CN213998308U - Horizontal type automatic welding device for annular welding seam - Google Patents

Horizontal type automatic welding device for annular welding seam Download PDF

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CN213998308U
CN213998308U CN202022900469.4U CN202022900469U CN213998308U CN 213998308 U CN213998308 U CN 213998308U CN 202022900469 U CN202022900469 U CN 202022900469U CN 213998308 U CN213998308 U CN 213998308U
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welding
clamping device
electromagnetic
motor
opening
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刘家超
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Abstract

The utility model provides a horizontal automatic welding device for circumferential weld, which is applied to tube and circumferential weld welding between tubes and plates, and comprises a multifunctional welding device, an opening turntable, a transmission device, a protective cover, an electromagnetic clamping device, a manual clamping device, a motor, an external control device interface, a power indicator and an operation indicator; the utility model provides a, current pipeline welding construction, because of technological requirement, site environment, space restriction, adopt manual operation hand (hold) welding mostly, welding quality relies on welding workman technical level completely, is difficult to guarantee welding quality's stability, need rework often, increase workman's intensity of labour, problem that production efficiency is low.

Description

Horizontal type automatic welding device for annular welding seam
The technical field is as follows:
the utility model relates to a machinery, welding technical field, in particular to are horizontal circumferential weld automatic welder.
Background art:
the existing pipeline welding construction mostly adopts manual operation handles for welding due to the process requirements, the site environment and the space limitations, the welding quality completely depends on the technical level of welding workers, the stability of the welding quality is difficult to ensure, rework is often needed, the labor intensity of workers is increased, and the production efficiency is low, so that the automatic welding device which is convenient to operate and is suitable for welding annular welding seams in narrow and small spaces is needed.
The utility model has the following contents:
the utility model aims at providing a horizontal circumferential weld automatic welder to solve the current pipeline welding construction that proposes in the above-mentioned background art, because of technological requirement, site environment, space restriction, adopt the manual operation hand (hold) welding mostly, welding quality relies on welding workman's technical merit completely, is difficult to guarantee welding quality's stability, need do over again often, increase workman's intensity of labour, problem that production efficiency is low.
The purpose of the utility model is realized like this:
a horizontal automatic welding device for annular welding seams comprises a multifunctional welding device, an opening rotary table, a transmission device, a protective cover, an electromagnetic clamping device, a manual clamping device, a motor, an external control device interface, a power indicator lamp and an operation indicator lamp; the multifunctional welding device is installed on the opening rotary table and can rotate synchronously with the opening rotary table, the opening rotary table is symmetrically installed on the transmission device, openings of the opening rotary table and the transmission device are in a clamp shape, a motor is arranged on the inner side of the top end of the transmission device, a protective cover is arranged on the upper portion of the motor, a power indicator and an operation indicator are arranged at the front end of the protective cover, an external control device interface is arranged on the side face of the protective cover, an electromagnetic clamping device is arranged on the lower portion of the protective cover, and a manual clamping device is arranged at the bottom of the electromagnetic clamping device.
The electromagnetic clamping device consists of an electromagnetic main body device, a connecting device, a shaft lever and a synchronous gear, and the synchronous gear is meshed to keep synchronous alignment with the circle center and moves in a bidirectional and equidistant manner to align and clamp the circle center; the manual clamping device is matched with the welded pipe fitting for use, and the manual clamping devices with different sizes can be replaced and used according to the specification and the size of the welded pipe fitting.
The electromagnetic main body device can be adjusted into a double electromagnetic main body device and a single electromagnetic main body device according to pipe fittings made of different materials.
The multifunctional welding device can adjust the welding angle, stretch out and draw back along the axial direction, automatically send wires and has the function of red light alignment by program control.
The motor can adjust the speed, can be operated by program control, is horizontally arranged and is parallel to the welded pipe fitting.
The utility model has the advantages that: the horizontal automatic welding device for the annular welding seam has the advantages of ingenious and practical design, simple and convenient operation, small volume and convenient use in a limited space; the electromagnetic clamping device is matched with the manual clamping device for use and is not restricted by the material of the pipe fitting; the electromagnetic main body device can be changed to be used singly or doubly according to the environment, and is convenient and efficient; the multifunctional welding device can adjust the welding angle, stretch out and draw back along the axial direction and automatically feed wires under the control of a program, has the function of red light alignment and effectively ensures the welding quality; the motor is horizontally arranged, the size of the equipment is reduced, the speed can be adjusted, the running can be controlled by a program, the diversified operation is realized, and the use efficiency is improved.
Description of the drawings:
fig. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a sectional view taken along line a-a of fig. 1.
Fig. 3 is a schematic structural view of the electromagnetic clamping device.
Fig. 4 is an exploded view of an electromagnetic clamping device.
Fig. 5 is a schematic structural diagram of the multifunctional welding device.
The components in the figure illustrate: 1. a multifunctional welding device; 2. an opening turntable; 3. a transmission device; 4. a protective cover; 5. an electromagnetic clamping device; 5-1, electromagnetic body device; 5-2. a connecting device; 5-3. shaft lever; 5-4. synchronous gear; 6. a manual clamping device; 7. a motor; 8. an external control device interface; 9. a power indicator light; 10. and operating the indicator light.
The specific implementation mode is as follows:
the technical solution of the present invention will be described clearly and completely with reference to the accompanying drawings, which illustrate only some embodiments of the present invention, but not all embodiments of the present invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of better description and simplified description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the present invention.
Examples
As shown in fig. 1 and fig. 2, the horizontal automatic welding device for circumferential welds of pipes and plates of the present invention comprises a multifunctional welding device 1, an opening turntable 2, a transmission device 3, a protection cover 4, an electromagnetic clamping device 5, a manual clamping device 6, a motor 7, an external control device interface 8, a power indicator 9, and an operation indicator 10; the multifunctional welding device 1 is installed on the opening rotary table 2 and can rotate synchronously with the opening rotary table 2, the opening rotary table 2 is symmetrically installed on the transmission device 3, the opening rotary table 2 and the opening of the transmission device 3 are both in a clamp shape, the motor 7 is arranged on the inner side of the top end of the transmission device 3, the motor 7 can adjust speed, can be operated under program control and is horizontally installed and parallel to a welded pipe fitting, the upper portion of the motor is provided with the protective cover 4, the front end of the protective cover 4 is provided with the power indicator lamp 9 and the operation indicator lamp 10, the side face of the motor is provided with the interface 8 of the external control device, the lower portion of the motor is provided with the electromagnetic clamping device 5, and the bottom of the electromagnetic clamping device 5 is provided with the manual clamping device 6.
The multifunctional welding device 1 can adjust the welding angle, stretch out and draw back along the axial direction, automatically send wires and has the function of red light alignment under the control of a program.
As shown in fig. 3 and 4, the electromagnetic clamping device 5 is composed of an electromagnetic main body device 5-1, a connecting device 5-2, a shaft rod 5-3 and a synchronous gear 5-4, and is engaged by the synchronous gear 5-4 to keep synchronous alignment with the center of a circle and move in two directions at equal intervals to align and clamp; the manual clamping device 6 is matched with the welded pipe fitting to be used, and the manual clamping device 6 with different sizes can be replaced and used according to the specification and the size of the welded pipe fitting.
The electromagnetic main body device 5-1 can be adjusted into a double electromagnetic main body device 5-1 and a single electromagnetic main body device 5-1 according to pipe fittings made of different materials.
When the horizontal automatic welding device for the circular weld joint is used, an operator places the automatic welding device on a pipe fitting to be welded, inserts the external control device, turns on the red power indicator lamp 9, controls the electromagnetic clamping device 5 through the external control device to adsorb the pipe fitting to be welded and clamp the pipe fitting, and uses the manual clamping device 6 to be matched and fastened; the red light of the multifunctional welding device 1 is aligned to a welding opening, welding wire starting equipment is filled, the motor 7 drives the opening turntable 2 to drive the multifunctional welding device 1 through the transmission device 3, the welding opening is uniformly and firmly welded by uniformly and repeatedly rotating the opening turntable 2 by taking the axis as the center of a circle and exceeding 360 degrees, and the program of an external control device can be used for controlling the multifunctional welding device 1 to adjust the welding angle, the stress, the speed and the axial telescopic distance; the operation indicating lamp 10 is green in the normal operation state, and if the operation indicating lamp 10 is red, the machine needs to be stopped immediately for power-off inspection.
The basic principles, main features and advantages of the present invention have been described above. It should be understood by those skilled in the art that the present invention is not limited by the above embodiments, and the above embodiments and descriptions are only the advantages of the present invention, and are not intended to limit the present invention, and that there may be various changes and modifications without departing from the spirit and scope of the present invention, and such changes and modifications all fall within the scope of the present invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims (5)

1. The utility model provides a horizontal girth weld automatic welder, is applied to between the pipe and the pipe, girth weld welding between pipe and the board, its characterized in that: the device comprises a multifunctional welding device (1), an opening turntable (2), a transmission device (3), a protective cover (4), an electromagnetic clamping device (5), a manual clamping device (6), a motor (7), an external control device interface (8), a power indicator lamp (9) and an operation indicator lamp (10); multifunctional welding device (1) is installed on opening carousel (2) and can be rather than synchronous revolution, opening carousel (2) symmetry is installed on transmission (3), and the opening of opening carousel (2), transmission (3) is unanimous and is pincerlike, transmission (3) top inboard is equipped with motor (7), motor (7) upper portion is equipped with safety cover (4), safety cover (4) front end is equipped with power indicator (9) and operation pilot lamp (10), and the side is equipped with external control device interface (8), and the lower part is equipped with electromagnetic clamping device (5), electromagnetic clamping device (5) bottom is equipped with manual clamping device (6).
2. The automatic horizontal welding device for the circular weld joint according to claim 1, characterized in that the electromagnetic clamping device (5) consists of an electromagnetic main body device (5-1), a connecting device (5-2), a shaft lever (5-3) and a synchronous gear (5-4), and the synchronous gear (5-4) is meshed to keep synchronous alignment with a circle center and moves in a bidirectional and equidistant manner to align and clamp; the manual clamping device (6) is matched with the welded pipe fitting for use, and the manual clamping device (6) with different sizes can be replaced and used according to the specification and the size of the welded pipe fitting.
3. The automatic horizontal girth welding device according to claim 2, wherein the electromagnetic body device (5-1) can be adjusted into a double electromagnetic body device (5-1) and a single electromagnetic body device (5-1) according to different pipe fittings.
4. The automatic horizontal welding device for circumferential weld seam according to claim 1, characterized in that the multifunctional welding device (1) can adjust the welding angle, extend and retract along the axial direction, automatically feed wires and is provided with a red light alignment function under the control of a program.
5. The automatic welding device of horizontal girth welds according to claim 1, characterized by a motor (7) which is adjustable in speed, operated by program control and installed horizontally, parallel to the tubular piece to be welded.
CN202022900469.4U 2020-11-30 2020-11-30 Horizontal type automatic welding device for annular welding seam Active CN213998308U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202022900469.4U CN213998308U (en) 2020-11-30 2020-11-30 Horizontal type automatic welding device for annular welding seam

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202022900469.4U CN213998308U (en) 2020-11-30 2020-11-30 Horizontal type automatic welding device for annular welding seam

Publications (1)

Publication Number Publication Date
CN213998308U true CN213998308U (en) 2021-08-20

Family

ID=77309642

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202022900469.4U Active CN213998308U (en) 2020-11-30 2020-11-30 Horizontal type automatic welding device for annular welding seam

Country Status (1)

Country Link
CN (1) CN213998308U (en)

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