SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a dismantlement frock of axle head slip ring subassembly when aerogenerator overhauls to it is poor to propose the practicality in solving above-mentioned background art, dismantles the not good problem of effect.
In order to achieve the above object, the utility model provides a following technical scheme: a disassembly tool for a shaft end slip ring assembly during maintenance of a wind driven generator comprises a tool whole, a clamping fixing part, a disassembly mechanism and a slip ring assembly, wherein the clamping fixing part is fixedly connected to one side of the tool whole, the disassembly mechanism is fixedly connected to the other side of the tool whole, the slip ring assembly is embedded and connected to the middle of one side of the tool whole, the shaft end of an output shaft is embedded and connected to the middle of one side of the slip ring assembly, the wind driven generator is movably connected to one side of the shaft end of the output shaft, a servo motor is fixedly connected to the middle of the other end of the disassembly mechanism, a storage battery is fixedly connected to the top of the other end of the disassembly mechanism, a controller is fixedly connected to the bottom of the other end of the disassembly mechanism, a first clamping fixing plate is fixedly connected to the top of one side of the clamping fixing part, and a second clamping fixing plate is movably connected to the top of one side of the clamping fixing part, the middle part of the inside of the second clamping fixing plate is connected with a first fastening bolt in a penetrating way, the top of one side of the middle of the clamping fixing part is movably connected with a first movable clamping plate, the bottom of one side of the middle of the inside of the clamping fixing part is movably connected with a second movable clamping plate, the two sides of the inside of the second movable clamping plate are connected with a second fastening bolt in a penetrating way, the other end of the first clamping fixing plate is fixedly connected with a guide rod, the middle position of one side of the servo motor is movably connected with a threaded column, the periphery of the other side of the threaded column is connected with a guide fixing block in a nested way, one side of the threaded column is movably connected with a movable plate, one end of the threaded column is movably connected with a fixing plate, the top and the bottom of the inside of the movable plate are connected with connecting bolts in a penetrating way, the top and the bottom of the inside of the fixing plate are connected with fixing bolts in a penetrating way, and the top and the bottom of the other end of the inside of the slip ring component are connected with shaft sleeve threaded holes in a embedding way, the top and the bottom of the other end of the output shaft end are connected with shaft end threaded holes in an embedded mode, and the middle position of the inner portion of the movable plate is connected with a movable plate threaded hole in an embedded mode.
Preferably, the inner side inner wall of the second clamping fixing plate is embedded and connected with clamping anti-skidding lines.
Preferably, the other end of the guide rod is fixedly connected with a limiting block.
Preferably, the two ends of the movable plate are embedded into the buffer sponge cushion in a tight fit connection mode.
Preferably, the clamping and fixing part is provided with one, and the clamping and fixing part is fixedly connected with the tool integrally.
Preferably, the disassembling mechanism is provided with one, the disassembling mechanism is arranged on the other side of the whole tool, and the disassembling mechanism is fixedly connected with the whole tool.
Compared with the prior art, the beneficial effects of the utility model are that:
1. the dismantlement frock of axle head sliding ring subassembly when aerogenerator overhauls, centre gripping fixed part and the whole fixed connection of instrument, centre gripping fixed part can be fixed with the sliding ring subassembly centre gripping, and can also be at the sliding ring subassembly and the removal of leading when dismantling, avoids the sliding ring subassembly to receive the damage, the effectual practicality that improves instrument whole use.
2. The disassembly tool for the shaft end slip ring component during maintenance of the wind driven generator comprises a disassembly mechanism, wherein the disassembly mechanism is arranged on the other side of the whole tool, the disassembly mechanism is fixedly connected with the whole tool, the disassembly mechanism can provide a force for disassembling and pulling the slip ring component, the force for disassembling and pulling the slip ring component can be kept stable when the slip ring component is disassembled, and the whole disassembly effect of the tool is effectively improved.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, rather than all embodiments, and all other embodiments obtained by a person of ordinary skill in the art without creative work belong to the protection scope of the present invention based on the embodiments of the present invention.
In a first embodiment, please refer to fig. 1-5, the present invention provides a technical solution: a disassembly tool for a shaft end slip ring component during maintenance of a wind driven generator comprises a tool whole 1, a clamping fixing component 2, a disassembly mechanism 3 and a slip ring component 4, wherein one side of the tool whole 1 is fixedly connected with the clamping fixing component 2, the other side of the tool whole 1 is fixedly connected with the disassembly mechanism 3, the middle part of one side of the tool whole 1 is embedded and connected with the slip ring component 4, the middle part of one side of the slip ring component 4 is embedded and connected with an output shaft end 5, one side of the output shaft end 5 is movably connected with a wind driven generator 6, the middle part of the other end of the disassembly mechanism 3 is fixedly connected with a servo motor 7, the top of the other end of the disassembly mechanism 3 is fixedly connected with a storage battery 9, the bottom of the other end of the disassembly mechanism 3 is fixedly connected with a controller 8, the top of one side of the clamping fixing component 2 is fixedly connected with a first clamping fixing plate 10, and the top of one side of the clamping fixing component 2 is movably connected with a second clamping fixing plate 11, a first fastening bolt 14 is connected to the middle part of the inside of the second clamping and fixing plate 11 in a penetrating manner, a first movable clamping plate 12 is movably connected to the top of one side of the middle of the clamping and fixing part 2, a second movable clamping plate 13 is movably connected to the bottom of one side of the middle of the inside of the clamping and fixing part 2, second fastening bolts 15 are connected to the two sides of the inside of the second movable clamping plate 13 in a penetrating manner, a guide rod 16 is fixedly connected to the other end of the first clamping and fixing plate 10, a threaded column 23 is movably connected to the middle position of one side of the servo motor 7, a guide fixing block 24 is connected to the periphery of the other side of the threaded column 23 in a nested manner, a movable plate 20 is movably connected to one side of the threaded column 23, a fixing plate 19 is movably connected to one end of the threaded column 23, connecting bolts 21 are connected to the top and the bottom of the inside of the movable plate 20 in a penetrating manner, fixing bolts 22 are connected to the top and the bottom of the inside of the fixing plate 19 in a penetrating manner, and shaft sleeve threaded holes 26 are connected to the top and the bottom of the other end of the inside of the slip ring assembly 4 in a penetrating manner, the top and the bottom of the other end of the inner part of the output shaft end 5 are connected with shaft end threaded holes 25 in an embedded mode, and the middle position of the inner part of the movable plate 20 is connected with a movable plate threaded hole 27 in an embedded mode.
Preferably, the inside inner wall embedding of second centre gripping fixed plate 11 is connected with centre gripping antiskid line 18, second centre gripping fixed plate 11 and first fastening bolt 14 swing joint, first fastening bolt 14 passes through threaded connection with first centre gripping fixed plate 10, make clockwise rotation and when screwing up first fastening bolt 14, second centre gripping fixed plate 11 will be close to and to slip ring subassembly 4 centre gripping to first centre gripping fixed plate 10, thereby let centre gripping antiskid line 18 that centre gripping antiskid line 18 set up contact with slip ring subassembly 4, centre gripping antiskid line 18 is crude contact surface, when centre gripping antiskid line 18 contacts with slip ring subassembly 4, can increase the frictional force of contact, improve the fixed stability of centre gripping, the effectual antiskid nature that improves centre gripping antiskid line 18.
Preferably, the other end of the guide rod 16 is fixedly connected with a limiting block 17, the guide rod 16 is connected with the first movable clamping plate 12 and the second movable clamping plate 13, and after the first movable clamping plate 12 and the second movable clamping plate 13 move to the other side, the first movable clamping plate 12 and the second movable clamping plate 13 will contact with the limiting block 17, so that the first movable clamping plate 12 and the second movable clamping plate 13 are prevented from being separated from the guide rod 16, and the limiting block 17 has a limiting effect.
Preferably, the both ends embedding of fly leaf 20 are closely laminated and are connected with buffering foam-rubber cushion 28, buffering foam-rubber cushion 28 is soft and elastic sponge material and makes, be provided with fly leaf screw hole 27 on fly leaf 20, fly leaf screw hole 27 is connected with screw thread post 23 through the screw thread, screw thread post 23 is connected with fixed plate 19 and direction fixed block 24, when fly leaf 20 moves left or moves right, will make the buffering foam-rubber cushion 28 that sets up on fly leaf 20 contact or collide with fixed plate 19 or direction fixed block 24, make buffering foam-rubber cushion 28 can cushion collision or impact force through elasticity, let buffering foam-rubber cushion 28 play the effect of buffering.
Preferably, the clamping and fixing part 2 is provided with one, the clamping and fixing part 2 is fixedly connected with the tool whole 1, the clamping and fixing part 2 can clamp and fix the slip ring assembly 4 and can also move in a guiding way when the slip ring assembly 4 is disassembled, the clamping and fixing part 2 is provided with a first clamping and fixing plate 10 and a first movable clamping plate 12, the first clamping and fixing plate 10 is connected with the first movable clamping plate 12 through a guide rod 16, a second clamping and fixing plate 11 is movably connected with a first fastening bolt 14, the first fastening bolt 14 is connected with the first clamping and fixing plate 10 through a thread, the second movable clamping plate 13 is movably connected with a second fastening bolt 15, the second fastening bolt 15 is connected with the first movable clamping plate 12 through a thread, and the guide rod 16 connected with the second clamping and fixing plate 11 is connected with the second movable clamping plate 13, before the slip ring assembly 4 is disassembled by using the clamping and fixing part 2, firstly, the first clamping fixing plate 10 is attached to the shaft end 5 of the output shaft, the first fastening bolt 14 is clockwise rotated and screwed, the second clamping fixing plate 11 is close to the first clamping fixing plate 10, the first clamping fixing plate 10 and the second clamping fixing plate 11 clamp and fix the output shaft end 5, the first movable clamping plate 12 is attached to the slip ring component 4, and the second tightening bolt 15 is turned clockwise and tightened, so that the second movable jaw 13 approaches the first movable jaw 12, so that the first movable clamp plate 12 and the second movable clamp plate 13 clamp the slip ring assembly 4, when the slip ring assembly 4 is pulled rightward and disassembled by the first movable clamp 12 and the second movable clamp 13 while being clamped and fixed, the slip ring component 4 is kept to be stably moved when being detached by moving through the guide of the guide rod 16, the slip ring component 4 is prevented from being damaged, and the practicability of the whole tool 1 is effectively improved.
Preferably, one dismounting mechanism 3 is provided, the dismounting mechanism 3 is arranged at the other side of the tool whole 1, the dismounting mechanism 3 is fixedly connected with the tool whole 1, the dismounting mechanism 3 can provide a pulling force for dismounting the slip ring component 4 and can also keep the pulling force stable when the slip ring component 4 is dismounted, a servo motor 7 arranged on the dismounting mechanism 3 is connected with a controller 8 through a lead, the controller 8 is connected with a storage battery 9 through a lead, the servo motor 7 is connected with a threaded column 23, the threaded column 23 is connected with a guide fixing block 24 and a fixing plate 19, the threaded column 23 is in threaded connection with a movable plate threaded hole 27 arranged on the movable plate 20 through threads, a connecting bolt 21 arranged on the movable plate 20 is in threaded connection with a shaft sleeve threaded hole 26 arranged on the slip ring component 4, a fixing bolt 22 arranged on the fixing plate 19 is in threaded connection with a threaded hole 25 arranged on the output shaft end 5, before the disassembly mechanism 3 is used for disassembling the slip ring component 4, firstly, the fixing bolt 22 arranged on the fixing plate 19 is embedded into the shaft end threaded hole 25 arranged on the output shaft end 5 and rotates clockwise to be screwed, then the connecting bolt 21 arranged on the movable plate 20 is embedded into the shaft sleeve threaded hole 26 arranged on the slip ring component 4 and rotates clockwise to be screwed, then the servo motor 7 is controlled by the controller 8 to rotate clockwise, the servo motor 7 drives the threaded column 23 to rotate clockwise, the movable plate 20 moves rightwards through the connected threads, the slip ring component 4 connected with the movable plate 20 overcomes the interference fit force between the inner interference fit step and the outer interference fit step arranged on the output shaft end 5 and the output shaft end 5 through the right pulling force, the slip ring component 4 is disassembled from the output shaft end 5, and the threaded column 23 is rotationally fixed through the fixing plate 19 and the guide fixing block 24, the slip ring component 4 can be stably moved rightwards, and the disassembling effect of the whole tool 1 is effectively improved.
The working principle is as follows: firstly, the abrasion degree of the clamping anti-skid grains 18 is checked, the clamping anti-skid grains 18 are embedded and connected to the inner side wall of the second clamping fixing plate 11, the second clamping fixing plate 11 is movably connected with the first fastening bolt 14, the first fastening bolt 14 is in threaded connection with the first clamping fixing plate 10, when the first fastening bolt 14 is rotated clockwise and screwed, the second clamping fixing plate 11 approaches to the first clamping fixing plate 10 and clamps the slip ring assembly 4, so that the clamping anti-skid grains 18 arranged on the clamping anti-skid grains 18 are in contact with the slip ring assembly 4, the clamping anti-skid grains 18 are rough contact surfaces, when the clamping anti-skid grains 18 are in contact with the slip ring assembly 4, the contact friction force can be increased, the clamping and fixing stability is improved, and the anti-skid performance of the clamping anti-skid grains 18 is effectively improved;
then, whether the limiting block 17 can be used normally is checked, the other end of the guide rod 16 is fixedly connected with the limiting block 17, the guide rod 16 is connected with the first movable clamping plate 12 and the second movable clamping plate 13, and after the first movable clamping plate 12 and the second movable clamping plate 13 move to the other side, the first movable clamping plate 12 and the second movable clamping plate 13 can be contacted with the limiting block 17, so that the first movable clamping plate 12 and the second movable clamping plate 13 are prevented from being separated from the guide rod 16, and the limiting block 17 has a limiting effect;
then, whether the buffering sponge cushion 28 is damaged is checked, the buffering sponge cushion 28 is embedded into two ends of the movable plate 20 and is tightly attached and connected with the two ends of the movable plate 20, the buffering sponge cushion 28 is made of soft and elastic sponge materials, a movable plate threaded hole 27 is formed in the movable plate 20, the movable plate threaded hole 27 is connected with a threaded column 23 through threads, the threaded column 23 is connected with the fixed plate 19 and the guide fixed block 24, when the movable plate 20 moves leftwards or rightwards, the buffering sponge cushion 28 arranged on the movable plate 20 can be in contact with or collide with the fixed plate 19 or the guide fixed block 24, the buffering sponge cushion 28 can buffer collision or impact force through elasticity, and the buffering sponge cushion 28 plays a buffering role;
subsequently, the slip ring component 4 is clamped and fixed through the clamping and fixing component 2, the clamping and fixing component 2 is provided with one, the clamping and fixing component 2 is fixedly connected with the tool whole 1, the clamping and fixing component 2 can clamp and fix the slip ring component 4 and can also guide and move when the slip ring component 4 is disassembled, the clamping and fixing component 2 is provided with a first clamping and fixing plate 10 and a first movable clamping plate 12, the first clamping and fixing plate 10 is connected with the first movable clamping plate 12 through a guide rod 16, a second clamping and fixing plate 11 is movably connected with a first fastening bolt 14, the first fastening bolt 14 is connected with the first clamping and fixing plate 10 through a thread, the second movable clamping plate 13 is movably connected with a second fastening bolt 15, the second fastening bolt 15 is connected with the first movable clamping plate 12 through a thread, and the guide rod 16 connected on the second clamping and fixing plate 11 is connected with the second movable clamping plate 13, before the slip ring assembly 4 is disassembled by using the clamping and fixing part 2, the first clamping and fixing plate 10 is firstly attached to the output shaft end 5, the first fastening bolt 14 is clockwise rotated and screwed, the second clamping and fixing plate 11 is close to the first clamping and fixing plate 10, the first clamping and fixing plate 10 and the second clamping and fixing plate 11 clamp and fix the output shaft end 5, the first movable clamp plate 12 is attached to the slip ring assembly 4, the second fastening bolt 15 is clockwise rotated and screwed, the second movable clamp plate 13 is close to the first movable clamp plate 12, the first movable clamp plate 12 and the second movable clamp plate 13 clamp and fix the slip ring assembly 4, when the slip ring assembly 4 is pulled rightwards and disassembled by the first movable clamp plate 12 and the second movable clamp plate 13 during clamping and fixing, the slip ring assembly is moved by the guide of the guide rod 16, and the movement stability of the slip ring assembly 4 during disassembling is kept, the slip ring component 4 is prevented from being damaged, and the practicability of the tool whole body 1 is effectively improved;
finally, the slip ring component 4 is disassembled through the disassembling mechanism 3, the disassembling mechanism 3 is provided with one, the disassembling mechanism 3 is arranged at the other side of the tool whole 1, the disassembling mechanism 3 is fixedly connected with the tool whole 1, the disassembling mechanism 3 can provide the force for disassembling and pulling the slip ring component 4 and can also keep the stability of the pulling force when the slip ring component 4 is disassembled, a servo motor 7 arranged on the disassembling mechanism 3 is connected with a controller 8 through a lead, the controller 8 is connected with a storage battery 9 through a lead, the servo motor 7 is connected with a threaded column 23, the threaded column 23 is connected with a guide fixing block 24 and a fixing plate 19, the threaded column 23 is in threaded connection with a movable plate threaded hole 27 arranged on the movable plate 20 through threads, a connecting bolt 21 arranged on the movable plate 20 is in threaded connection with a shaft sleeve threaded hole 26 arranged on the slip ring component 4, a fixing bolt 22 arranged on the fixing plate 19 is in threaded connection with a shaft end threaded hole 25 arranged on an output shaft end 5, before the disassembly mechanism 3 is used for disassembling the slip ring component 4, firstly, the fixing bolt 22 arranged on the fixing plate 19 is embedded into the shaft end threaded hole 25 arranged on the output shaft end 5 and rotates clockwise to be screwed, then the connecting bolt 21 arranged on the movable plate 20 is embedded into the shaft sleeve threaded hole 26 arranged on the slip ring component 4 and rotates clockwise to be screwed, then the servo motor 7 is controlled by the controller 8 to rotate clockwise, the servo motor 7 drives the threaded column 23 to rotate clockwise, the movable plate 20 moves rightwards through the connected threads, the slip ring component 4 connected with the movable plate 20 overcomes the interference fit force between the inner interference fit step and the outer interference fit step arranged on the output shaft end 5 and the output shaft end 5 through the right pulling force, the slip ring component 4 is disassembled from the output shaft end 5, and the threaded column 23 is rotationally fixed through the fixing plate 19 and the guide fixing block 24, let slip ring subassembly 4 can remain stable and move right, the effectual dismantlement effect that improves the whole 1 of instrument, this is exactly the theory of operation of the dismantlement frock of axle head slip ring subassembly when this kind of aerogenerator overhauls.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.