CN213996985U - Automatic cleaning device for diaphragm frame - Google Patents
Automatic cleaning device for diaphragm frame Download PDFInfo
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- CN213996985U CN213996985U CN202022016225.XU CN202022016225U CN213996985U CN 213996985 U CN213996985 U CN 213996985U CN 202022016225 U CN202022016225 U CN 202022016225U CN 213996985 U CN213996985 U CN 213996985U
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Abstract
The utility model discloses a diaphragm frame self-cleaning device, be equipped with clamping device on the shallow, clamping device one end and frame swing joint, the frame upper end is equipped with drives actuating cylinder, drive actuating cylinder output shaft and press panel swing joint, press panel one end and baffle swing joint, be equipped with a plurality of connecting rod on the baffle, frame one side is equipped with conveying mechanism, conveying mechanism and tilting mechanism adaptation connection, the tilting mechanism below is equipped with the basin, the one end of keeping away from on the frame and driving actuating cylinder still is equipped with driving motor, the driving motor output shaft is connected with the manipulator, install the cleaning brush on the manipulator, around being provided with the locating piece on the manipulator, locating piece and frame swing joint. The utility model discloses the unmanned intervention operation of entire system has promoted electrolytic manganese workshop's automation level simultaneously, has reduced manpower use cost.
Description
Technical Field
The utility model relates to an electrolysis production technical field, specifically speaking relates to a diaphragm frame self-cleaning device.
Background
Manganese electrolysis diaphragm frame and diaphragm cloth all use the driving to hang out the back from the oxalic acid pond, adopt artifical high pressure water washing with at fixed area, have the washing incomplete influence follow-up electrolysis diaphragm permeation efficiency, further influence the problem of diaphragm life, and the washing work efficiency is low, and degree of automation is end, and the urgent need is improved. Meanwhile, a large amount of oxalic acid is used for soaking the manganese electrolysis diaphragm frame and the diaphragm cloth thereof in an electrolysis workshop, so that the production cost of unit manganese metal is greatly increased due to the large consumption of oxalic acid every year, the environmental influence is very large, and the wastewater treatment cost is also greatly increased.
SUMMERY OF THE UTILITY MODEL
In order to solve the technical problem, the utility model provides a diaphragm frame self-cleaning device.
The technical scheme of the utility model is that: an automatic cleaning device for a diaphragm frame comprises a cart, a frame, a clamping device and a cleaning device, wherein the cart is provided with the clamping device, one end of the clamping device is movably connected with the frame, the frame is provided with the cleaning device, the cleaning device comprises a pressing plate, a driving air cylinder, a baffle, connecting rods, a conveying mechanism, a turnover mechanism, a water tank, a motor, a manipulator and a positioning block, the upper end of the frame is provided with the driving air cylinder, an output shaft of the driving air cylinder is movably connected with the pressing plate, one end of the pressing plate is movably connected with the baffle, the baffle is provided with a plurality of connecting rods, one side of the frame is provided with the conveying mechanism which is in adaptive connection with the turnover mechanism, the water tank is arranged below the turnover mechanism, one end of the frame, which is far away from the driving air cylinder, is also provided with the motor, the motor is connected with the manipulator, and the manipulator is provided with a cleaning brush, the manipulator is provided with positioning blocks in a surrounding mode, and the positioning blocks are movably connected with the framework.
Preferably, clamping device includes elevating system, angle steel and a few shape poles, the shallow is improved level and is provided with the angle steel, angle steel vertical direction and a few shape pole fixed connection, elevating system includes elevator motor and lifting chain, elevator motor and shallow fixed connection, elevator motor's output shaft and lifting chain rotate to be connected, lifting chain encloses to be established a few shape pole both sides, and with leave the clearance between a few shape poles.
Preferably, the conveying mechanism comprises a conveying driving motor, a rack mechanism, a power cylinder and a wedge-shaped mechanism, an output shaft of the conveying driving motor is movably connected with the rack mechanism, the power cylinder is arranged above the driving motor, and an output end of the power cylinder is movably connected with the wedge-shaped mechanism.
Preferably, the turnover mechanism comprises a turnover driving motor, a turnover central shaft and a connecting plate, the turnover driving motor is fixedly connected with the frame, an output shaft of the turnover driving motor is in adaptive connection with the rack mechanism, the rack mechanism is movably connected with the turnover central shaft, and the turnover central shaft is fixedly connected with the connecting plate.
Preferably, division bars are arranged on two sides of the baffle, and rollers are arranged on the division bars.
Preferably, the water tank comprises a first water tank and a second water tank, the turning center shaft is rotatably connected with the first water tank, an air pipe is arranged on the first water tank, one end of the air pipe is connected with the air pump, the first water tank and the second water tank are arranged side by side, and the second water tank is arranged below the manipulator.
Preferably, the number of the positioning blocks is four, the positioning blocks are uniformly distributed on two sides of the manipulator, and the two positioning blocks located on the same side of the manipulator are arranged in a reverse direction.
Preferably, the lower end of the baffle is provided with four springs which are respectively arranged at the four corners of the baffle.
Compared with the prior art, the utility model discloses following beneficial effect has:
(1) the automatic cleaning of the electrolytic diaphragm frame and the diaphragm cloth thereof can be realized in a matching way, the problem that the poor permeability of the diaphragm cloth in the electrolytic process is influenced due to incomplete cleaning in the existing production process is solved, and the service life of the diaphragm cloth is prolonged; meanwhile, oxalic acid is reduced or not used when the diaphragm frame is cleaned in an electrolytic manganese workshop, so that the production cost is reduced, and the production cost of unit manganese metal is reduced; meanwhile, the whole system is operated without human intervention, the automation level of the electrolytic manganese production workshop is improved, and the labor use cost is reduced.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a top view of the present invention.
Fig. 3 is a left side view of the present invention.
Fig. 4 is a partial enlarged view of the present invention.
Fig. 5 is an enlarged schematic view of the frame and the clamping device of the present invention.
Detailed Description
The present invention will be further described with reference to the accompanying drawings and the following detailed description.
As shown in fig. 1 to 5, an automatic cleaning device for a diaphragm frame comprises a cart 1, a frame 2, a pressing plate 3, a driving cylinder 4, a baffle 5, a connecting rod 6, a motor 7, a manipulator 8, a positioning block 9, angle steel 10, a rod 11, a lifting motor 12, a lifting chain 13, a conveying driving motor 14, a rack mechanism 15, a power cylinder 16, a wedge mechanism 17, a turnover driving motor 18, a turnover central shaft 19, a connecting plate 20, a roller 21, a first water tank 22, an air pipe 23, a second water tank 24, a spring 25 and a diaphragm frame 26.
The cart 1 is provided with a clamping device, the cart 1 and the clamping device thereof are symmetrically distributed at the left side and the right side of the frame 2, the cart 1 at the left side and the clamping device thereof are used for conveying a diaphragm frame 26 which is just taken out of an electrolytic bath, the cart 1 at the right side and the clamping device thereof are used for conveying a cleaned diaphragm frame 26, one end of the clamping device is movably connected with the frame 2, the frame 2 is provided with a cleaning device, the cleaning device comprises a pressing plate 3, a driving cylinder 4, a baffle plate 5, connecting rods 6, a conveying mechanism, a turnover mechanism, a water tank, a motor 7, a mechanical arm 8 and a positioning block 9, the upper end of the frame 2 is provided with the driving cylinder 4, an output shaft of the driving cylinder 4 is movably connected with the pressing plate 3, the pressing plate 3 is controlled to be tensioned or loosened, one end of the pressing plate 3 is movably connected with the baffle plate 5, the baffle plate 5 is provided with a plurality of connecting rods 6, and four corners at the lower end of the baffle plate 5 are respectively provided with four springs 25, frame 2 one side is equipped with conveying mechanism, conveying mechanism and tilting mechanism adaptation connection, the tilting mechanism below is equipped with the basin, the one end of keeping away from on frame 2 and driving actuating cylinder 4 still is equipped with motor 7, motor 7 is connected with manipulator 8, around being provided with locating piece 9 on the manipulator 8, locating piece 9 is four, evenly distributed is in 8 both sides of manipulator, manipulator 8 scope of activity in the course of the work does not surpass the scope that locating piece 9 centers on and forms, and two locating pieces 9 that are located 8 homonymies of manipulator are reverse setting, locating piece 9 and frame 2 swing joint, in this embodiment, locating piece 9 uses the location cylinder, in other embodiments the location cylinder replacement is other devices that have the locate function.
Clamping device includes elevating system, angle steel 10 and few shape pole 11, it is provided with angle steel 10 to go up the level in shallow 1, angle steel 10 vertical direction and few shape pole 11 fixed connection, elevating system includes elevator motor 12 and lifting chain 13, elevator motor 12 and shallow 1 fixed connection, elevator motor 12's output shaft and lifting chain 13 rotate and are connected, lifting chain 13 encloses to be established in few shape pole 11 both sides, and with few shape pole between 11 leave the clearance, angle steel 10 location is at diaphragm frame 26 side pole face, few shape pole 11 are used for tensioning diaphragm cloth, with this convenient subsequent washing.
The conveying mechanism comprises a conveying driving motor 14, a rack mechanism 15, a power cylinder 16 and a wedge-shaped mechanism 17, wherein the wedge-shaped mechanism 17 consists of two separable cross son-mother parts (which are common wedge-shaped mechanisms on the market and are not shown in the figure), an output shaft of the conveying driving motor 14 is movably connected with the rack structure, the power cylinder 16 is arranged above the driving motor, and an output end of the power cylinder 16 is movably connected with the wedge-shaped mechanism 17.
The turnover mechanism comprises a turnover driving motor 18, a turnover center shaft 19 and a connecting plate 20, the turnover driving motor 18 is fixedly connected with the frame 2, an output shaft of the turnover driving motor 18 is connected with a rack mechanism 15 in an adaptive mode (the rack mechanism comprises a gear and a rack which are used in a matched mode and are not a practical innovation point for common combined connection modes on the market, so that the turnover driving motor is not in detail written in the market), the rack mechanism 15 is movably connected with the turnover center shaft 19, and the turnover center shaft 19 is fixedly connected with the connecting plate 20. The two sides of the baffle 5 are provided with division bars, the division bars are provided with rollers 21, and the rollers 21 are arranged side by side in a rotating way, so that the position of the diaphragm frame 26 in the first cleaning can be limited.
The water tank comprises a first water tank 22 and a second water tank 24, the turning central shaft 19 is rotatably connected with the first water tank 22, an air pipe 23 is arranged on the first water tank 22, one end of the air pipe 23 is connected with an air pump, and the first all-dimensional cleaning is provided for the diaphragm frame 26; the first water tank 22 and the second water tank 24 are arranged side by side, the second water tank 24 is arranged below the manipulator 8, and the manipulator 8 is provided with a cleaning brush, and the mechanism is matched to provide the diaphragm frame 26 with the second all-directional brushing.
The utility model discloses a theory of operation does: after the diaphragm frame 26 comes out of the electrolytic tank, an operator aligns the diaphragm cloth slotted hole assembly clamping device to tension the diaphragm cloth, the diaphragm cloth is positioned on the side face of the diaphragm frame 26 through angle steel 10, the n-shaped rod 11 is used for tensioning the diaphragm cloth, the diaphragm frame 26 is lifted to a position matched with a conveying mechanism through a lifting chain 13, the trolley 1 is pushed to the frame 2, the diaphragm frame 26 to be cleaned reaches a specified position under the conveying of the conveying mechanism, and the diaphragm frame 26 is guided by rollers 21 arranged on the diaphragm side by side.
After the diaphragm frame 26 reaches the designated position, the conveying driving motor 14 is parallel to the power cylinder 16, the wedge-shaped mechanism 17 is opened, the diaphragm frame 26 is put down, and the primary and secondary parts are combined under the action of the power cylinder 16 during combination; when in separation, the master and the slave are separated under the action of the power cylinder 16; the cylinder 4 is driven downwards to separate the pressure plate 3 from the baffle 5, and the baffle 5 presses the diaphragm frame 26 under the action of the four springs 7.
After the driving cylinder 4 is separated from the conveying mechanism and the opening mechanism is separated from the fixing mechanism, the diaphragm frame 26, the fixing mechanism, the conveying mechanism and the like form an independent body which can rotate around the turning central shaft 19; the independent body rotates along the overturning central shaft 19 to enter a first water tank 22 for storing a certain amount of water under the action of an overturning mechanism driving motor 8 through a gear rack mechanism 10, and the frame surface is overturned downwards for cleaning; in the cleaning process, the air pump introduces high-pressure air into the first water tank 22 through the air pipe 23 to form bubbles, and the bubbles burst to generate bursting force to assist in cleaning the diaphragm cloth.
After the cleaning is finished, the independent body rotates along the overturning central shaft 19 to return under the action of the overturning driving motor 18 through the rack mechanism 15; a baffle is arranged on the fixing mechanism, the driving cylinder 4 is triggered to move upwards, and the pressing plate 3 and the baffle 5 are pulled upwards, so that the diaphragm frame 26 is not pressed by the elasticity of the spring 25; meanwhile, the conveying driving motor 14 is combined with the conveying mechanism under the parallel action of the power cylinder 16, and the conveying mechanism is started to convey the diaphragm frame 26 to the brushing module for brushing.
In the brushing module, the transverse and longitudinal original point positions are positioned and brushed through the positioning blocks 9 which are arranged in the reverse direction, and the diaphragm frame 26 and the diaphragm cloth are brushed in a reciprocating way hole by hole through the cleaning brush arranged on the manipulator 8; after the brushing is finished, the positioning block 9 is opened, the membrane frame 26 is conveyed to the right lifting mechanism from the belt conveying structure through the brushing module, the membrane frame 26 is placed on the cart 1 through the lifting chain 12, and the single-frame cleaning process is finished.
The above-mentioned embodiments are only preferred embodiments of the present invention, and the scope of the right of the present invention should not be limited thereby, and therefore, modifications, equivalent changes, improvements, etc. made in the claims of the present invention are still included in the scope of the present invention.
Claims (8)
1. A diaphragm frame self-cleaning device which characterized in that: comprises a cart (1), a frame (2), a clamping device and a cleaning device, wherein the cart (1) is provided with the clamping device, one end of the clamping device is movably connected with the frame (2), the frame (2) is provided with the cleaning device, the cleaning device comprises a pressing plate (3), a driving cylinder (4), a baffle (5), a connecting rod (6), a conveying mechanism, a turnover mechanism, a water tank, a motor (7), a mechanical arm (8) and a positioning block (9), the upper end of the frame (2) is provided with the driving cylinder (4), an output shaft of the driving cylinder (4) is movably connected with the pressing plate (3), one end of the pressing plate (3) is movably connected with the baffle (5), the baffle (5) is provided with a plurality of connecting rods (6), one side of the frame (2) is provided with the conveying mechanism, and the conveying mechanism is in adaptive connection with the turnover mechanism, the turnover mechanism is provided with a water tank below, one end of the frame (2) far away from the driving cylinder (4) is further provided with a motor (7), an output shaft of the motor (7) is connected with a manipulator (8), the manipulator (8) is provided with a cleaning brush, the manipulator (8) is provided with a positioning block (9) around the same, and the positioning block (9) is movably connected with the frame (2).
2. The automatic cleaning device for a membrane frame according to claim 1, wherein: clamping device includes elevating system, angle steel (10) and a few shape pole (11), shallow (1) is improved level and is provided with angle steel (10), angle steel (10) vertical direction and a few shape pole (11) fixed connection, elevating system includes elevator motor (12) and lifting chain (13), elevator motor (12) and shallow (1) fixed connection, the output shaft and lifting chain (13) of elevator motor (12) rotate and are connected, lifting chain (13) enclose and establish a few shape pole (11) both sides, and with leave the clearance between a few shape pole (11).
3. The automatic cleaning device for a membrane frame according to claim 1, wherein: the conveying mechanism comprises a conveying driving motor (14), a rack mechanism (15), a power cylinder (16) and a wedge-shaped mechanism (17), an output shaft of the conveying driving motor (14) is movably connected with the rack structure, the power cylinder (16) is arranged above the driving motor, and an output end of the power cylinder (16) is movably connected with the wedge-shaped mechanism (17).
4. The automatic cleaning device for a membrane frame according to claim 1, wherein: the turnover mechanism comprises a turnover driving motor (18), a turnover central shaft (19) and a connecting plate (20), the turnover driving motor (18) is fixedly connected with the frame (2), an output shaft of the turnover driving motor (18) is connected with the rack mechanism (15) in an adaptive mode, the rack mechanism (15) is movably connected with the turnover central shaft (19), and the turnover central shaft (19) is fixedly connected with the connecting plate (20).
5. The automatic cleaning device for a membrane frame according to claim 1, wherein: and partition strips are arranged on two sides of the baffle (5), and rollers (21) are arranged on the partition strips.
6. The automatic cleaning device for a membrane frame according to claim 4, wherein: the water tank comprises a first water tank (22) and a second water tank (24), the overturning center shaft (19) is rotatably connected with the first water tank (22), an air pipe (23) is arranged on the first water tank (22), one end of the air pipe (23) is connected with an air pump, the first water tank (22) and the second water tank (24) are arranged side by side, and the second water tank (24) is arranged below the manipulator (8).
7. The automatic cleaning device for a membrane frame according to claim 1, wherein: the number of the positioning blocks (9) is four, the positioning blocks are evenly distributed on two sides of the manipulator (8), and the positioning blocks (9) are located on the same side of the manipulator (8) and are arranged in a reverse direction.
8. The automatic cleaning device for a membrane frame according to claim 1, wherein: the lower end of the baffle (5) is provided with four springs (25) which are respectively arranged at four corners of the baffle (5).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022016225.XU CN213996985U (en) | 2020-09-15 | 2020-09-15 | Automatic cleaning device for diaphragm frame |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022016225.XU CN213996985U (en) | 2020-09-15 | 2020-09-15 | Automatic cleaning device for diaphragm frame |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN213996985U true CN213996985U (en) | 2021-08-20 |
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ID=77297451
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202022016225.XU Active CN213996985U (en) | 2020-09-15 | 2020-09-15 | Automatic cleaning device for diaphragm frame |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN213996985U (en) |
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2020
- 2020-09-15 CN CN202022016225.XU patent/CN213996985U/en active Active
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20211221 Address after: 443500 group 1, Jinyangkou village, longzhouping Town, Changyang, Yichang City, Hubei Province (Longjin Xingcheng Tujia style street) 10-06 Patentee after: Yichang Yihe Machinery Manufacturing Co.,Ltd. Address before: 312000 No. 621, Baziqiao village, Qixian town, Shaoxing County, Shaoxing City, Zhejiang Province Patentee before: Lin Fengjuan Patentee before: Li Wei |
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| TR01 | Transfer of patent right |