CN213995776U - Mixing system and output system of high-viscosity material - Google Patents

Abstract

A mixing system and an output system of high-viscosity materials are disclosed, wherein a high-viscosity material heating container in the mixing system has a heating function and is used for containing the high-viscosity materials; the dry material adding bin is used for containing viscosity adjusting materials; a mixing container provided with a high-viscosity inlet and a dry matter inlet, and having a mixing function inside; the output end of the high-viscosity object heating container can be aligned with the high-viscosity input port; the output port of the dry conveyor is aligned with the dry object input port, and the input end of the dry conveyor is aligned with the output end of the dry material adding bin and is used for receiving the materials in the dry material adding bin; in the output system, a transfer pump is communicated with the output end of the mixing container and the input end of the recoverer and is used for outputting the materials in the mixing container to the recoverer. This compounding system of high viscosity material can send the high viscosity material in the high viscosity material heating container into the compounding container, reduces the viscosity of high viscosity material, effectively reduces the risk in high viscosity material preliminary treatment and the transportation process, makes the high viscosity material handle safelyr.

Description

Mixing system and output system of high-viscosity material

Technical Field

The utility model relates to a compounding device technical field especially relates to a compounding system and output system of high viscous material.

Background

At present, the yield of hazardous wastes in China is on the rise trend. The semi-solid dangerous waste accounts for about 60 percent of the total amount, wherein the semi-solid dangerous waste is mainly sticky and has more complex components and properties. Especially for high-viscosity materials, the high-viscosity materials have viscosity, so that the pipeline is easy to block. Meanwhile, due to the dangerous characteristic of sticky materials, the risk in the transportation process is greatly increased, and although the existing packaging container adopts a 200L iron barrel, the production and treatment difficulty is increased.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a compounding system of high viscose material, it has used high viscose heating vessel and dry material to add the storehouse and will highly glue the material respectively and transfer and glue the material and mix in the compounding container.

The utility model discloses still provide an output system of high viscous material, it includes: a mixing system and a transfer system.

To achieve the purpose, the utility model adopts the following technical proposal:

a compounding system for high viscosity materials, comprising: the device comprises a high-viscosity material heating container, a dry material adding bin, a material mixing container and a dry conveyor;

the high-viscosity material heating container has a heating function and is used for containing high-viscosity materials;

the dry material adding bin is used for containing viscosity adjusting materials;

the mixing container is provided with a high-viscosity input port and a dry object input port, and the mixing container has a mixing function inside; the output end of the high-viscosity heating container can be aligned with the high-viscosity input port; the output port of the dry conveyor is aligned with the dry object input port, and the input end of the dry conveyor is aligned with the output end of the dry material adding bin and used for receiving the materials in the dry material adding bin.

Preferably, the inner diameter of any position in the middle of the dry material adding bin is sequentially reduced from top to bottom to the output end below the dry material adding bin, so that an inclined end face is formed between the middle of the dry material adding bin and the output end of the dry material adding bin.

Preferentially, a stirring paddle is arranged in the dry material adding bin;

the stirring paddle extends to the inclined end face below the dry material adding bin from the upper end of the dry material adding bin.

Preferentially, the oblique terminal surface is equipped with the inside and outside air inlet of intercommunication, the air inlet is used for connecting the dry material adds the outside air pressure regulating device in storehouse.

Preferably, the method further comprises the following steps: a star-shaped discharge valve;

and the output end of the star-shaped discharge valve is communicated with the output end of the dry material adding bin, and the output end of the star-shaped discharge valve is communicated with the input end of the dry conveyor.

Preferably, the method further comprises the following steps: a turnover mechanism;

the output end of the turnover mechanism is connected with the high-viscosity object heating container and used for driving the high-viscosity object heating container to turn over, so that the opening of the high-viscosity object heating container is aligned to the high-viscosity input port after being inclined.

Preferably, the dry conveyor comprises: a transfer channel, a transfer screw, and a transfer drive;

the input end of the conveying channel is communicated with the output end of the dry material adding bin, and the output end of the conveying channel is communicated with the dry material input port and used for receiving the materials in the dry material adding bin; the conveying screw is arranged in the conveying channel; the output end of the conveying driver is connected to one end of the conveying screw part and used for driving the conveying screw part to rotate in the conveying channel, so that the materials in the conveying channel are conveyed to the dry matter input port to be output.

Preferably, the interlayer on the wall surface in the high-viscosity object heating container is provided with a return pipe, and the return pipe is used for introducing fluid so that the high-viscosity object heating container has a temperature control function.

Preferably, the heat insulation material is also included;

the heat insulation material is arranged on the outer side of the return pipe.

A high-viscosity material delivery system comprising: a mixing system and a transfer system;

the mixing system is the mixing system;

the transfer system includes: a transfer pump and a recoverer.

And the input end of the transfer pump is communicated with the output end of the mixing container through a pipeline, and the output end of the transfer pump is communicated with the input end of the recoverer through a pipeline, so that the material in the mixing container is output to the recoverer.

The utility model has the advantages that:

the mixing system for the high-viscosity materials can utilize the viscosity adjusting materials of the dry material adding bin to be conveyed to the mixing container through the dry conveyor, when the high-viscosity material heating container needs to be diluted and viscosity reduced, the high-viscosity materials in the high-viscosity material heating container only need to be conveyed into the mixing container, the high-viscosity materials are in contact with the viscosity adjusting materials, the viscosity of the high-viscosity materials is reduced, risks in the pretreatment and conveying processes of the high-viscosity materials are effectively reduced, and the high-viscosity materials are safer to handle.

Drawings

FIG. 1 is a schematic diagram of a high viscosity material delivery system;

FIG. 2 is a schematic view of the configuration of the high viscosity material heating container before and after oscillation;

FIG. 3 is a schematic view of a high viscosity heating vessel;

wherein:

a high-viscosity material heating container 1, a dry material adding bin 2, a material mixing container 3 and a dry conveyor 4; a star-shaped discharge valve 5; a turnover mechanism 6; a heat insulating material 7; a transfer system 8;

a return pipe 11;

a high viscosity inlet 31 and a dry matter inlet 32;

an inclined end surface 21; a stirring paddle 22; an air inlet 23;

a conveying channel 41, a conveying screw 42, a conveying driver 43;

a transfer pump 81 and a recovery unit 82.

Detailed Description

The technical solution of the present invention is further explained by the following embodiments with reference to the accompanying drawings.

A compounding system for high viscosity materials, comprising: a high-viscosity material heating container 1, a dry material adding bin 2, a mixing container 3 and a dry conveyor 4;

the high-viscosity material heating container 1 has a heating function and is used for containing high-viscosity materials;

the dry material adding bin 2 is used for containing viscosity adjusting materials;

the mixing container 3 is provided with a high-viscosity inlet 31 and a dry object inlet 32, and the interior of the mixing container has a mixing function; the output end of the high-viscosity heating container 1 can be aligned with the high-viscosity input port 31; the output port of the dry conveyor 4 is aligned with the dry matter input port 32, and the input port thereof is aligned with the output port of the dry material adding bin 2, so as to receive the materials in the dry material adding bin 2.

The mixing system for the high-viscosity materials can utilize the dry materials to add the viscosity-adjusting materials in the bin 2, the viscosity-adjusting materials are conveyed to the mixing container 3 through the dry conveyor 4, when the high-viscosity materials are required to be diluted and viscosity reduced in the heating container 1, the high-viscosity materials in the high-viscosity materials are only required to be conveyed into the mixing container 3, the high-viscosity materials are contacted with the viscosity-adjusting materials, the viscosity of the high-viscosity materials is reduced, risks in the pretreatment and conveying processes of the high-viscosity materials are effectively reduced, and the high-viscosity materials are safer to handle.

Specifically, the high-viscosity material heating container 1 contains a high-viscosity material, where the high-viscosity material is a material that is difficult to flow at normal temperature, and the high-viscosity material needs to be heated to make the high-viscosity material flow more easily. The dry material adding bin 2 is filled with viscosity adjusting materials, wherein the viscosity adjusting materials can be general diluents, combustible sludge, combustible particles, active powder and other wastes, and can reduce the viscosity of high-viscosity materials.

The high-viscosity material heating container 1 has a conventional heating function, the high-viscosity material contained in the high-viscosity material heating container is improved in fluidity after being heated, and the high-viscosity material can be conveyed into the mixing container 3; in the process, the high-viscosity heating container 1 can be manually or through a conventional conveying device and then output to the mixing container 3 through the high-viscosity inlet 31; the sticky materials in the dry conveyor 4 are conveyed to the dry material inlet 32 through the dry conveyor 4 and enter the mixing container 3. The mixing container 3 is provided with a mixing stirring paddle 25, such as a horizontal ribbon mixer, which can mix high-viscosity materials and viscosity-adjusting materials, after the high-viscosity materials are heated by the high-viscosity material heating container 1, the high-viscosity materials have certain temperature and fluidity, and when the high-viscosity materials are contacted with and mixed with the viscosity-adjusting materials, the high-viscosity materials are mixed uniformly more easily, so that the effect of reducing the viscosity of the high-viscosity materials is realized.

Preferably, the inner diameter of any position in the middle of the dry material adding bin 2 is sequentially reduced from top to bottom to the output end below the dry material adding bin, so that an inclined end face 21 is formed between the middle of the dry material adding bin and the output end of the dry material adding bin.

The stirring paddle 22 can fully mix the viscosity adjusting materials in the dry material adding bin 2, and the discharging speed of the viscosity adjusting materials falling from the dry material adding bin 2 to the bottom output end is improved; meanwhile, as shown in fig. 1, the inner diameter of the output end of the dry material adding bin 2 is smaller than the inner diameter of the middle position of the dry material adding bin 2, so that a funnel structure is formed, the discharging speed in the dry material adding bin 2 is further improved, the viscosity adjusting material is converged at the output end below the dry material adding bin 2 under the limiting effect of the inclined end face 21, and the output efficiency of the viscosity adjusting material is improved.

Preferably, a stirring paddle 22 is arranged in the dry material adding bin 2;

the stirring paddle 22 extends from the upper end of the dry material adding bin 2 to the inclined end surface 21 below the dry material adding bin 2.

The stirring paddle 22 penetrates through the dry material adding bin 2, the stirring paddle 22 can be replaced by a known stirring paddle, and as shown in the figure, the stirring paddle 22 is a propeller and is driven to rotate by a stirring motor 24; when the stirring paddle 22 penetrates through the dry material adding bin 2, the stirring paddle has a conventional stirring function and also has a function of improving the output efficiency of the dry conveyor 4; after stirring rake 22 was rotated by the drive, dry material adds storehouse 2 and produces suction at its output end, can will improve and transfer the speed of gluing material output to dry conveyer 4, and the setting of cooperation inclined end face 21, this dry material adds the output efficiency height and the mixing effect in storehouse 2 and is good.

Preferably, the inclined end surface 21 is provided with an air inlet 23 communicating the inside and the outside, and the air inlet 23 is used for connecting an air pressure adjusting device outside the dry material adding bin 2.

The air inlet 23 is used for connecting an external air pressure adjusting device (not shown); namely, the air pressure adjusting device can adjust the air pressure in the dry material adding bin 2 through the air inlet 23, and can also feed or output air into or out of the dry material adding bin 2; if the dry material adding bin 2 needs an inert gas environment, the inert gas can be introduced through the gas inlet 23; or compressed air is introduced into the dry material adding bin 2 to be distributed on the inclined end face 21, the output end of the dry material adding bin 2 is impacted by the compressed air, and the problem that the bin bottom of the dry material adding bin 2 is easy to block is solved.

Preferably, the method further comprises the following steps: a star-shaped discharge valve 5;

the output end of the star-shaped discharge valve 5 is communicated with the output end of the dry material adding bin 2, and the output end of the star-shaped discharge valve is communicated with the input end of the dry conveyor 4.

The star-shaped discharge valve 5 is conventional environment-friendly equipment, and generally comprises a sealing element, a speed reducer, a rotor impeller with a plurality of blade shells and blades, a motor and the like; when the sticky adjusting materials of the dry material adding bin 2 above the sticky adjusting device fall down by self weight and are filled in gaps among the blades, and the upper part of the sticky adjusting materials is discharged along with the rotation of the blades, the star-shaped discharger can quantitatively and continuously output from the dry material adding bin 2, and the sticky adjusting device can ensure that the output of the sticky adjusting materials has automation and continuity by matching with the structure of the dry material adding bin 2, so that the output efficiency of the sticky adjusting materials is improved.

Preferably, the method further comprises the following steps: a turnover mechanism 6;

the output end of the turnover mechanism 6 is connected to the high-viscosity heating container 1, and is used for driving the high-viscosity heating container 1 to turn over, so that the opening of the high-viscosity heating container 1 is aligned to the high-viscosity input port 31 after being inclined.

As shown in fig. 2, in an initial state, the opening of the high viscosity material heating container 1 is upward, i.e. at the position of 1a, and after being driven by the turnover mechanism 6 to rotate, the turnover mechanism can rotate the opening of the high viscosity material heating container 1 to align the opening with the high viscosity material inlet 31, i.e. at the position of 2 a; because the high-viscosity material in the high-viscosity material heating container 1 is subjected to heating treatment, the high-viscosity material has certain fluidity, and can be directly poured into the high-viscosity input port 31 from the opening of the high-viscosity material heating container 1, so that the effect of quickly transferring the high-viscosity material is realized, and the problems that the high-viscosity material is slow and easy to block a pipeline when the high-viscosity material is output by using a guide pipe are solved.

The turnover mechanism 6 has the function of turning over the high-viscosity object heating container 1, and can be replaced by a known rotation mechanism, for example, when a driver of the turnover mechanism 6 is a motor and a speed reducer which are matched, the output end of the motor is connected with the high-viscosity object heating container 1, and after the output end of the motor rotates, the high-viscosity object heating container 1 is driven to rotate, so that the effect of rotating the high-viscosity object heating container 1 is achieved; the above-described simple embodiment of the turning mechanism 6, which actually relates to the function of turning the high-viscosity material heating container 1, is within the scope of the present solution.

Preferably, said dry conveyor 4 comprises: a conveying channel 41, a conveying screw 42 and a conveying driver 43;

the input end of the conveying channel 41 is communicated with the output end of the dry material adding bin 2, and the output end of the conveying channel is communicated with the dry material input port 32, so as to receive the materials in the dry material adding bin 2; the conveying screw 42 is arranged in the conveying channel 41; the output end of the conveying driver 43 is connected to one end of the conveying screw 42, and is used for driving the conveying screw 42 to rotate in the conveying channel 41, so that the material in the conveying channel 41 is conveyed to the dry matter input port 32 and output.

After the output end of the conveying driver 43 rotates, the output end of the conveying screw 42 is driven to rotate, so that the viscosity adjusting material is driven by the conveying screw 42 to be conveyed to the dry object input port 32, and the quick output of the viscosity adjusting material is realized.

Preferably, the interlayer on the wall surface of the high-viscosity object heating container 1 is provided with a return pipe 11, and the return pipe 11 is used for introducing fluid, so that the high-viscosity object heating container 1 has a temperature control function.

The high-viscosity heating container 1 adopts a mode of introducing fluid at the position of the return pipe 11 to obtain the temperature control function. Specifically, the fluid may be gas or liquid with different temperatures, and when the temperature of the high-viscosity object heating container 1 needs to be controlled, only the fluid with a specific temperature needs to be introduced into the return pipe 11, and the fluid in the return pipe 11 heats the interlayer, so that the high-viscosity object heating container 1 has the specific temperature, and the temperature digging of the high-viscosity object heating container 1 is realized. Preferably, the gas is selected to heat air, and the liquid is selected to be water vapor. This scheme adopts back flow 11 to the heating of high viscosity material, can prevent that high viscosity material from being stained with the fluid, enables high viscosity material heating container 1 and fully heats, has improved heat transfer efficiency, is low-cost heating method.

Preferably, the heat insulation material 7 is also included;

the heat insulation material 7 is arranged on the outer side of the return pipe 11.

The heat insulation material 7 is arranged on the outer side of the return pipe 11, so that a heat insulation effect can be achieved, heat is prevented from contacting with air or other media, heat is effectively reserved, and the heat conduction effect of the return pipe 11 is improved. Generally, the heat insulation material 7 can be replaced by a known heat insulation material 7, such as heat insulation foam, heat insulation paper scrap, heat insulation cotton or heat insulation boards.

A high-viscosity material delivery system comprising: a mixing system and a transfer system 8;

the mixing system is the mixing system of any of the above embodiments;

the transfer system 8 comprises: a transfer pump 81 and a recovery vessel 82.

The input end of the transfer pump 81 is communicated with the output end of the mixing container 3 through a pipeline, and the output end of the transfer pump is communicated with the input end of the recoverer 82 through a pipeline, so as to output the material in the mixing container 3 to the recoverer 82.

The high-viscosity material output system can mix high-viscosity materials and viscosity adjusting materials, reduces the viscosity of the high-viscosity materials, has the output function, solves the conveying problem of the high-viscosity materials, treats other wastes, treats the wastes with the wastes, reduces the cost and improves the production efficiency.

The transfer pump 81 can convey the viscosity reduction material output by the mixing container 3 to the recoverer 82, and the viscosity reduction material is a material prepared by blending a high-viscosity material and a viscosity adjusting material, has certain fluidity and a temperature higher than room temperature, and can flow in a pipeline without blocking the pipeline; the viscosity-reducing material can be further utilized after being recovered to the recoverer 82, and when the recoverer 82 is a rotary kiln, the viscosity-reducing material is added to the rotary kiln for further treatment or processing.

In the description of the present invention, it is to be understood that the terms "front", "back", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", "side", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention.

The technical principle of the present invention is described above with reference to specific embodiments. The description is made for the purpose of illustrating the principles of the invention and should not be construed in any way as limiting the scope of the invention. Based on the explanations herein, those skilled in the art will be able to conceive of other embodiments of the present invention without any inventive effort, which would fall within the scope of the present invention.

Claims (10)

1. A compounding system of high viscosity material which characterized in that includes: the device comprises a high-viscosity material heating container, a dry material adding bin, a material mixing container and a dry conveyor;

the high-viscosity material heating container has a heating function and is used for containing high-viscosity materials;

the dry material adding bin is used for containing viscosity adjusting materials;

the mixing container is provided with a high-viscosity input port and a dry object input port, and the mixing container has a mixing function inside; the output end of the high-viscosity heating container can be aligned with the high-viscosity input port; the output port of the dry conveyor is aligned with the dry object input port, and the input end of the dry conveyor is aligned with the output end of the dry material adding bin and used for receiving the materials in the dry material adding bin.

2. A mixing system for high-viscosity materials according to claim 1, wherein the inner diameter of any position in the middle of the dry material adding bin is sequentially reduced from top to bottom to the output end below the dry material adding bin, so that an inclined end face is formed between the middle of the dry material adding bin and the output end of the dry material adding bin.

3. A mixing system for high-viscosity materials according to claim 2, wherein a stirring paddle is arranged in the dry material adding bin;

the stirring paddle extends to the inclined end face below the dry material adding bin from the upper end of the dry material adding bin.

4. A mixing system for high-viscosity materials according to claim 2, wherein the inclined end face is provided with an air inlet communicated with the inside and the outside, and the air inlet is used for being connected with an air pressure adjusting device outside the dry material adding bin.

5. A mixing system for high-viscosity materials according to claim 2, further comprising: a star-shaped discharge valve;

and the output end of the star-shaped discharge valve is communicated with the output end of the dry material adding bin, and the output end of the star-shaped discharge valve is communicated with the input end of the dry conveyor.

6. A mixing system for high-viscosity materials, according to claim 1, further comprising: a turnover mechanism;

the output end of the turnover mechanism is connected with the high-viscosity object heating container and used for driving the high-viscosity object heating container to turn over, so that the opening of the high-viscosity object heating container is aligned to the high-viscosity input port after being inclined.

7. A mixing system for high viscosity materials, according to claim 1, characterized in that said dry conveyor comprises: a transfer channel, a transfer screw, and a transfer drive;

the input end of the conveying channel is communicated with the output end of the dry material adding bin, and the output end of the conveying channel is communicated with the dry material input port and used for receiving the materials in the dry material adding bin; the conveying screw is arranged in the conveying channel; the output end of the conveying driver is connected to one end of the conveying screw part and used for driving the conveying screw part to rotate in the conveying channel, so that the materials in the conveying channel are conveyed to the dry matter input port to be output.

8. A mixing system for high-viscosity materials, as claimed in any one of claims 1 to 7, wherein the interlayer of the wall surface of the high-viscosity material heating container is provided with a return pipe, the return pipe is used for introducing fluid, so that the high-viscosity material heating container has a temperature control function.

9. A mixing system for high-viscosity materials according to claim 8, characterized by further comprising a thermal insulation material;

the heat insulation material is arranged on the outer side of the return pipe.

10. A high-viscosity material delivery system, comprising: a mixing system and a transfer system;

the mixing system is the mixing system of any one of claims 1-9;

the transfer system includes: a transfer pump and a recycler;

and the input end of the transfer pump is communicated with the output end of the mixing container through a pipeline, and the output end of the transfer pump is communicated with the input end of the recoverer through a pipeline, so that the material in the mixing container is output to the recoverer.

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