CN213999919U

CN213999919U - Prefabricated component cloth system

Info

Publication number: CN213999919U
Application number: CN202021832951.2U
Authority: CN
Inventors: 周兆弟
Original assignee: Individual
Current assignee: Individual
Priority date: 2020-08-27
Filing date: 2020-08-27
Publication date: 2021-08-20
Anticipated expiration: 2030-08-27

Abstract

The utility model discloses a prefabricated part cloth system, prefabricated part cloth system include hopper (201), gallows (202) and handling mechanism (100), hopper (201) are located gallows (202), gallows (202) hoist in handling mechanism (100) below, be equipped with discharge opening (2011) that correspond with two at least moulds (90) of putting side by side on hopper (201), handling mechanism (100) pass through gallows (202) drive the length direction cloth of mould (90) is followed to hopper (201).

Description

Prefabricated component cloth system

Technical Field

The utility model relates to a prefabricated component production technical field, concretely relates to prefabricated component cloth system.

Background

The manufacturing steps of the concrete prefabricated part comprise: 1. putting the reinforcement cage into a mold; 2. pouring concrete into a mould with a reinforcement cage; 3. and maintaining the reinforcement cage and the concrete in the mould, wherein the maintenance comprises natural maintenance, normal-temperature maintenance and high-temperature maintenance. And pouring the concrete of the second step into a mould with a reinforcement cage through a hopper of the prefabricated part distribution system. However, the hopper of the existing prefabricated part distribution system can only pour concrete inside the hopper into one mold.

SUMMERY OF THE UTILITY MODEL

To the problem of current prefabricated component cloth system cloth inefficiency, the utility model provides a prefabricated component cloth system includes hopper, gallows, handling mechanism and at least two moulds of putting side by side, the hopper is located the gallows, the gallows hoist and mount in handling mechanism below, be equipped with the discharge opening that corresponds with two at least moulds of putting side by side on the hopper, handling mechanism passes through the gallows drives the length direction cloth of mould is followed to the hopper.

Optionally, the die further comprises a supporting beam, a gap is formed at least at the lower part between every two adjacent dies, the bottoms of the adjacent dies are connected into a whole through the supporting beam which is transversely arranged, the tops of the adjacent dies are connected into a whole through welding, and a die drawing inclined plane which is obliquely arranged is arranged on the side wall of each die.

Optionally, the prefabricated part material distribution system further comprises a plurality of pressure sensors, a plurality of limiting seats are arranged on the hanger, limiting grooves are formed in the limiting seats, the pressure sensors are inserted into the limiting grooves, and the hopper is abutted to the pressure sensors.

Optionally, a notch with an upward opening is formed in the limiting seat, and the notch is communicated with the limiting groove.

Optionally, a guide rod is arranged on the hanger, a guide hole is arranged on the hopper, the axis of the guide hole is parallel to the axis of the limiting groove, and when the pressure sensor is inserted into the limiting groove and the hopper abuts against the pressure sensor, the guide rod penetrates through the guide hole;

and/or the lifting frame or the hopper is provided with a vision sensor facing the mold, and the vision sensor is electrically connected with the lifting mechanism.

Optionally, the conveying device further comprises a mixing drum and a conveying belt, a discharge port of the mixing drum is arranged above the head end of the conveying belt, and the hoisting mechanism drives the hopper to move to the position below the tail end of the conveying belt through the hoisting frame.

Optionally, the conveying device further comprises a mixing drum, a distributing hopper and a conveying belt, wherein a discharge port of the mixing drum is formed in the upper portion of the distributing hopper, a discharge port of the distributing hopper is formed in the upper portion of the head end of the conveying belt, and the hoisting mechanism drives the hopper to move to the lower portion of the tail end of the conveying belt through the hanging bracket.

Optionally, the conveying device further comprises a scraping plate, the scraping plate is arranged at the tail end of the conveying belt and attached to the conveying belt, and the lifting mechanism drives the hopper to move to the position below the scraping plate through the hanging bracket.

Optionally, the hanger is a lifting ring, the lifting mechanism comprises a travelling crane and a steel wire rope, and the travelling crane is fixedly connected with the lifting ring through the steel wire rope.

Optionally, the material discharging device further comprises a baffle and a driver, wherein the baffle is rotatably connected with the hopper, and the driver is rotatably connected with the hopper to adjust the opening degree of the discharging opening.

In this scheme, the hopper is used for placing the concrete, and the gallows is used for supporting the hopper, and handling mechanism provides power for the hopper through the gallows to realize the hopper along mould length direction cloth. The utility model discloses in, be equipped with the discharge opening that corresponds with two at least moulds of putting side by side on the hopper, when handling mechanism passes through the gallows and drives the length direction cloth of hopper along the mould, the hopper can carry out the cloth to two above moulds through the discharge opening. By the design, the material distribution efficiency of the material distribution vehicle is improved.

The hopper directly supports in the gallows indirectly through pressure sensor, then according to the pressure value that pressure sensor detected, can obtain the gravity change of hopper, knows the material volume that bears in the hopper then, is convenient for master the storage of material, the condition of unloading, prevents few material, many materials, still helps control the cloth even, improves the precision of mastering the material.

Drawings

FIG. 1 is a schematic structural view of a middle hopper, a hanging bracket, a lifting mechanism and a mold of the present invention;

fig. 2 is the structure diagram of the material feeding hopper, the material scraping plate, the conveying belt, the mixing drum and the material distributing hopper of the utility model.

Detailed Description

In order to make those skilled in the art better understand the technical solution of the present invention, the present invention will be further described in detail with reference to the accompanying drawings and specific embodiments.

Referring to fig. 1, prefabricated part cloth system includes hopper 201, gallows 202, handling mechanism 100 and at least two moulds 90 of putting side by side, hopper 201 is hopper-shaped structure, hopper 201 is from last down size convergent, gallows 202 is located to hopper 201, gallows 202 hoists in handling mechanism 100 below, be equipped with the discharge opening 2011 that corresponds with at least two moulds 90 of putting side by side on the hopper 201 (the cloth width position of discharge opening 2011 is greater than the width of a monoblock mould 90 promptly), handling mechanism 100 drives hopper 201 through gallows 202 and follows the length direction cloth of mould 90.

In this embodiment, at least two moulds 90 are arranged side by side to form a row of moulds, each mould 90 has a mould cavity 901, and the opening 902 of the mould 90 is upward, and because the discharge opening 2011 corresponding to at least two moulds 90 arranged side by side, when the lifting mechanism 100 drives the hopper 201 to distribute along the length direction of the mould 90 through the hanger 202, the hopper 201 enters the mould cavity 901 of the mould 90 through the opening 902 from the concrete discharged from the discharge opening 2011.

In order to increase the connection strength between the adjacent molds 90, the prefabricated part material distribution system 20 further comprises support beams 91, gaps 92 are formed between the adjacent molds 90, the gaps 92 provide a path for steam to pass through during steam curing of the row molds, the bottoms of the adjacent molds 90 are connected into a whole through the transversely arranged support beams 91, the tops of the adjacent molds 90 are connected into a whole through welding, and the side wall of each mold 90 is provided with a mold drawing inclined surface 902 which is obliquely arranged. The supporting beam 91 is used for improving the connecting strength between the adjacent moulds 90 at the bottom parts thereof, the adjacent moulds 90 are used for increasing the connecting strength between the top parts thereof by welding, and the pattern drawing inclined plane 902 is used for reducing the difficulty of the concrete prefabricated part from being released from the mould 90.

Referring to fig. 1, the prefabricated member distribution system 20 further includes a plurality of pressure sensors 202a, the hanger 202 is provided with a plurality of limiting seats 202c, the limiting seats 202c are provided with limiting grooves, the pressure sensors 202a are inserted into the limiting grooves, the hopper 201 abuts against the pressure sensors 202a, and the upper periphery of the hopper 201 is supported by the pressure sensors 202a, so that the hopper 201 is indirectly supported by the hanger 202. So set up, hopper 201 directly supports in gallows 202 indirectly through pressure sensor 202a, then according to the pressure value that pressure sensor 202a detected, can obtain the gravity change of hopper 201, then knows the material volume that bears in the hopper 201, is convenient for master the storage of material, the condition of unloading, prevents few material, many materials, still helps control the cloth even, improves the precision of mastering the material.

Preferably, the hanger 202 or the hopper 201 has a vision sensor facing the mold 90, the vision sensor is electrically connected with the lifting mechanism 100, and the vision sensor is electrically connected with the lifting mechanism 100 and comprises an electrical connection and/or a signal connection.

The preform distribution system may include only a plurality of pressure sensors 202a, the preform distribution system may include only a vision sensor, and the preform distribution system may include both a plurality of pressure sensors 202a and a vision sensor.

In this embodiment, the hanger 202 is an annular hanger, the cross-section of the hopper 201 is rectangular, and the hanger 202 is correspondingly a rectangular hanger. The top of the circular hanger is provided with a plurality of pressure sensors 202a, preferably, two transverse beams at the top of the hanger 202 are respectively provided with four pressure sensors 202a, and of course, the number of the pressure sensors 202a is not limited, and those skilled in the art can adjust the number of the pressure sensors 202a according to the actual size and the support requirement, and the more the number of the pressure sensors 202a is, the higher the detection precision is relatively. The top of gallows 202 is equipped with the spacing seat 202c of upwards outstanding, and pressure sensor 202a installs in spacing seat 202c, so, can guarantee that hopper 201 and gallows 202 have certain vertical clearance, guarantee that hopper 201 wholly directly supports in pressure sensor 202a, guarantee the degree of accuracy of testing result.

The hopper 201 is inserted into the hanger 202, and a portion of the hopper 201 is located in the hanger 202, and the hopper 201 is supported by the pressure sensor 202a, so that the position of the hopper 201 above the position limiting seat 202c is located above the hanger 202. The hanger 202 is arranged to establish a supporting connection with the pressure sensor 202a, and it will be appreciated that the pressure sensor 202a may be directly supported on the side wall of the upper periphery of the hopper 201, or a concave structure may be arranged on the side wall to support the pressure sensor 202 a.

In this embodiment, the limiting seat 202c is provided with a notch 202c1 with an upward opening, the notch 202c1 is communicated with the limiting groove, the pressure sensor 202a is inserted into the limiting groove, the limiting seat 202c is preferably provided with two notches 202c1 with upward openings, the two notches 202c1 are specifically arranged in a radial symmetry manner, and the notch 202c1 is provided to facilitate the removal of the pressure sensor 202a from the notch 202c1, for example, the pressure sensor 202a can be clamped and removed by inserting a tool or an operator's finger into the notch 202c 1. Of course, the notch 202c1 may not be provided, and the clip may be directly clipped from above by a tool.

In fig. 1, the hanger 202 is provided with a guide rod 202b, the hopper 201 is provided with a guide hole 201f, the axis of the guide hole 201f is parallel to the axis of the stopper groove, and when the pressure sensor 202a is inserted into the stopper groove and the hopper 201 abuts against the pressure sensor 202a, the guide rod 202b penetrates through the guide hole 201 f. When the hopper 201 is supported on the pressure sensor 202a of the hanger 202, the guide rod 202b is correspondingly inserted into the guide hole 201f, the guide rod 202b can be over against the limit of the hopper 201, the stability of the hopper 201 is guaranteed, the guide rod 202b and the guide hole 201f are vertically arranged, the guide rod 202b has a moving allowance in the vertical direction relative to the guide hole 201f, the vertical displacement change of the hopper 201 is not influenced, and the detection of the pressure sensor 202a is not interfered. The upper end part of the guide rod 202b can be screwed into a nut, so that certain limit can be performed in the vertical direction, the maximum distance of the hopper 201 moving upwards relative to the guide rod 202b is limited, and the mounting stability of the hopper 201 is further improved. It should be understood that it is also possible to provide the guide holes 201f on the hanger 202 and the matching guide rods 202b on the hopper 201, and the principle is the same and will not be described in detail. In this embodiment, the guide rods 202b are disposed at positions of the hanger 202 near four corners, and the corresponding guide holes 201f are disposed at positions of the hopper 201 near the corners, so that the distribution is uniform.

Referring to fig. 2, the prefabricated part material distribution system 20 further includes a mixing drum 80, a material distribution hopper 70 and a conveying belt 60, wherein a material outlet 801 of the mixing drum 80 is arranged above the material distribution hopper 70, a material outlet 701 of the material distribution hopper 70 is arranged above the head end of the conveying belt 60, and the hoisting mechanism 100 drives the hopper 201 to move below the tail end of the conveying belt 60 through the hanger 202.

Of course, in other embodiments of the present invention, the distributing hopper 70 may be omitted from the prefabricated part distributing system 20, that is, the prefabricated part distributing system 20 includes the mixing drum 80 and the conveying belt 60, the discharge port 801 of the mixing drum 80 is disposed above the head end of the conveying belt 60, and the hoisting mechanism 100 drives the hopper 201 to move to the lower side of the tail end of the conveying belt 60 through the hanging bracket 202.

The prefabricated part distribution system 20 further comprises a scraping plate 50, the scraping plate 50 is arranged at the tail end of the conveying belt 60 and attached to the conveying belt 60, and the lifting mechanism 100 drives the hopper 201 to move below the scraping plate 50 through the lifting frame 202. The scraper 50 scrapes the concrete adhered to the conveyor belt 60 off the conveyor belt 60 to prevent the conveyor belt 60 from moving slowly due to the excessive concrete adhered to the conveyor belt 60. In addition, scraping the concrete off the surface of the conveyor belt 60 prevents the conveyor belt 60 from separating from the conveyor belt 60 and falling to the ground during movement.

Preferably, the prefabricated member distribution system 20 further includes a spray head for spraying high-pressure liquid to further remove the concrete on the surface of the conveyor belt 60 when the scraper plate 50 is difficult to scrape off the concrete on the surface of the conveyor belt 60.

The hanger 202 is a hanging ring, and the lifting mechanism 100 includes a traveling crane and a steel wire rope, and the traveling crane is fixedly connected with the hanging ring through the steel wire rope.

Referring to fig. 2, the prefabricated member distribution system 20 further includes a baffle 201a and a driver 201c, the driver 201c may be an air cylinder or an oil cylinder, the baffle 201a is rotatably connected to the hopper 201, and the driver 201c is rotatably connected to the hopper 201 to adjust the opening degree of the discharge port 2011.

The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, a plurality of improvements and decorations can be made without departing from the principle of the present invention, and these improvements and decorations should also be regarded as the protection scope of the present invention.

Claims

1. Prefabricated component cloth system, its characterized in that includes hopper (201), gallows (202), handling mechanism (100) and at least two moulds (90) of putting side by side, hopper (201) are located gallows (202), gallows (202) hoist in handling mechanism (100) below, be equipped with discharge opening (2011) that correspond with at least two moulds (90) of putting side by side on hopper (201), handling mechanism (100) pass through gallows (202) drive the length direction of hopper (201) along mould (90) or the array orientation cloth of mould (90).

2. The prefabricated part material distribution system according to claim 1, further comprising support beams (91), wherein gaps (92) are formed between adjacent molds (90) at least at the lower part, the bottoms of the adjacent molds (90) are connected into a whole by the support beams (91) arranged transversely, the tops of the adjacent molds (90) are connected into a whole by welding, and the side wall of each mold (90) is provided with a pattern drawing inclined surface (902) arranged obliquely.

3. The prefabricated member distribution system of claim 1, further comprising a plurality of pressure sensors (202a), wherein the hanger (202) is provided with a plurality of limiting seats (202c), the limiting seats (202c) are provided with limiting grooves, the pressure sensors (202a) are inserted into the limiting grooves, and the hopper (201) abuts against the pressure sensors (202 a).

4. The prefabricated member distribution system of claim 3, wherein the stopper base (202c) is provided with an upwardly open notch (202c1), and the notch (202c1) is communicated with the stopper groove.

5. The prefabricated member distribution system of claim 4, wherein the hanger (202) is provided with a guide rod (202b), the hopper (201) is provided with a guide hole (201f), the axis of the guide hole (201f) is parallel to the axis of the limiting groove, and when the pressure sensor (202a) is inserted into the limiting groove and the hopper (201) abuts against the pressure sensor (202a), the guide rod (202b) penetrates through the guide hole (201 f);

and/or the lifting frame (202) or the hopper (201) is provided with a visual sensor facing the mold (90), and the visual sensor is electrically connected with the lifting mechanism (100).

6. The prefabricated part distributing system of claim 1, further comprising a mixing drum and a conveying belt, wherein a discharge port of the mixing drum is arranged above a head end of the conveying belt, and the lifting mechanism (100) drives the hopper (201) to move below a tail end of the conveying belt through the hanger (202).

7. The prefabricated part distributing system of claim 1, further comprising a mixing drum (80), a material distributing hopper (70) and a conveying belt (60), wherein a discharge port (801) of the mixing drum (80) is arranged above the material distributing hopper (70), a discharge port (701) of the material distributing hopper (70) is arranged above the head end of the conveying belt (60), and the lifting mechanism (100) drives the hopper (201) to move below the tail end of the conveying belt (60) through the hanging bracket (202).

8. The prefabricated part distributing system of claim 7, further comprising a scraper (50), wherein the scraper (50) is disposed at the end of the conveyer (60) and attached to the conveyer (60), and the lifting mechanism (100) drives the hopper (201) to move below the scraper (50) through the hanger (202).

9. The prefabricated part material distribution system of claim 1, wherein the hanger (202) is a lifting ring, and the lifting mechanism (100) comprises a crane and a steel wire rope, wherein the crane is fixedly connected with the lifting ring through the steel wire rope.

10. The prefabricated member distribution system of claim 1, further comprising a baffle (201a) and a driver (201c), wherein the baffle (201a) is rotatably connected with the hopper (201), and the driver (201c) is rotatably connected with the hopper (201) to adjust the opening degree of the discharge port (2011).