CN214031738U - Reaction device for preparing hydrothermal carbon - Google Patents

Reaction device for preparing hydrothermal carbon Download PDF

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Publication number
CN214031738U
CN214031738U CN202022757481.4U CN202022757481U CN214031738U CN 214031738 U CN214031738 U CN 214031738U CN 202022757481 U CN202022757481 U CN 202022757481U CN 214031738 U CN214031738 U CN 214031738U
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China
Prior art keywords
crushing
heat treatment
heat insulation
infrared heating
insulation box
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CN202022757481.4U
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Chinese (zh)
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王世锋
岳燚行
杜春
李傲然
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Lhasa Bomara Biotechnology Co ltd
Tibet University
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Lhasa Bomara Biotechnology Co ltd
Tibet University
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/10Biofuels, e.g. bio-diesel

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Abstract

The utility model discloses a reaction unit for preparing hydrothermal charcoal, including being used for sealed supporting mechanism and being used for kibbling rubbing crusher to construct and being used for the infrared heating mechanism of heating, supporting mechanism internally mounted have rubbing crusher constructs, the rubbing crusher constructs the downside and is provided with infrared heating mechanism, power unit is installed to rubbing crusher constructs the power end, infrared heating mechanism gives vent to anger the end and is provided with the filtering mechanism that discharges fume. The utility model utilizes the cutting device and the crushing device to be added into the infrared heating carbonization device, and the infrared heating carbonization device is provided with the temperature control device, thereby being convenient for improving the efficiency of straw hydrothermal carbonization; the hydrothermal carbonization device is detachable and convenient to clean; the carbonization efficiency is improved, and the sanitation of the device is ensured; the hydrothermal carbon is prepared efficiently, and the method is of great help to treat water pollution, air pollution and soil pollution.

Description

Reaction device for preparing hydrothermal carbon
Technical Field
The utility model relates to a hydrothermal charcoal preparation field especially relates to a reaction unit for preparing hydrothermal charcoal.
Background
The crop straws rich in cellulose, hemicellulose and lignin are excellent biomass energy sources, and have large yield every year, and because the crop straws are few in utilization modes, the crop straws are usually stacked in the field and directly burned, so that the waste is caused, a large amount of dense smoke is generated to pollute the atmosphere, and the soil quality can be damaged by burning. The biomass buried in the soil can form unstable carbon source, and can easily decay to form carbon dioxide, and as a big agricultural country in China, more than 7 hundred million tons of straws can be generated every year, so that the biomass is a waste which is not used greatly but needs to be treated. The straw can cause huge environmental pollution without being treated.
SUMMERY OF THE UTILITY MODEL
The present invention aims at providing a reaction apparatus for preparing hydrothermal charcoal to solve the above problems.
The utility model discloses a following technical scheme realizes above-mentioned purpose:
a reaction device for preparing hydrothermal carbon comprises a supporting mechanism for sealing, a crushing mechanism for crushing and an infrared heating mechanism for heating, wherein the crushing mechanism is installed in the supporting mechanism, the infrared heating mechanism is arranged on the lower side of the crushing mechanism, a power mechanism is installed at the power end of the crushing mechanism, and a smoke exhaust filtering mechanism is arranged at the air outlet end of the infrared heating mechanism;
the supporting mechanism comprises a sealing box, a feeding hopper and a shock pad, the feeding hopper is mounted at the upper end of the sealing box, and the shock pad is mounted at the lower end of the sealing box;
the crushing mechanism comprises a front sealing plate, cutting shafts, cutting blades and crushing shafts, wherein the front sealing plate is arranged at the front end of a sealing box, the cutting shafts are arranged in the sealing box, the cutting blades are mounted on the cutting shafts, two crushing shafts are arranged on the lower sides of the cutting blades, crushing blades are mounted on the crushing shafts, driving wheels are arranged at one ends of the crushing shafts, driven wheels are arranged on the rear sides of the driving wheels, and the driving wheels are connected with the driven wheels through transmission belts;
the infrared heating mechanism comprises a heat treatment double-layer heat insulation box, a discharging cover plate, a handle and a fan, the heat treatment double-layer heat insulation box is arranged on the lower side of the crushing shaft, the discharging cover plate is arranged at the front end of the heat treatment double-layer heat insulation box, the handle is arranged on the discharging cover plate, the fan is arranged at one end of the heat treatment double-layer heat insulation box, a water inlet pipe is arranged on the upper side of the fan, a water outlet end of the water inlet pipe is connected with a water sprayer, the water sprayer is arranged in the heat treatment double-layer heat insulation box, an infrared heating pipe is arranged on the lower side of the water sprayer, and a temperature sensor is arranged on one side of the infrared heating pipe;
the smoke discharge filtering mechanism comprises an air outlet pipe, a detachable filter screen and an exhaust valve, the air outlet pipe is installed at the other end of the heat treatment double-layer heat insulation box, the exhaust valve is arranged between the air outlet pipe and the heat treatment double-layer heat insulation box, and the detachable filter screen is installed on the air outlet pipe;
the power mechanism comprises a motor, a speed reducer and a linkage chain wheel set, the power output end of the motor is connected with the speed reducer, the speed reducer is connected with the cutting shaft through a coupler, and the other end of the cutting shaft is connected with the crushing shaft through the linkage chain wheel set.
Preferably: the feeder hopper passes through bolted connection the seal box, the shock pad passes through bolted connection the seal box.
So set up, the feeder hopper plays the feeding effect, the shock pad plays the cushioning effect.
Preferably: the cutting shaft and the crushing shaft are connected with the seal box through bearing seats.
So set up, the cutting axle with crushing axle plays the rotation effect, has guaranteed stability through the bearing frame connection.
Preferably: the linkage chain wheel group key-connects cutting axle, crushing axle.
So set up, linkage sprocket group plays the linkage effect.
Preferably: the discharging cover plate is connected with the heat treatment double-layer heat insulation box through a hinge and a lock catch, and the handle is connected with the discharging cover plate through a screw.
So set up, ejection of compact apron plays sealed effect, the double-deck heat-insulating box of thermal treatment plays the heating effect.
Preferably: the fan passes through bolted connection the thermal treatment double-deck heat-insulation box, the inlet tube passes through the ferrule and connects the thermal treatment double-deck heat-insulation box, the sprinkler passes through threaded connection the inlet tube, infrared heating pipe passes through bolted connection the thermal treatment double-deck heat-insulation box.
So set up, the water sprayer plays the water spray effect, has guaranteed the leakproofness through threaded connection.
Preferably: the outlet duct passes through threaded connection the double-deck heat-insulation box of heat treatment, can dismantle the filter screen and pass through threaded connection the outlet duct.
So set up, the outlet duct plays the exhaust effect, can dismantle the filter screen and play the filtering action.
Compared with the prior art, the beneficial effects of the utility model are as follows:
1. the cutting device and the crushing device are added into the carbonization device with infrared heating, and the temperature control device is arranged in the infrared heating device, so that the efficiency of hydrothermal carbonization of the straws is improved conveniently; the hydrothermal carbonization device is detachable and convenient to clean; the carbonization efficiency is improved, and the sanitation of the device is ensured; the hydrothermal carbon is prepared efficiently, and the method is of great help to treat water pollution, air pollution and soil pollution.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without inventive exercise.
FIG. 1 is a schematic view of a first structure of a reaction apparatus for producing hydrothermal charcoal according to the present invention;
FIG. 2 is a second schematic structural view of a reaction apparatus for preparing hydrothermal carbon according to the present invention;
FIG. 3 is a schematic view of the internal structure of a sealed box of a reaction device for preparing hydrothermal charcoal according to the present invention;
FIG. 4 is a schematic view of a crushing shaft structure of a reaction device for preparing hydrothermal charcoal according to the present invention;
FIG. 5 is a schematic view of the internal structure of a heat treatment double-layer heat insulation box of a reaction device for preparing hydrothermal carbon according to the present invention.
The reference numerals are explained below:
1. a support mechanism; 2. a crushing mechanism; 3. an infrared heating mechanism; 4. a smoke discharge filtering mechanism; 5. a power mechanism; 11. a sealing box; 12. a feed hopper; 13. a shock pad; 21. a front sealing plate; 22. cutting the shaft; 23. a cutting blade; 24. a crushing shaft; 25. a crushing blade; 26. a driving wheel; 27. a driven wheel; 28. a transfer belt; 31. heat treating the double-layer heat insulation box; 32. a discharge cover plate; 33. a handle; 34. a fan; 35. a water inlet pipe; 36. a water sprayer; 37. an infrared heating pipe; 38. a temperature sensor; 41. an air outlet pipe; 42. the filter screen can be disassembled; 43. an exhaust valve; 51. an electric motor; 52. a speed reducer; 53. and linking a chain wheel set.
Detailed Description
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are used merely for convenience of description and for simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention. Furthermore, the terms "first", "second", etc. are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first," "second," etc. may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless otherwise specified.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art through specific situations.
The present invention will be further explained with reference to the accompanying drawings:
example 1
As shown in fig. 1-5, a reaction device for preparing hydrothermal charcoal comprises a supporting mechanism 1 for sealing, a crushing mechanism 2 for crushing and an infrared heating mechanism 3 for heating, wherein the crushing mechanism 2 is installed inside the supporting mechanism 1, the infrared heating mechanism 3 is arranged at the lower side of the crushing mechanism 2, a power mechanism 5 is installed at the power end of the crushing mechanism 2, and a smoke exhaust filtering mechanism 4 is arranged at the air outlet end of the infrared heating mechanism 3;
the supporting mechanism 1 comprises a sealing box 11, a feed hopper 12 and a shock pad 13, wherein the feed hopper 12 is arranged at the upper end of the sealing box 11, and the shock pad 13 is arranged at the lower end of the sealing box 11;
the crushing mechanism 2 comprises a front sealing plate 21, a cutting shaft 22, cutting blades 23 and crushing shafts 24, wherein the front sealing plate 21 is arranged at the front end of a sealing box 11, the cutting shaft 22 is arranged in the sealing box 11, the cutting blades 23 are arranged on the cutting shaft 22, the two crushing shafts 24 are arranged on the lower side of the cutting blades 23, the crushing blades 25 are arranged on the crushing shafts 24, a driving wheel 26 is arranged at one end of each crushing shaft 24, a driven wheel 27 is arranged on the rear side of the driving wheel 26, and the driving wheel 26 is connected with the driven wheel 27 through a transmission belt 28;
the infrared heating mechanism 3 comprises a heat treatment double-layer heat insulation box 31, a discharge cover plate 32, a handle 33 and a fan 34, wherein the heat treatment double-layer heat insulation box 31 is arranged at the lower side of the crushing shaft 24, the discharge cover plate 32 is arranged at the front end of the heat treatment double-layer heat insulation box 31, the handle 33 is arranged on the discharge cover plate 32, the fan 34 is arranged at one end of the heat treatment double-layer heat insulation box 31, a water inlet pipe 35 is arranged at the upper side of the fan 34, a water outlet end of the water inlet pipe 35 is connected with a water sprayer 36, the water sprayer 36 is arranged in the heat treatment double-layer heat insulation box 31, an infrared heating pipe 37 is arranged at the lower side of the water sprayer 36, and a temperature sensor 38 is arranged at one side of the infrared heating pipe 37;
the smoke discharge filtering mechanism 4 comprises an air outlet pipe 41, a detachable filter screen 42 and an exhaust valve 43, wherein the air outlet pipe 41 is arranged at the other end of the heat treatment double-layer heat insulation box 31, the exhaust valve 43 is arranged between the air outlet pipe 41 and the heat treatment double-layer heat insulation box 31, and the detachable filter screen 42 is arranged on the air outlet pipe 41;
the power mechanism 5 comprises a motor 51, a speed reducer 52 and a linkage chain wheel set 53, wherein the speed reducer 52 is connected to the power output end of the motor 51, the speed reducer 52 is connected with the cutting shaft 22 through a coupler, and the other end of the cutting shaft 22 is connected with the crushing shaft 24 through the linkage chain wheel set 53.
Preferably: the feeding hopper 12 is connected with the sealing box 11 through a bolt, the shock pad 13 is connected with the sealing box 11 through a bolt, the feeding hopper 12 plays a role in feeding, and the shock pad 13 plays a role in shock absorption; the cutting shaft 22 and the crushing shaft 24 are both connected with the seal box 11 through bearing seats, the cutting shaft 22 and the crushing shaft 24 play a role in rotation, and the stability is ensured through the connection of the bearing seats; the linkage chain wheel set 53 is in key connection with the cutting shaft 22 and the crushing shaft 24, and the linkage chain wheel set 53 plays a linkage role; the discharging cover plate 32 is connected with the heat treatment double-layer heat insulation box 31 through a hinge and a lock catch, the handle 33 is connected with the discharging cover plate 32 through a screw, the discharging cover plate 32 plays a role in sealing, and the heat treatment double-layer heat insulation box 31 plays a role in heating; the fan 34 is connected with the heat treatment double-layer heat insulation box 31 through a bolt, the water inlet pipe 35 is connected with the heat treatment double-layer heat insulation box 31 through a pipe hoop, the water sprayer 36 is connected with the water inlet pipe 35 through a thread, the infrared heating pipe 37 is connected with the heat treatment double-layer heat insulation box 31 through a bolt, the water sprayer 36 plays a role in spraying water, and the sealing performance is guaranteed through threaded connection; the air outlet pipe 41 is connected with the heat treatment double-layer heat insulation box 31 through threads, the detachable filter screen 42 is connected with the air outlet pipe 41 through threads, the air outlet pipe 41 plays a role in exhausting, and the detachable filter screen 42 plays a role in filtering.
The working principle is as follows: starting drive, motor 51 drives cutting shaft 22 and cutting blade 23 rotation through reduction gear 52 and cuts, the linkage of rethread linkage sprocket group 53 drives crushing shaft 24 and crushing blade 25 and carries out further smashing, it is inside that the straw drops heat treatment double-deck hot box 31 to smash the back, start sprinkler 36, evenly spray water to inside, restart infrared heating pipe 37, carry out hydrothermal charcoal treatment, when handling, waste gas is discharged through the filtration back that can dismantle filter screen 42, after the processing, open ejection of compact apron 32 and take out.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the above embodiments, and that the foregoing embodiments and descriptions are provided only to illustrate the principles of the present invention without departing from the spirit and scope of the present invention.

Claims (7)

1. A reaction unit for preparing hydrothermal charcoal which characterized in that: the device comprises a supporting mechanism (1) for sealing, a crushing mechanism (2) for crushing and an infrared heating mechanism (3) for heating, wherein the crushing mechanism (2) is installed in the supporting mechanism (1), the infrared heating mechanism (3) is arranged on the lower side of the crushing mechanism (2), a power mechanism (5) is installed at the power end of the crushing mechanism (2), and a smoke exhaust filtering mechanism (4) is arranged at the air outlet end of the infrared heating mechanism (3);
the supporting mechanism (1) comprises a sealing box (11), a feed hopper (12) and a shock pad (13), wherein the feed hopper (12) is installed at the upper end of the sealing box (11), and the shock pad (13) is installed at the lower end of the sealing box (11);
the crushing mechanism (2) comprises a front sealing plate (21), a cutting shaft (22), a cutting blade (23) and a crushing shaft (24), wherein the front sealing plate (21) is arranged at the front end of the sealing box (11), the cutting shaft (22) is arranged in the sealing box (11), the cutting blade (23) is installed on the cutting shaft (22), two crushing shafts (24) are arranged on the lower side of the cutting blade (23), the crushing blades (25) are installed on the crushing shaft (24), a driving wheel (26) is arranged at one end of each crushing shaft (24), a driven wheel (27) is arranged on the rear side of the driving wheel (26), and the driving wheel (26) is connected with the driven wheel (27) through a transmission belt (28);
the infrared heating mechanism (3) comprises a heat treatment double-layer heat insulation box (31), a discharging cover plate (32), a handle (33) and a fan (34), the heat treatment double-layer heat insulation box (31) is arranged at the lower side of the crushing shaft (24), the front end of the heat treatment double-layer heat insulation box (31) is provided with the discharging cover plate (32), the handle (33) is arranged on the discharging cover plate (32), the fan (34) is arranged at one end of the heat treatment double-layer heat insulation box (31), a water inlet pipe (35) is arranged on the upper side of the fan (34), the water outlet end of the water inlet pipe (35) is connected with a water sprayer (36), the water sprayer (36) is arranged inside the heat treatment double-layer heat insulation box (31), an infrared heating pipe (37) is arranged on the lower side of the water sprayer (36), and a temperature sensor (38) is arranged on one side of the infrared heating pipe (37);
the smoke discharge filtering mechanism (4) comprises an air outlet pipe (41), a detachable filter screen (42) and an exhaust valve (43), the air outlet pipe (41) is installed at the other end of the heat treatment double-layer heat insulation box (31), the exhaust valve (43) is arranged between the air outlet pipe (41) and the heat treatment double-layer heat insulation box (31), and the detachable filter screen (42) is installed on the air outlet pipe (41);
the power mechanism (5) comprises a motor (51), a speed reducer (52) and a linkage chain wheel set (53), wherein the power output end of the motor (51) is connected with the speed reducer (52), the speed reducer (52) is connected with the cutting shaft (22) through a coupler, and the other end of the cutting shaft (22) is connected with the crushing shaft (24) through the linkage chain wheel set (53).
2. The reaction device for preparing hydrothermal charcoal according to claim 1, characterized in that: the feed hopper (12) is connected with the seal box (11) through bolts, and the shock absorption pad (13) is connected with the seal box (11) through bolts.
3. The reaction device for preparing hydrothermal charcoal according to claim 1, characterized in that: the cutting shaft (22) and the crushing shaft (24) are connected with the seal box (11) through bearing seats.
4. The reaction device for preparing hydrothermal charcoal according to claim 1, characterized in that: the linkage chain wheel set (53) is in key connection with the cutting shaft (22) and the crushing shaft (24).
5. The reaction device for preparing hydrothermal charcoal according to claim 1, characterized in that: the discharging cover plate (32) is connected with the heat treatment double-layer heat insulation box (31) through a hinge and a lock catch, and the handle (33) is connected with the discharging cover plate (32) through a screw.
6. The reaction device for preparing hydrothermal charcoal according to claim 1, characterized in that: the fan (34) is connected with the heat treatment double-layer heat insulation box (31) through bolts, the water inlet pipe (35) is connected with the heat treatment double-layer heat insulation box (31) through a pipe hoop, the water sprayer (36) is connected with the water inlet pipe (35) through threads, and the infrared heating pipe (37) is connected with the heat treatment double-layer heat insulation box (31) through bolts.
7. The reaction device for preparing hydrothermal charcoal according to claim 1, characterized in that: the air outlet pipe (41) is connected with the heat treatment double-layer heat insulation box (31) through threads, and the detachable filter screen (42) is connected with the air outlet pipe (41) through threads.
CN202022757481.4U 2020-11-25 2020-11-25 Reaction device for preparing hydrothermal carbon Active CN214031738U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202022757481.4U CN214031738U (en) 2020-11-25 2020-11-25 Reaction device for preparing hydrothermal carbon

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202022757481.4U CN214031738U (en) 2020-11-25 2020-11-25 Reaction device for preparing hydrothermal carbon

Publications (1)

Publication Number Publication Date
CN214031738U true CN214031738U (en) 2021-08-24

Family

ID=77362091

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202022757481.4U Active CN214031738U (en) 2020-11-25 2020-11-25 Reaction device for preparing hydrothermal carbon

Country Status (1)

Country Link
CN (1) CN214031738U (en)

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