling bath (110), the pivot of second brush roll (160) rotate run through in descaling bath (110) lateral wall and with second motor (140) The output shaft key connection;
wiper mechanism (200), wiper mechanism (200) include second mounting bracket (210), scraper blade (220), clear water groove (230) and a sponge section of thick bamboo (240), second mounting bracket (210) fixed mounting in descaling bath (110) lateral wall, second mounting bracket (210) are provided with wash port (211) and mounting groove (212), scraper blade (220) peg graft in mounting groove (212), scraper blade (220) lateral wall with mounting groove (212) sliding connection, clear water groove (230) fixed mounting in second mounting bracket (210), be provided with the cleaning water in clear water groove (230), the both ends of a sponge section of thick bamboo (240) run through respectively in clear water groove (230) both sides wall, second mounting bracket (210) are kept away from one side of descaling bath (110) is provided with discharge opening (250).
2. The pickling device for processing the black iron wires as claimed in claim 1, wherein a first sealing ring (112) is arranged on the inner wall of the pickling tank (110), and the first sealing ring (112) is arranged at the connection position of the rotating shaft of the first brush roller (150) and the output shaft of the first motor (130).
3. The pickling apparatus for processing black iron wires according to claim 1, wherein the pickling tank (110) is provided with a plurality of guide rollers (111), and the plurality of guide rollers (111) are fixedly attached to the top of the side wall of the pickling tank (110).
4. The pickling apparatus for processing black iron wires according to claim 1, wherein the first brush roller (150) is vertically aligned with the second brush roller (160), and a mounting gap between the first brush roller (150) and the second brush roller (160) is consistent with a diameter of the black iron wires.
5. The pickling device for processing the black iron wires as claimed in claim 1, wherein the cleaning mechanism (200) further comprises a hot air blower (260), and the hot air blower (260) is fixedly mounted on the side wall of the second mounting frame (210).
6. The pickling device for processing the black iron wires as claimed in claim 1, wherein the cleaning mechanism (200) further comprises a water collecting tank (270), and the water collecting tank (270) is fixedly mounted on the side wall of the second mounting frame (210).
7. The pickling device for processing the black iron wire as claimed in claim 1, wherein the scraper (220) comprises a mounting plate (221), a scraper blade (223) and a handle (224), the mounting plate (221) is provided with a mounting hole (222), the scraper blade (223) is arranged in the mounting hole (222), and the handle (224) is fixedly mounted on the top of the mounting plate (221).
8. The pickling device for processing the black iron wires according to claim 1, wherein a second sealing ring (241) is disposed on an outer wall of the clean water tank (230), and the second sealing ring (241) is disposed at a connection position of the sponge cylinder (240) and the clean water tank (230).
9. The pickling device for processing the black iron wires as claimed in claim 1, wherein the clean water tank (230) is provided with a water valve (231), and the water valve (231) penetrates through the inner wall of the clean water tank (230) and is communicated with the interior of the clean water tank (230).
10. The pickling device for processing the black iron wires as claimed in claim 1, wherein a rubber pad (251) is disposed at the discharge hole (250), and the rubber pads (251) are fixedly mounted at two ends of the discharge hole (250).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022857779.2U CN214032705U (en) | 2020-12-02 | 2020-12-02 | Pickling device is used in processing of black iron wire |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022857779.2U CN214032705U (en) | 2020-12-02 | 2020-12-02 | Pickling device is used in processing of black iron wire |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214032705U true CN214032705U (en) | 2021-08-24 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202022857779.2U Active CN214032705U (en) | 2020-12-02 | 2020-12-02 | Pickling device is used in processing of black iron wire |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN214032705U (en) |
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2020
- 2020-12-02 CN CN202022857779.2U patent/CN214032705U/en active Active
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