CN214024346U - Device for improving aligning precision of large-diameter steel pipe - Google Patents

Device for improving aligning precision of large-diameter steel pipe Download PDF

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Publication number
CN214024346U
CN214024346U CN202022079202.3U CN202022079202U CN214024346U CN 214024346 U CN214024346 U CN 214024346U CN 202022079202 U CN202022079202 U CN 202022079202U CN 214024346 U CN214024346 U CN 214024346U
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pipeline
pipelines
steel pipe
diameter steel
positioning
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CN202022079202.3U
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Chinese (zh)
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孙云星
刘亚丽
庞维聪
赵云刚
崔铭
朱振勇
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Dayuan Construction Group Co ltd
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Dayuan Construction Group Co ltd
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Abstract

The utility model discloses an improve device of big pipe diameter steel pipe accuracy of being geared to needs of job, include: the connecting plates are arranged at intervals along the circumferential direction close to the end part of the pipeline; the hoops are arc-shaped and arranged between two adjacent connecting plates on the pipeline; and two ends of each hydraulic cylinder are respectively fixed on the bolts of the two adjacent pipelines, which are oppositely arranged. The positioning wedges are arranged at intervals along the circumferential direction of two adjacent pipelines and are only fixed on the hoop on one of the pipelines, and the free ends of the positioning wedges are abutted to the two adjacent pipelines. The positioning wedge block in the utility model can regulate and control the movement of the pipeline along the radial direction; the hydraulic pump drives the hydraulic cylinder to drive the pipeline to move along the axial direction through the connecting plate, and the distance of the butt slit between the butt pipelines is regulated and controlled, so that the precision of the butt device for the large-diameter steel pipe is improved.

Description

Device for improving aligning precision of large-diameter steel pipe
Technical Field
The utility model relates to a steel pipe welding is to mouthful device. More specifically speaking, the utility model relates to an improve device of big pipe diameter steel pipe accuracy of being geared to needs of job.
Background
In the engineering construction process, the condition that two pipelines with the same pipe diameter need to be welded in a butt joint mode is often met. To meet the requirement of aligning the butt-welded pipes (especially long-distance conveying pipes) in the construction specification, pipe welding butt-jointing devices are generally used for aligning the pipe orifices of the two pipes.
At present, the pipeline aligning device mainly comprises two types, namely manual aligning and traditional pipe clamp. However, these two devices have disadvantages, respectively: although the manual aligning device is simple to operate, the aligning precision is poor; the traditional pipe clamp aligning device is complex to operate, and axial and radial adjustment of an aligning pipeline cannot be accurately realized.
Disclosure of Invention
It is an object of the present invention to solve at least the above problems and to provide at least the advantages which will be described later.
The utility model discloses it is still another purpose to provide an improve device of big pipe diameter steel pipe accuracy of checking a mouthful. The positioning wedge block in the device can regulate and control the movement of the pipeline along the radial direction; the hydraulic pump drives the hydraulic cylinder to drive the pipeline to move along the axial direction through the connecting plate, and the distance of the opening aligning slit of the opening aligning pipeline is regulated and controlled, so that the precision of the large-diameter steel pipe opening aligning device is improved.
In order to realize the objects and other advantages in accordance with the present invention, there is provided an apparatus for improving the accuracy of butt joint of large-diameter steel pipes, comprising:
the connecting plates are arranged at intervals along the circumferential direction of the end part close to the pipeline, and first through holes are formed in the connecting plates; the hoops are arc-shaped and arranged between two adjacent connecting plates on the pipeline, and opposite ends of the two adjacent hoops are fixed on the same connecting plate through bolts; and two ends of each hydraulic cylinder are respectively fixed on the bolts which are oppositely arranged on the two adjacent pipelines, and the hydraulic cylinders are driven by the hydraulic pump. The positioning wedges are arranged at intervals along the circumferential direction of two adjacent pipelines and are only fixed on the hoop on one of the pipelines, and the free ends of the positioning wedges are abutted to the two adjacent pipelines.
Preferably, the width of the hoop is 80mm, and the thickness of the hoop is 5 mm.
Preferably, the number of the connecting plates at the port of the pipeline to be connected is 4; the pipeline is waited to connect port department the quantity of staple bolt is 4.
Preferably, lugs are arranged at two ends of the hoop, threaded holes are formed in the lugs, and the bolts penetrate through the threaded holes.
Preferably, when the diameter of the pipeline is 1000mm or less, the number of the positioning wedges is 4; when the diameter of the pipeline is larger than 1000mm, the number of the positioning wedges is 6.
Preferably, the positioning wedge block is a cuboid, and the positioning wedge block is 40mm long, 40mm wide and 250mm high.
Preferably, the positioning wedges are uniformly and symmetrically arranged on the anchor ears of the ports to be connected of the pipelines.
The utility model discloses at least, include following beneficial effect:
firstly, a positioning wedge block in the device can regulate and control the movement of a pipeline along the radial direction; the hydraulic pump drives the hydraulic cylinder to drive the pipeline to move along the axial direction through the connecting plate, and the distance of the opening aligning slit of the opening aligning pipeline is regulated and controlled, so that the precision of the large-diameter steel pipe opening aligning device is improved.
And secondly, the hoops are connected with the pipeline through a connecting plate fixed on the pipeline, and the hoops respectively positioned on the pipeline are connected through two ends of the hydraulic cylinder. Since the hydraulic cylinder is connected with the anchor ear and the connection plate is connected with the pipeline and the anchor ear, the pipelines are close to each other along the axial direction when the hydraulic pump drives the hydraulic cylinder to work.
Thirdly, the positioning wedge block can regulate and control the radial position of the butt-welded pipeline along the pipeline, so that the misalignment amount of the pipeline is controlled. In order to be able to provide greater stability in the fixing of the pipes to be welded in alignment in the radial direction of the pipes, the number of positioning wedges increases as the diameter of the pipes increases. The locating wedge cuboid structure helps to retain the pipeline, and the pipeline is tangent to the face of the cuboid opposite to the pipeline, so that the pipeline is fixed.
Fourthly, the positioning wedges are evenly and symmetrically distributed on the hoops of the ports to be connected of the pipelines. Therefore, when the anchor ear is connected to the pipeline, the positioning wedge blocks are uniformly and symmetrically distributed on the pipeline. Therefore, when the positioning wedge blocks fix the pipeline along the radial direction of the pipeline, the stress of the pipeline is uniformly and symmetrically stressed, and the stability of the pipeline along the radial direction is improved.
Additional advantages, objects, and features of the invention will be set forth in part in the description which follows and in part will become apparent to those having ordinary skill in the art upon examination of the following or may be learned from practice of the invention.
Drawings
FIG. 1 is a perspective view of a device for improving the alignment precision of a large-diameter steel pipe according to one of the technical solutions of the present invention;
FIG. 2 is a cross-sectional view of the device for improving the aligning precision of the large-diameter steel pipe according to one of the technical solutions of the present invention;
fig. 3 is one of them technical scheme the hydraulic cylinder and the pipe connection schematic diagram section view of the device for improving the alignment precision of the large-diameter steel pipe.
Detailed Description
The present invention is further described in detail below with reference to the drawings so that those skilled in the art can implement the invention with reference to the description.
As shown in fig. 1-3, the utility model provides an improve big pipe diameter steel pipe accuracy device that is geared to needs of job, include:
the connecting plates 6 are arranged at intervals along the circumferential direction of the end part close to the pipeline 1, and first through holes are formed in the connecting plates 6; the anchor ears 5 are arc-shaped, the anchor ears 5 are arranged between two adjacent connecting plates 6 on the pipeline 1, and opposite ends of the two adjacent anchor ears 5 are fixed on the same connecting plate 6 through bolts 4; and two ends of each hydraulic cylinder 2 are respectively fixed on the bolts 4 which are oppositely arranged on the two adjacent pipelines 1, and the hydraulic cylinders 2 are driven by a hydraulic pump. The positioning wedges 3 are arranged at intervals along the circumferential direction of two adjacent pipelines 1 and are only fixed on the anchor ear 5 on one of the pipelines 1, and the free ends of the positioning wedges 3 abut against the two adjacent pipelines 1.
In the technical scheme, firstly, the connecting plates 6 are respectively welded with the pipelines 1; secondly, fixing the positioning wedge blocks 3 on the anchor ears 5, wherein the positioning wedge blocks 3 on the circumferential direction of the pipeline 1 can fix the pipeline 1 along the radial direction of the butt-welded pipeline 1; subsequently, the anchor 5, the connecting plate 6 and the hydraulic cylinder 2 are connected by the bolt 4. Because the connecting plate 6 is connected with the pipeline 1, when the hoop 5 is connected with the connecting plate 6, the hydraulic cylinder 2 connected with the hoop 5 is also connected with the pipeline 1, so that the butt welding device is fixed on the pipeline 1; then, the hydraulic cylinder 2 is driven by the hydraulic pump to move the pipe 1. Because the connecting plate 6 is arranged on the pipeline 1, when the hydraulic pump drives the hydraulic cylinder 2 to move the butt-welded pipeline 1 along the axial direction of the pipeline 1, the pipeline 1 is driven to approach along the axial direction, the width of a welded junction is adjusted, and therefore the welded joint of the pipeline 1 is welded; and finally, the device is disassembled in the sequence that the bolt 4 for connecting the hydraulic cylinder 2, the hoop 5 and the connecting plate 6 is firstly disassembled, and then the hoop 5 is taken down from the pipeline.
In another technical scheme, the width of the hoop 5 is 80mm, and the thickness of the hoop is 5 mm. The anchor ear 5 has a certain width and thickness, so that the bolt 4 can connect the hydraulic cylinder 2, the connecting plate 6 and the anchor ear 5, and the hydraulic cylinder 2, the connecting plate 6 and the anchor ear 5 are fixed on the pipeline 1.
In another technical scheme, the number of the connecting plates 6 at the port to be connected of the pipeline 1 is 4; the number of the hoops 5 at the positions of the to-be-connected ports of the pipeline 1 is 4. The number of the hoops 5 and the number of the connecting plates 6 on each side of the pipeline 1 are the same because the connecting plates 6 are arranged at the lug butt joint of the adjacent hoops 5. Due to the structural design, when the hydraulic pump drives the hydraulic cylinder 2 to move, the stress of the pipeline 1 is uniform, and the moving distance of the pipeline 1 along the axial direction is the same as much as possible.
In another technical scheme, lugs are arranged at two ends of the hoop 5, threaded holes are formed in the lugs, and the bolts 4 penetrate through the threaded holes. The bolts 4 penetrate through lugs at two ends of the hoop 5 to fix the hoop 5 on the pipeline 1. In addition, the bolt 4 can also be connected with the connecting plate 6, the hydraulic cylinder 2 and the hoop 5, and the connecting plate 6 is connected with the pipeline 1, so when the hydraulic pump drives the hydraulic cylinder 2 to move axially along the pipeline 1, the pipeline 1 can be driven to move axially.
In another technical solution, the method further comprises: when the diameter of the pipeline 1 is 1000mm or less, the number of the positioning wedge blocks 3 is 4; when the diameter of the pipeline 1 is larger than 1000mm, the number of the positioning wedge blocks 3 is 6. The number of locating wedges 3 increases as the diameter of the pipe 1 increases. As the diameter of the pipe 1 increases, more positioning wedges 3 are required to improve the stability of the pipe 1 in the radial direction.
In another technical scheme, still include, the location voussoir 3 is the cuboid, the length of location voussoir 3 is 40mm, and wide is 40mm, and high is 250 mm. The same positioning wedge 3 having a certain length may be connected to one end of one pipe 1 and the other end of the same positioning wedge may be connected to the other pipe 1, thereby improving the stability of fixing in the radial direction of the pipes 1.
In another technical scheme, the method further comprises the step that the positioning wedge blocks 3 are uniformly and symmetrically arranged on the hoops 5 of the to-be-connected ports of the pipeline 1. Because the positioning wedges 3 are evenly and symmetrically distributed on the anchor ear 5, when the anchor ear 5 is connected to the pipeline 1, the distribution of the positioning wedges 3 on the pipeline 1 is also evenly and symmetrically distributed. Therefore, when the positioning wedge 3 fixes the pipeline 1 along the radial direction of the pipeline 1, the stress of the pipeline 1 is also uniform and symmetrical, thereby improving the stability of the pipeline 1 along the radial direction.
While the embodiments of the invention have been described above, it is not limited to the applications set forth in the description and the embodiments, which are fully applicable in all kinds of fields suitable for this invention, and further modifications may readily be effected by those skilled in the art, and the invention is thus not limited to the details given herein and to the illustrations described herein, without departing from the general concepts defined by the claims and their equivalents.

Claims (7)

1. Improve big pipe diameter steel pipe accuracy device that is geared to needs of job, its characterized in that includes:
the connecting plates are arranged at intervals along the circumferential direction of the end part close to the pipeline, and first through holes are formed in the connecting plates;
the hoops are arc-shaped and arranged between two adjacent connecting plates on the pipeline, and opposite ends of the two adjacent hoops are fixed on the same connecting plate through bolts;
the two ends of each hydraulic cylinder are respectively fixed on the oppositely arranged bolts of the two adjacent pipelines, and the hydraulic cylinders are driven by the hydraulic pump;
the positioning wedges are arranged at intervals along the circumferential direction of two adjacent pipelines and are only fixed on the hoop on one of the pipelines, and the free ends of the positioning wedges are abutted to the two adjacent pipelines.
2. The device for improving the aligning precision of the large-diameter steel pipe as claimed in claim 1, wherein the hoop has a width of 80mm and a thickness of 5 mm.
3. The device for improving the aligning precision of the large-diameter steel pipes as claimed in claim 1, wherein the number of the connecting plates at the positions of the to-be-connected ports of the pipelines is 4, and the number of the hoops at the positions of the to-be-connected ports of the pipelines is 4.
4. The device for improving the aligning precision of the large-diameter steel pipe according to claim 1, wherein two ends of the hoop are provided with lugs, the lugs are provided with threaded holes, and the bolts are arranged on the threaded holes in a penetrating manner.
5. The device for improving the aligning precision of the large-diameter steel pipe according to claim 1, further comprising,
when the diameter of the pipeline is 1000mm or less, the number of the positioning wedge blocks is 4;
when the diameter of the pipeline is larger than 1000mm, the number of the positioning wedges is 6.
6. The device for improving the aligning precision of the large-diameter steel pipe as claimed in claim 1, further comprising that the positioning wedge block is a cuboid, and the positioning wedge block is 40mm long, 40mm wide and 250mm high.
7. The device for improving the aligning precision of the large-diameter steel pipe as claimed in claim 1, further comprising positioning wedges uniformly and symmetrically arranged on the hoops of the ports of the pipelines to be connected.
CN202022079202.3U 2020-09-21 2020-09-21 Device for improving aligning precision of large-diameter steel pipe Active CN214024346U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
CN202022079202.3U CN214024346U (en) 2020-09-21 2020-09-21 Device for improving aligning precision of large-diameter steel pipe

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113977152A (en) * 2021-10-11 2022-01-28 上海市安装工程集团有限公司 Pipeline butt-welding integrated device and using method thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113977152A (en) * 2021-10-11 2022-01-28 上海市安装工程集团有限公司 Pipeline butt-welding integrated device and using method thereof

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