CN213996371U

CN213996371U - Release agent spraying machine for wire rod outer covering pressure injection

Info

Publication number: CN213996371U
Application number: CN202022949139.4U
Authority: CN
Inventors: 魏玉岐; 陈柏林
Original assignee: Villette Technology Tianjin Co ltd
Current assignee: Villette Technology Tianjin Co ltd
Priority date: 2020-12-08
Filing date: 2020-12-08
Publication date: 2021-08-20
Anticipated expiration: 2030-12-08

Abstract

The utility model belongs to the technical field of wire rod release agent spraying machine, in particular to a wire rod is pressed outward and is annotated and use release agent spraying machine, including installation mechanism and alignment mechanism, installation mechanism includes lower supporting box and fixes the upper supporting box at its top surface, the inside of upper supporting box is equipped with first appearance chamber, second appearance chamber and third appearance chamber from right to left in proper order, alignment mechanism installs in the first appearance chamber; when the wire rod conveys, detect the synchronous rotation of wheel, the encoder tests the speed to detecting the wheel, thereby survey the transfer rate of wire rod, the encoder is with signal transmission to controller, the quantity of atomizer is opened according to the transfer rate control of wire rod to the controller, when wire rod transfer rate is very fast, open more quantity's atomizer, when wire rod transfer rate is slow, open less quantity's atomizer, can adjust according to the transfer rate of wire rod, guarantee that the spraying of wire rod outer wall protective agent is even.

Description

Release agent spraying machine for wire rod outer covering pressure injection

Technical Field

The utility model belongs to the technical field of wire rod release agent spraying machine, concretely relates to wire rod is outer by pressure injection with release agent spraying machine.

Background

Along with the continuous development of power technology, household electrical appliances and industrial electrical appliances are more and more in variety and wider in application range, along with the increase of the application quantity of the electrical appliances, the demand and the quality requirement on conductive wires are more and more large, and when the wires are produced, various protective materials need to be sprayed on the surfaces of the wires to protect the wires.

The spraying speed of the release agent spraying machine for pressure injection of the existing wire rod is relatively fixed, the wire rod is conveyed at a high speed and a low speed, the external spraying amount of the wire rod is small due to the fact that the wire rod is too high in linear speed, the external spraying amount of the wire rod is large due to the fact that the wire rod is slow, the spraying material cannot be adjusted in real time according to the linear speed, and the applicability is low.

Therefore, the release agent spraying machine for wire rod external pressure injection is provided by the technical personnel in the field, so as to solve the problems in the background technology.

SUMMERY OF THE UTILITY MODEL

To solve the problems set forth in the background art described above. The utility model provides a wire rod is outer by pressure injection with release agent spraying machine has the characteristics of real-time regulation.

In order to achieve the above object, the utility model provides a following technical scheme: a release agent spraying machine for wire rod external pressure injection comprises an installation mechanism and a straightening mechanism, wherein the installation mechanism comprises a lower support box and an upper support box fixed on the top surface of the lower support box, a first containing cavity, a second containing cavity and a third containing cavity are sequentially arranged in the upper support box from right to left, the straightening mechanism is installed in the first containing cavity, two symmetrically arranged closing doors are hinged to the open end of the lower support box, a controller is fixedly connected to one side of the upper support box close to the closing doors, a high-pressure pump and an oil can are fixedly connected to the inner wall of the lower support box, the high-pressure pump is electrically connected with an external power supply, the input end of the high-pressure pump is connected with the inner cavity of the oil can through a hose, delivery pipes are fixedly connected to the two long side walls of the inner wall of the second containing cavity, and three atomizing nozzles are fixedly connected to the delivery pipes at equal intervals, the inner wall of the third containing cavity is fixedly provided with a claw, the two conveying pipes are connected with the output end of the high-pressure pump, the inner wall of the lower supporting box is also fixedly connected with a recoverer, the input end of the recoverer is communicated with the second containing cavity and the inside of the third containing cavity, the output end of the recoverer is communicated with the inside of the oil can through a pipeline, the inner wall of the lower supporting box is fixedly connected with a charging basket, the charging basket is connected with the input end of the high-pressure pump through a hose, the straightening mechanism comprises a support and four pressing wheels, the pressing wheels are rotationally connected with the support, the four pressing wheels are arranged in a V shape, the straightening mechanism further comprises a detection wheel and an encoder, the encoder is fixed on the support, the detection wheel is coaxially fixed at the input end of the encoder, and the detection wheel is positioned between the four pressing wheels, the support is fixed in the first holding cavity, guiding mechanisms are installed on two sides of the upper supporting box, and supporting mechanisms are installed on four corners of the bottom surface of the lower supporting box.

Preferably, the guide mechanism comprises a guide bracket and a transverse guide wheel horizontally rotating on the guide bracket, the top surface of the guide bracket is also rotatably connected with two vertical guide wheels vertically arranged, and the guide bracket is fixedly connected with the upper support box.

Preferably, the top surface of the upper supporting box is hinged with a first cover plate, a second cover plate and a third cover plate, and the first cover plate, the second cover plate and the third cover plate respectively correspond to the first accommodating cavity, the second accommodating cavity and the third accommodating cavity.

Preferably, the top surface of the upper supporting box is provided with a sealing groove, the sealing groove is located at the opening end of the second accommodating cavity, and the bottom surface of the second cover plate is fixedly connected with a sealing rubber strip which corresponds to the sealing groove.

Preferably, the supporting mechanism comprises a universal wheel and a threaded pipe, the universal wheel and the threaded pipe coaxially rotate, the supporting mechanism further comprises a pressing plate and a screw rod coaxially fixed on the top surface of the pressing plate, the screw rod is in threaded connection with the threaded pipe, and the threaded pipe is fixedly connected with the lower supporting box.

Preferably, the bottom surface of the pressure plate is fixedly connected with a rubber plate.

Compared with the prior art, the beneficial effects of the utility model are that:

when using, the wire rod is straightened via four pinch rollers, and simultaneously, detect wheel and wire rod contact, when the wire rod conveying, it rotates to detect the wheel synchronization, the encoder tests the speed to detecting the wheel, thereby survey the transfer rate of wire rod, the encoder is with signal transmission to controller, the controller is according to the quantity of opening atomizer of the transfer rate control of wire rod, when wire rod transfer rate is very fast, open more quantity's atomizer, when wire rod transfer rate is slower, open less quantity's atomizer, can adjust according to the transfer rate of wire rod, it is even to guarantee the spraying of wire rod outer wall protective agent, the recoverer is retrieved the atomizing protective agent that second appearance chamber and third appearance intracavity participated, then retrieve in resupplying to the oilcan.

Drawings

The accompanying drawings are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention, and together with the description serve to explain the invention and not to limit the invention. In the drawings:

fig. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic diagram of the distribution of the positions of the atomizing nozzles according to the present invention;

fig. 3 is a schematic structural view of the lower support box of the present invention;

fig. 4 is a schematic structural view of the straightening mechanism of the present invention;

fig. 5 is a schematic structural view of the supporting mechanism of the present invention;

fig. 6 is a schematic view of the installation position of the sealing rubber strip in the present invention.

In the figure: 1. an installation mechanism; 101. a first cavity; 102. a second cavity; 103. a third cavity; 104. a sealing groove; 11. a lower support box; 12. a closing door; 13. an upper support box; 131. a first cover plate; 132. a second cover plate; 133. a third cover plate; 134. sealing rubber strips; 14. a controller; 15. a high pressure pump; 151. a charging bucket; 16. a recoverer; 161. an oil can; 17. a delivery pipe; 171. an atomizing spray head; 18. a claw; 2. a straightening mechanism; 21. a support; 22. a pinch roller; 23. detecting a wheel; 24. an encoder; 3. a guide mechanism; 31. a guide bracket; 32. a transverse guide wheel; 33. a vertical guide wheel; 4. a support mechanism; 41. a universal wheel; 42. a threaded pipe; 43. pressing a plate; 44. a screw; 45. a rubber plate.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-6, the present invention provides the following technical solutions: a wire rod is pressed and injected and used the release agent spraying machine, including mounting mechanism 1 and straightening mechanism 2, the mounting mechanism 1 includes the lower supporting box 11 and fixes on its top surface upper supporting box 13, the inside of the upper supporting box 13 is equipped with the first and held the cavity 101, the second holds the cavity 102 and the third and held the cavity 103 from right to left sequentially, the straightening mechanism 2 is installed in the first holds the cavity 101, the open end of the lower supporting box 11 articulates there are two closed doors 12 arranged symmetrically, one side of the upper supporting box 13 close to closed door 12 is fixedly connected with the controller 14, the inner wall of the lower supporting box 11 is fixedly connected with the high-pressure pump 15 and the oilcan 161, the high-pressure pump 15 is connected with the external power supply, the input end of the high-pressure pump 15 is connected with the inner chamber of the oilcan 161 through the hose, two long-edge sidewalls of inner wall of the second holding cavity 102 are fixedly connected with the delivery pipe 17, there are three atomizer nozzles 171 in equidistant interval fixedly connected with on the delivery pipe 17, the inner wall of the third cavity 103 is fixedly provided with a claw 18, the two conveying pipes 17 are connected with the output end of the high-pressure pump 15, the inner wall of the lower supporting box 11 is also fixedly connected with a recoverer 16, the input end of the recoverer 16 is communicated with the second cavity 102 and the inside of the third cavity 103, the output end of the recoverer 16 is communicated with the inside of an oil can 161 through a pipeline, the inner wall of the lower supporting box 11 is fixedly connected with a charging basket 151, the charging basket 151 is connected with the input end of the high-pressure pump 15 through a hose, the straightening mechanism 2 comprises a bracket 21 and four pressing wheels 22, the pressing wheels 22 are rotatably connected with the bracket 21, the four pressing wheels 22 are arranged in a V shape, the straightening mechanism 2 further comprises a detection wheel 23 and an encoder 24, the encoder 24 is fixed on the bracket 21, the detection wheel 23 is coaxially fixed at the input end of the encoder 24, the detection wheel 23 is positioned between the four pressing wheels 22, the bracket 21 is fixed in the first cavity 101, guiding mechanisms 3 are installed on two sides of the upper supporting box 13, supporting mechanisms 4 are installed on four corners of the bottom surface of the lower supporting box 11, and a sliding groove for a wire to pass through is formed in the upper supporting box 13.

In this embodiment: when the wire straightening device is used, a wire slides through a sliding groove of the upper supporting box 13 and sequentially passes through the first containing cavity 101, the second containing cavity 102 and the third containing cavity 103, meanwhile, the wire is modulated and tested speed through the straightening mechanism 2, the guide mechanism 3 is used for limiting and guiding the transmission of the wire, the high-pressure pump 15 is used for pressurizing and conveying a protective agent in the oil can 161 into the conveying pipe 17, the protective agent is atomized and sprayed to the outer wall of the wire through the atomizing spray head 171, redundant protective agent on the wire is remained in the third containing cavity 103 when passing through the third containing cavity 103, meanwhile, the claw 18 in the third containing cavity 103 is used for limiting and guiding the wire to prevent the wire from deviating from a transmission path, the wire is straightened through the four press wheels 22, meanwhile, the detection wheel 23 is in contact with the wire, when the wire is transmitted, the detection wheel 23 synchronously rotates, the encoder 24 is used for testing the speed of the detection wheel 23, so that the transmission speed of the wire is measured, encoder 24 is with signal transmission to controller 14, controller 14 opens the quantity of atomizer 171 according to the transfer rate control of wire rod, when wire rod transfer rate is faster, open more quantity of atomizer 171, when wire rod transfer rate is slower, open less quantity of atomizer 171, can adjust according to the transfer rate of wire rod, it is even to guarantee wire rod outer wall protective agent spraying, recoverer 16 retrieves the atomizing protective agent of participation in second appearance chamber 102 and the third appearance chamber 103, then retrieve in resupplying to oilcan 161.

In fig. 1, 2 and 3: the guide mechanism 3 comprises a guide bracket 31 and a transverse guide wheel 32 horizontally rotating on the guide bracket 31, the top surface of the guide bracket 31 is also rotatably connected with two vertical guide wheels 33 which are vertically arranged, the guide bracket 31 is fixedly connected with the upper support box 13, the wire is supported by the transverse guide wheel 32 on the guide bracket 31, and the two vertical guide wheels 33 are used for limiting and guiding the wire to prevent the deviation of the transmission path of the wire.

In fig. 1: the top surface of the upper supporting box 13 is hinged with a first cover plate 131, a second cover plate 132 and a third cover plate 133, the first cover plate 131, the second cover plate 132 and the third cover plate 133 respectively correspond to the first accommodating cavity 101, the second accommodating cavity 102 and the third accommodating cavity 103, because the high-pressure pump 15 directly carries out pressurized atomization and ejection on the protective agent in the oil can 161, atomization is not needed by air, when the first cover plate 131, the second cover plate 132 and the third cover plate 133 are all closed, the air pressure in the first accommodating cavity 101, the second accommodating cavity 102 and the third accommodating cavity 103 is in a balanced state, the atomized protective agent cannot flow outwards, and pollution to the working environment cannot be caused.

In fig. 1 and 6: the top surface of the upper supporting box 13 is provided with a sealing groove 104, the sealing groove 104 is located at the open end of the second accommodating cavity 102, the bottom surface of the second cover plate 132 is fixedly connected with a sealing rubber strip 134, the sealing rubber strip 134 corresponds to the sealing groove 104, the atomized protective agent can be filled in the sealing groove 104, when the second cover plate 132 is closed, the sealing rubber strip 134 on the second cover plate 132 is pressed in the sealing groove 104, and the sealing performance is high.

In fig. 5: supporting mechanism 4 includes universal wheel 41 and screwed pipe 42, universal wheel 41 and the coaxial rotation of screwed pipe 42, supporting mechanism 4 still includes clamp plate 43 and the coaxial screw rod 44 of fixing at its top surface, screw rod 44 and screwed pipe 42 spiro union, screwed pipe 42 and lower supporting box 11 fixed connection, universal wheel 41 can be followed screwed pipe 42 and rotated, carry out the direction regulation, it is comparatively convenient to remove, rotate screw rod 44 through clamp plate 43, the height of adjustment clamp plate 43, it is fixed to the support of lower supporting box 11 to realize, the bottom surface fixedly connected with rubber slab 45 of clamp plate 43, when rubber slab 45 contacts with ground, frictional force is great, it is more stable to place.

The utility model discloses a theory of operation and use flow: when the wire straightening device is used, a wire slides through a sliding groove of the upper supporting box 13 and sequentially passes through the first containing cavity 101, the second containing cavity 102 and the third containing cavity 103, meanwhile, the wire is modulated and tested speed through the straightening mechanism 2, the guide mechanism 3 is used for limiting and guiding the transmission of the wire, the high-pressure pump 15 is used for pressurizing and conveying a protective agent in the oil can 161 into the conveying pipe 17, the protective agent is atomized and sprayed to the outer wall of the wire through the atomizing spray head 171, redundant protective agent on the wire is remained in the third containing cavity 103 when passing through the third containing cavity 103, meanwhile, the claw 18 in the third containing cavity 103 is used for limiting and guiding the wire to prevent the wire from deviating from a transmission path, the wire is straightened through the four press wheels 22, meanwhile, the detection wheel 23 is in contact with the wire, when the wire is transmitted, the detection wheel 23 synchronously rotates, the encoder 24 is used for testing the speed of the detection wheel 23, so that the transmission speed of the wire is measured, encoder 24 is with signal transmission to controller 14, controller 14 opens the quantity of atomizer 171 according to the transfer rate control of wire rod, when wire rod transfer rate is faster, open more quantity of atomizer 171, when wire rod transfer rate is slower, open less quantity of atomizer 171, can adjust according to the transfer rate of wire rod, it is even to guarantee wire rod outer wall protective agent spraying, recoverer 16 retrieves the atomizing protective agent of participation in second appearance chamber 102 and the third appearance chamber 103, then retrieve in resupplying to oilcan 161.

Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described in the foregoing embodiments, or equivalents may be substituted for elements thereof. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. The utility model provides a wire rod is outer by mould release spraying machine for pressure injection which characterized in that: the device comprises an installation mechanism (1) and a straightening mechanism (2), wherein the installation mechanism (1) comprises a lower support box (11) and an upper support box (13) fixed on the top surface of the lower support box (11), a first accommodating cavity (101), a second accommodating cavity (102) and a third accommodating cavity (103) are sequentially arranged inside the upper support box (13) from right to left, the straightening mechanism (2) is installed in the first accommodating cavity (101), two symmetrically-arranged closing doors (12) are hinged to the open end of the lower support box (11), one side of the upper support box (13) close to the closing door (12) is fixedly connected with a controller (14), a high-pressure pump (15) and an oil pot (161) are fixedly connected to the inner wall of the lower support box (11), the high-pressure pump (15) is electrically connected with an external power supply, and the input end of the high-pressure pump (15) is connected with the inner cavity of the oil pot (161) through a hose, the two long side walls of the inner wall of the second containing cavity (102) are fixedly connected with conveying pipes (17), three atomizing nozzles (171) are fixedly connected to the conveying pipes (17) at equal intervals, clamping claws (18) are fixedly installed on the inner wall of the third containing cavity (103), the two conveying pipes (17) are connected with the output end of the high-pressure pump (15), the inner wall of the lower supporting box (11) is further fixedly connected with a recoverer (16), the input end of the recoverer (16) is communicated with the second containing cavity (102) and the inside of the third containing cavity (103), the output end of the recoverer (16) is communicated with the inside of the oil can (161) through a pipeline, the inner wall of the lower supporting box (11) is fixedly connected with a charging basket (151), the charging basket (151) is connected with the input end of the high-pressure pump (15) through a hose, the straightening mechanism (2) comprises a support (21) and four pressing wheels (22), pinch roller (22) with support (21) rotate to be connected, four pinch roller (22) are arranged for "V style of calligraphy", straightening mechanism (2) are still including detecting wheel (23) and encoder (24), encoder (24) are fixed on support (21), detect wheel (23) coaxial fixation the input of encoder (24), it is located four to detect wheel (23) between pinch roller (22), support (21) are fixed in first appearance chamber (101), guiding mechanism (3) are all installed to the both sides of going up supporting box (13), supporting mechanism (4) are all installed in the bottom surface four corners of lower supporting box (11), it offers the spout that is used for the wire rod to pass on supporting box (13).

2. The release agent spraying machine for wire rod external pressure injection according to claim 1, characterized in that: the guide mechanism (3) comprises a guide bracket (31) and a transverse guide wheel (32) horizontally rotating on the guide bracket, the top surface of the guide bracket (31) is also rotatably connected with two vertical guide wheels (33) which are vertically arranged, and the guide bracket (31) is fixedly connected with the upper supporting box (13).

3. The release agent spraying machine for wire rod external pressure injection according to claim 1, characterized in that: the top surface of the upper supporting box (13) is hinged with a first cover plate (131), a second cover plate (132) and a third cover plate (133), and the first cover plate (131), the second cover plate (132) and the third cover plate (133) respectively correspond to the first accommodating cavity (101), the second accommodating cavity (102) and the third accommodating cavity (103).

4. The release agent spraying machine for wire rod external pressure injection according to claim 3, characterized in that: a sealing groove (104) is formed in the top surface of the upper supporting box (13), the sealing groove (104) is located at the opening end of the second containing cavity (102), a sealing rubber strip (134) is fixedly connected to the bottom surface of the second cover plate (132), and the sealing rubber strip (134) corresponds to the sealing groove (104).

5. The release agent spraying machine for wire rod external pressure injection according to claim 1, characterized in that: the supporting mechanism (4) comprises a universal wheel (41) and a threaded pipe (42), the universal wheel (41) and the threaded pipe (42) rotate coaxially, the supporting mechanism (4) further comprises a pressing plate (43) and a screw rod (44) coaxially fixed to the top surface of the pressing plate, the screw rod (44) is in threaded connection with the threaded pipe (42), and the threaded pipe (42) is fixedly connected with the lower supporting box (11).

6. The release agent spraying machine for wire rod external pressure injection according to claim 5, characterized in that: the bottom surface of the pressing plate (43) is fixedly connected with a rubber plate (45).