CN214023181U - Material scrap collecting device and punching machine tool - Google Patents
Material scrap collecting device and punching machine tool Download PDFInfo
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- CN214023181U CN214023181U CN202022932804.9U CN202022932804U CN214023181U CN 214023181 U CN214023181 U CN 214023181U CN 202022932804 U CN202022932804 U CN 202022932804U CN 214023181 U CN214023181 U CN 214023181U
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Abstract
The utility model provides a scrap collecting device and a punching machine tool, wherein the scrap collecting device comprises an air source supply mechanism, a feeding mechanism and a feeding mechanism, wherein the air source supply mechanism is used for supplying air after being opened in a preset time period; one end of the recovery mechanism is connected with the air source supply mechanism and is used for adsorbing the scraps under the driving of air pressure; and the scrap collecting mechanism is connected with the other end of the recovery mechanism and used for intercepting the scraps. The embodiment of the utility model provides a through air supply feed mechanism to retrieving the mechanism air feed, retrieve the mechanism and adsorb the material bits under air pressure drive, during the material bits finally get into collection bits mechanism, can clear away the material bits that produce in the production process, improve finished product quality and reduce the spoilage.
Description
Technical Field
The utility model relates to a stamping equipment technical field particularly, relates to a sweeps collection device and punching press lathe.
Background
The whole car factory punching press workshop is used for producing whole car outer covering piece and major structure spare, and from whole car lightweight theory, use aluminium system panel can be considered to partial stamping workpiece, owing to receive aluminium system panel self material characteristic to influence, the incision has the aluminium bits to produce in the aluminium system panel punching press engineering, and the adhesion is in the mould top to cause the aluminium bits to adhere to in the stamping workpiece top, cause stamping workpiece face quality defect, so that scrap. Therefore, it is necessary to collect the chips generated during the punching process.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a material bits collection device and punching press lathe can solve the material bits that produces among the punching press process and influence the problem of finished product quality. The specific scheme is as follows:
according to the utility model discloses a specific embodiment, the first aspect, the utility model provides a feed chip collection device, include:
the air source supply mechanism is used for supplying air when opened in a preset time period;
one end of the recovery mechanism is connected with the air source supply mechanism and is used for adsorbing the scraps under the driving of air pressure;
and the scrap collecting mechanism is connected with the other end of the recovery mechanism and used for intercepting the scraps.
Optionally, the recovery mechanism includes:
the recoverer body comprises an inlet end, an outlet end and a scrap collecting end, and gas enters from the inlet end and is blown out from the outlet end;
one end of the recovery pipe is connected with the scrap collecting end of the recoverer body, the other end of the recovery pipe is arranged at the scrap position, and the scraps enter the recoverer body under the driving of air pressure.
Optionally, the retriever body comprises:
the inlet end of the air pipe is connected with the air source supply mechanism, and the outlet end of the air pipe is connected with the scrap collecting mechanism, wherein the air pipe comprises a reducing section with the diameter firstly reduced and then increased along the gas flowing direction;
and one end of the suction pipe is communicated with the side wall of the reducing section, and the other end of the suction pipe forms the scrap collecting end.
Optionally, the recovery pipe is a deformable hose.
Optionally, the recovery mechanism further comprises: and one end of the air inlet pipe joint is connected with the recoverer body, and the other end of the air inlet pipe joint is connected with the air source supply mechanism.
Optionally, the number of the recovery mechanisms is multiple, and the air source supply mechanism is respectively communicated with the recovery mechanisms through air conveying pipelines.
Optionally, the air supply mechanism includes at least one air distribution block, and the air supply mechanism is respectively communicated with the recovery mechanisms through the air distribution block.
Optionally, the gas distribution block includes a gas inlet and a plurality of gas outlets, and the plurality of gas outlets are respectively communicated with the recovery mechanisms; and/or the gas distribution block further comprises a pressure gauge for monitoring the gas pressure of the plurality of gas outlets.
Optionally, the chip-collecting mechanism includes a filter element disposed in the gas flow path to retain chips.
According to the utility model discloses a specific embodiment, the second aspect, the utility model provides a punching press lathe, include as above arbitrary material bits collection device.
Compared with the prior art, the embodiment of the utility model provides a following technological effect has:
the embodiment of the utility model provides a through air supply feed mechanism to retrieving the mechanism air feed, retrieve the mechanism and adsorb the material bits under air pressure drive, during the material bits finally get into collection bits mechanism, can clear away the material bits that produce in the production process, improve finished product quality and reduce the spoilage. The gas provided by the gas source supply mechanism is divided into a plurality of recovery mechanisms through the gas dividing block, so that the recovery mechanisms can carry out scrap removal at different positions.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the invention and together with the description, serve to explain the principles of the invention. It is obvious that the drawings in the following description are only some embodiments of the invention, and that for a person skilled in the art, other drawings can be derived from them without inventive effort. In the drawings:
fig. 1 is a schematic structural view of a scrap collecting device provided in an embodiment of the present invention;
fig. 2 is a schematic single structural diagram of a scrap collecting device according to an embodiment of the present invention;
fig. 3 is a schematic structural view of a recovery mechanism body provided in the embodiment of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention clearer, the present invention will be described in further detail with reference to the accompanying drawings, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
The terminology used in the embodiments of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used in the embodiments of the present invention and the appended claims, the singular forms "a," "an," and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise, and "a plurality" typically includes at least two.
It should be understood that the term "and/or" as used herein is merely one type of association that describes an associated object, meaning that three relationships may exist, e.g., a and/or B may mean: a exists alone, A and B exist simultaneously, and B exists alone. In addition, the character "/" herein generally indicates that the former and latter related objects are in an "or" relationship.
It is also noted that the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that an article or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such article or apparatus. Without further limitation, the recitation of an element by the phrase "comprising a" does not exclude the presence of additional like elements in a commodity or device comprising the element.
The following describes in detail alternative embodiments of the present invention with reference to the accompanying drawings.
Example 1
According to the utility model discloses a specific embodiment, as shown in FIG. 1, the utility model provides a feed chip collection device, include:
the air supply mechanism 1 is used for supplying air when opened in a preset time period; one end of the recovery mechanism 2 is connected with the air source supply mechanism 1 and is used for adsorbing the scraps under the driving of air pressure; and the scrap collecting mechanism 3 is connected with the other end of the recovery mechanism and used for intercepting the scraps.
In use, the recovery mechanism 2 is arranged on a working table of a punching machine tool to be aligned with the notch area. The air source supply mechanism 1 supplies air to the recovery mechanism 2, and the recovery mechanism 2 adsorbs scraps generated in the incision process under the driving of air pressure. The scraps in the recovery mechanism 2 flow to the scrap collecting mechanism 3 along with the gas and are intercepted, and stay in the scrap collecting mechanism 3. Through the process, the scraps generated in the process of punching the notch by the punching machine can be adsorbed and taken out and collected into the scrap collecting mechanism 3. And the air supply mechanism 1 is configured to be opened for air supply in a preset time period, so that air supply can be performed when the material scraps are required to be adsorbed, air supply is not performed when the material scraps are not required to be adsorbed, and waste of resources is avoided. For example, air may be supplied when the incision is made, and air may not be supplied when the incision is not made.
To sum up, the material bits collection device that this embodiment provided, through air supply feed mechanism 1 to retrieving 2 air supplies of mechanism, retrieve 2 absorption material bits of mechanism under the atmospheric pressure drive, during material bits finally get into collection bits mechanism 3, can clear away the material bits that produce in the production process, improve finished product quality and reduce the spoilage. And the air source supply mechanism 1 supplies air only in a preset time period, so that resource waste is avoided. As an alternative embodiment, as shown in fig. 2, the recovery mechanism 2 includes: the recoverer comprises a recoverer body 21, wherein the recoverer body 21 comprises an inlet end 211, an outlet end 212 and a scrap collecting end 213, and gas enters from the inlet end 211 and is blown out from the outlet end 212; the recovery mechanism 2 further comprises a recovery pipe 22, one end of the recovery pipe 22 is connected with the scrap collecting end 213 of the recoverer body 21, the other end of the recovery pipe is arranged at the scrap position, and the scrap enters the recoverer body 21 under the driving of air pressure.
Optionally, the recovery pipe is the flexible hose, and the flexible hose is according to the position at material bits place, and flexible or bending deformation is carried out wantonly on the workstation to convenient stretching to material bits position, carrying out the material bits and adsorbing. The other end of recovery tube is relative with the incision region, and the mouth of pipe of the other end can be horn mouth form, leak hopper-shaped or structure such as cover dress, and the macrostoma end of this horn mouth form, leak hopper-shaped or structure such as cover dress is aimed at and is waited the adsorption zone to in the material bits gets into trachea 214.
As an alternative embodiment, as shown in fig. 3, the retriever body 21 includes: the inlet end of the air pipe 214 is connected with the air source supply mechanism, and the outlet end of the air pipe 214 is connected with the scrap collecting mechanism, wherein the air pipe comprises a reducing section with the diameter being reduced firstly and then increased along the flowing direction of the air; the air pipe 214 may be a straight pipe as shown in fig. 3, an L-shaped bent pipe, or a pipe with any shape through which air can flow; the recoverer body 21 further comprises a suction pipe 215, one end of the suction pipe 215 is communicated with the side wall of the reducing section, and the other end of the suction pipe forms the scrap collecting end 213. When the air tube 214 is a non-straight tube, the suction tube 215 is still formed in a tapered section that decreases in diameter and then increases in diameter.
The suction pipe 215 includes a connecting end and a chip collecting end 213, which are oppositely arranged, the connecting end is arranged on the outer side wall of the reducing section and is communicated with the inside of the reducing section, and the chip collecting end 213 is aligned with the area to be adsorbed. So set up, when the gas flows to the reducing section in trachea 214, the velocity of flow increases pressure and reduces, produces the negative pressure, plays the suction effect to the bits and makes the bits enter trachea 214 through straw 215, then flows to in collection bits mechanism 3 along with the gas in trachea 214.
The wall surface of the variable-diameter section of the air pipe 214 may be a straight line or an arc line, as long as the flow rate of the air can be increased to generate negative pressure. For example, the air tube 214 may be a venturi tube. As an alternative example, the diameter of the narrowest position of the variable-diameter section of the air pipe 214 is half of the diameter of the thickest position, so as to effectively reduce the air pressure and improve the adsorption efficiency.
As an optional embodiment, the recovery mechanism further comprises: and one end of the air inlet pipe joint is connected with an air inlet of the recoverer body, and the other end of the air inlet pipe joint is connected with the air source supply mechanism. The air inlet pipe joint can be an L-shaped elbow so as to be connected with the air source supply mechanism conveniently.
It can be understood that in one-time stamping forming operation, a plurality of holes may need to be punched and cut out on the stamping part, a plurality of cut-out areas are distributed at different positions of the workbench, correspondingly, a plurality of recovery mechanisms 2 are respectively aligned with different cut-out areas, and the outlet end of the air source supply mechanism 1 is provided with air pipelines respectively communicated with the recovery mechanisms 2. So set up, air supply feed mechanism 1 can carry out the air feed to a plurality of recovery mechanisms 2, accomplishes the material bits collection in a plurality of notch areas simultaneously.
As shown in fig. 1, when the outlet end of the air supply mechanism 1 is communicated with each recovery mechanism 2, the air supply lines between the air supply mechanism 1 and the recovery mechanisms 2 may include a main air supply line and sub air supply lines, each sub air supply line is communicated with one recovery mechanism 2, and each air supply line is communicated with the main air supply line. At this time, valves may be provided on the main gas line, so that the number of valves is small, and the operating states of all the recovery mechanisms 2 can be synchronously controlled. Or, each gas distribution pipeline can be provided with a valve respectively, so that whether each recovery mechanism 2 works or not can be independently controlled, and the flexibility is strong. Furthermore, valves can be respectively arranged on the main gas transmission pipeline and each branch gas transmission pipeline, and at the moment, the valves on the main gas transmission pipeline are closed, so that the gas sources of all the recovery mechanisms 2 can be synchronously cut off; keep the valve on the total gas transmission pipeline to be open mode, adjust the on-off state of the valve on each branch gas transmission pipeline respectively, can retrieve each mechanism 2 whether air feed carries out independent control, have synchronous control's convenient and independent control's flexibility concurrently.
Further, two recovery mechanisms 2 may be disposed in each cut region to improve the adsorption effect. For example, two recovery mechanisms 2 may be correspondingly disposed around the cut-out region, specifically, for example, two recovery mechanisms 2 may be correspondingly disposed on the left side and the right side of the cut-out region, and may be flexibly disposed according to the arrangement space when in use, which is not limited herein.
In some optional implementations of this embodiment, the outlet end of the air supply mechanism 1 is provided with at least two different specifications of ports. The recovery mechanism 2 is different from the air source supply mechanism 1 in connection interface, and different in air supply amount, and different in suction force generated when collecting the material scraps, so that the material scrap collecting requirements of different air source flow rates can be met.
For example, the outlet end of the air supply mechanism 1 is provided with interfaces of two specifications G3/8 and G1/2, and the interfaces can be quick connectors.
It is understood that the arrangement of the pipelines in the air supply mechanism 1, the connection between the pipelines, and the like can be flexibly set by those skilled in the art within the above-mentioned limitations, and the description in this embodiment is omitted.
As an alternative embodiment, as shown in fig. 1, the number of the recovery mechanisms is multiple, and as an example, the number of the recovery mechanisms includes 8 recovery mechanisms, and the air supply mechanism is respectively communicated with each of the recovery mechanisms through air pipelines.
Optionally, in this embodiment, the air supply mechanism 1 includes any air supply 11, for example, it may be a blower or an air compressor, etc., and the air supply 11 can supply air in a preset time period by controlling it to be opened in a preset time.
The gas source supply mechanism 1 comprises at least one primary gas separating block 12, and the gas source supply mechanism is respectively communicated with each recovery mechanism through the primary gas separating block 12. Or, the air source supply mechanism 1 comprises at least one second-stage air distributing block 13, the air source supply mechanism is respectively communicated with the recovery mechanisms through the first-stage air distributing block 12 and the second-stage air distributing block 13 to form a plurality of recovery branches, and the collection of a plurality of discharging scraps is realized through the plurality of recovery branches.
As an example, the air distribution block includes an air inlet and a plurality of air outlets, and the plurality of air outlets are respectively communicated with the recovery mechanisms.
Optionally, the gas distribution block further comprises a pressure gauge for monitoring the gas pressure of the plurality of gas outlets.
Optionally, the chip-collecting mechanism includes a filter element disposed in the gas flow path to retain chips.
In this embodiment, the material bits in the recovery mechanism 2 get into and are held back in the collection bits mechanism 3, and the staff can regularly clear up the material bits in the collection bits mechanism 3, carries out centralized processing to the material bits.
In some optional implementations of the present embodiment, a filter is provided in the dust-collecting mechanism 3, and the filter is provided in the gas flow path to catch the dust. So set up, the material bits flow to collection bits mechanism 3 back along with gas, and gas can continue to flow to getting rid of outside collection bits mechanism 3, and filter is located gas flow path, holds back the material bits.
The filtering piece can be a filter screen or the like, and the pore diameter of the filtering piece can be set according to the size of the scraps.
In some optional realizations of this embodiment, in order to facilitate the clearance material bits, filter and can dismantle the setting, the staff of being convenient for takes out and filters and takes out the material bits that the accumulation exists on filtering to be convenient for wash filtering.
The embodiment of the utility model provides a through air supply feed mechanism to retrieving the mechanism air feed, retrieve the mechanism and adsorb the material bits under air pressure drive, during the material bits finally get into collection bits mechanism, can clear away the material bits that produce in the production process, improve finished product quality and reduce the spoilage. The gas provided by the gas source supply mechanism is divided into a plurality of recovery mechanisms through the gas dividing block, so that the recovery mechanisms can carry out scrap removal at different positions.
Example 2
The same structure in this embodiment as that in embodiment 1 is not described in detail, and the same structural parts have the same technical effects and are not described in detail. According to the utility model discloses a concrete implementation way, the utility model provides a punching press lathe, including as above arbitrary material bits collection device.
The punching press lathe that this embodiment provided, through setting up material bits collection device as above, when carrying out the punching press incision to the punching press piece, through 1 air feed mechanisms of air supply to retrieving 2 air supplies of mechanism, retrieves mechanism 2 and adsorbs the material bits under air pressure drive, and the material bits finally get into collection bits mechanism 3, can clear away the material bits that produce in the production process, improves finished product quality and reduces the spoilage. And the air source supply mechanism 1 supplies air only in a preset time period, so that resource waste is avoided.
In a specific example, due to the fact that the scrap collecting device is additionally arranged, the problem of die wiping line stopping caused by scrap is solved, the overall utilization rate of a stamping line is improved to 58.4% from 55%, the JPH (work load per unit time) is improved to 17.5 from 16.5, and the cost of a single vehicle is reduced by 25.8 yuan/vehicle.
The utility model discloses punching press lathe through air supply feed mechanism to retrieving the mechanism air feed, retrieves the mechanism and adsorbs the material bits under air pressure drive, and the material bits finally get into collection bits mechanism, can clear away the material bits that produce in the production process, improves finished product quality reduction damage rate. The gas provided by the gas source supply mechanism is divided into a plurality of recovery mechanisms through the gas dividing block, so that the recovery mechanisms can carry out scrap removal at different positions.
Finally, it should be noted that: the embodiments in the present description are described in a progressive manner, each embodiment focuses on differences from other embodiments, and the same and similar parts among the embodiments are referred to each other. The system or the device disclosed by the embodiment corresponds to the method disclosed by the embodiment, so that the description is simple, and the relevant points can be referred to the method part for description.
The above examples are only intended to illustrate the technical solutions of the present disclosure, not to limit them; although the present disclosure has been described in detail with reference to the foregoing embodiments, it should be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions of the embodiments of the present disclosure.
Claims (10)
1. A scrap collecting device, comprising:
the air source supply mechanism is used for supplying air when opened in a preset time period;
one end of the recovery mechanism is connected with the air source supply mechanism and is used for adsorbing the scraps under the driving of air pressure;
and the scrap collecting mechanism is connected with the other end of the recovery mechanism and used for intercepting the scraps.
2. A scrap collecting apparatus according to claim 1, wherein the recovery mechanism comprises:
the recoverer body comprises an inlet end, an outlet end and a scrap collecting end, and gas enters from the inlet end and is blown out from the outlet end;
one end of the recovery pipe is connected with the scrap collecting end of the recoverer body, the other end of the recovery pipe is arranged at the scrap position, and the scraps enter the recoverer body under the driving of air pressure.
3. The scrap collecting device according to claim 2, wherein the recoverer body includes:
the inlet end of the air pipe is connected with the air source supply mechanism, and the outlet end of the air pipe is connected with the scrap collecting mechanism, wherein the air pipe comprises a reducing section with the diameter firstly reduced and then increased along the gas flowing direction;
and one end of the suction pipe is communicated with the side wall of the reducing section, and the other end of the suction pipe forms the scrap collecting end.
4. A scrap collecting device according to claim 2, wherein the recovery tube is a flexible hose.
5. A scrap collecting apparatus in accordance with claim 2 wherein said recovery mechanism further comprises: and one end of the air inlet pipe joint is connected with the recoverer body, and the other end of the air inlet pipe joint is connected with the air source supply mechanism.
6. A scrap collecting device according to any one of claims 1 to 5 wherein there are a plurality of recovery means and the air supply means is connected to each of the recovery means by air lines.
7. A material scrap collecting device in accordance with claim 6 wherein said air supply means includes at least one air distribution block through which said air supply means communicates with each of said recovery means respectively.
8. A scrap collecting device according to claim 7, wherein the air distribution block includes an air inlet and a plurality of air outlets, the plurality of air outlets being in communication with each of the recovery means respectively; and/or the presence of a gas in the gas,
the gas distribution block further comprises a pressure gauge for monitoring the gas pressure of the plurality of gas outlets.
9. A scrap collecting apparatus according to claim 1, wherein the scrap collecting means includes a filter element disposed in the gas flow path for retaining the scrap.
10. A press machine comprising the scrap collecting apparatus according to any one of claims 1 to 9.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022932804.9U CN214023181U (en) | 2020-12-09 | 2020-12-09 | Material scrap collecting device and punching machine tool |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022932804.9U CN214023181U (en) | 2020-12-09 | 2020-12-09 | Material scrap collecting device and punching machine tool |
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| CN214023181U true CN214023181U (en) | 2021-08-24 |
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| CN202022932804.9U Active CN214023181U (en) | 2020-12-09 | 2020-12-09 | Material scrap collecting device and punching machine tool |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114570837A (en) * | 2022-03-25 | 2022-06-03 | 王腾 | Material scrap collecting device for automobile stamping die |
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2020
- 2020-12-09 CN CN202022932804.9U patent/CN214023181U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114570837A (en) * | 2022-03-25 | 2022-06-03 | 王腾 | Material scrap collecting device for automobile stamping die |
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Effective date of registration: 20211011 Address after: Room 103, building 1, yard 4, Hengxing Road, Gaoliying Town, Shunyi District, Beijing Patentee after: BEIJING CHJ AUTOMOTIVE TECHNOLOGY Co.,Ltd. Patentee after: Beijing chehejia Automobile Technology Co.,Ltd. Address before: Room 103, building 1, yard 4, Hengxing Road, Gaoliying Town, Shunyi District, Beijing Patentee before: BEIJING CHJ AUTOMOTIVE TECHNOLOGY Co.,Ltd. |
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