CN213990305U - Stator and motor - Google Patents
Stator and motor Download PDFInfo
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- CN213990305U CN213990305U CN202022839474.9U CN202022839474U CN213990305U CN 213990305 U CN213990305 U CN 213990305U CN 202022839474 U CN202022839474 U CN 202022839474U CN 213990305 U CN213990305 U CN 213990305U
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Abstract
The utility model relates to the technical field of electric machine, a stator and motor is disclosed, the stator includes: a stator core including a plurality of stator slots; the three-phase stator winding is a short-distance winding and comprises a plurality of hairpin conductors, the parts of the hairpin conductors penetrating into the stator slots are in-slot conductor sections, and a plurality of parallel branches are formed in each phase winding; for any one in-slot conductor segment, another in-slot conductor segment corresponding to the in-slot conductor segment exists, so that the two in-slot conductor segments are the same in position relative to the rotor magnetic pole and are positioned in different parallel branches of the same-phase winding; a first threading area and a second threading area which are arranged in a partition mode along the radial direction are formed in at least part of the stator slots, and conductor sections in the slots in the first threading area and the second threading area are out of phase with each other; and the insulating paper is at least padded in the boundary area of the first threading area and the second threading area to isolate the in-slot wire sections which are mutually out of phase. Through adopting the utility model discloses a stator is favorable to guaranteeing the full rate of groove and promotes motor efficiency and performance.
Description
Technical Field
The utility model relates to the technical field of electric machines, in particular to stator and motor.
Background
At present, motors with 8 layers of hairpin conductors are adopted in the industry of new energy automobiles, when three-phase stator windings are short-distance windings, hairpin conductors which are mutually out-of-phase can penetrate into the same stator slot, and in order to ensure the reliability of the motors, insulating paper needs to be arranged between the hairpin conductors which are mutually out-of-phase in the same slot.
Referring to fig. 4, if any adjacent hairpin conductors in the slot are out of phase with each other, S-type or B-type insulation paper is used for separation, but too much insulation paper may cause the slot fullness to decrease, which seriously affects the performance of the motor. Therefore, when designing a stator winding with multilayer hairpin conductors, the conventional method generally adopts a full-pitch winding to avoid the condition of out-phase in the same slot, and at the moment, O-shaped insulating paper can be adopted to ensure higher slot fullness rate. However, the use of a full-pitch winding arrangement can adversely affect the performance of the motor in other ways, such as the sine of the back emf waveform, the sine of the air gap flux density waveform generated by the stator winding, etc.
In summary, the existing motor can not satisfy the requirements of the motor performance such as slot filling rate, sine of back electromotive force waveform, sine of air gap flux density waveform generated by the stator winding and the like at the same time.
SUMMERY OF THE UTILITY MODEL
To the above-mentioned defect or not enough of prior art, the utility model provides a stator and motor can reduce with the groove heterogeneous and adjacent a plurality of parallelly connected branch roads of arranging hairpin wire quantity and avoiding each phase winding and produce the circulation between to be favorable to guaranteeing the full rate of groove and promoting motor efficiency and performance.
To achieve the above object, the first aspect of the present invention provides a stator, comprising:
a stator core including a plurality of stator slots;
the three-phase stator winding is a short-distance winding and comprises a plurality of hairpin conductors, the parts of the hairpin conductors penetrating into the stator slots are in-slot conductor sections, and a plurality of parallel branches are formed in each phase winding;
for any one of the in-slot conductor segments, another in-slot conductor segment corresponding to the in-slot conductor segment exists, so that the two in-slot conductor segments have the same position relative to the rotor magnetic pole and are positioned in different parallel branches of the same-phase winding;
a first threading area and a second threading area which are arranged in a partitioning mode along the radial direction are formed in at least part of the stator slots, and the in-slot wire sections in the first threading area and the second threading area are mutually out of phase; and
and the insulating paper is at least padded in the boundary area of the first threading area and the second threading area to isolate the in-slot wire sections which are mutually out of phase.
Optionally, the plurality of in-slot conductor segments in each stator slot are arranged layer by layer in the radial direction, for any one of the in-slot conductor segments in any one of the stator slots, there is one in-slot conductor segment located in another one of the stator slots corresponding to the in-slot conductor segment, so that the positions of the two stator slots relative to the rotor magnetic poles are the same, the number of in-slot layers where the two in-slot conductor segments are located is the same and the two in-slot conductor segments are located in different parallel branches of the same-phase winding, and the in-slot conductor segments in the first wire passing region and the second wire passing region are covered by the double-O-shaped insulating paper.
Optionally, the hairpin conductors include a first type hairpin conductor and a second type hairpin conductor with different spans, the intra-slot conductor segments of the first type hairpin conductor and the second type hairpin conductor penetrating into the stator slots are a first type intra-slot conductor segment and a second type intra-slot conductor segment, respectively, and in each stator slot, the intra-slot conductor segments at odd and even layers include the first type intra-slot conductor segment and the second type intra-slot conductor segment.
Optionally, the number of the stator slots is 48, 8 layers of the in-slot conductor segments penetrate into each stator slot, and the stator is configured to be matched with a motor with the motor pole number of 8.
Optionally, the first type of hairpin conductor has a span of 5 and the second type of hairpin conductor has a span of 7.
Optionally, each phase winding of the three-phase stator winding has 2 or 4 parallel branches formed therein.
Optionally, in each phase winding of the three-phase stator winding, each parallel branch passes through all layer number positions in the stator slot.
Optionally, the hairpin conductor includes a hairpin inserting section and a hairpin welding section connected to both axial ends of the in-slot conductor section, and the winding outlet ends of the three-phase stator winding are arranged on the same axial side as the hairpin welding section.
Optionally, a plurality of hairpin conductors are welded together by the hairpin welding section.
A second aspect of the present invention provides a motor, comprising the above-mentioned stator.
The utility model discloses in, because first threading district and second threading distinguish the district and arrange, each other is each other heterogeneous inslot wire section only can be adjacent in the border region in first threading district and second threading district and arrange, and in all the other regions in first threading district and second threading district, each other is each other in the inslot wire section of cophase and contacts each other, consequently only need to establish insulating paper at least at the border region pad in first threading district and second threading district, alright avoid heterogeneous wire to interfere, the use of reducible insulating paper simultaneously guarantees the groove fullness rate. In addition, for any one in-slot conductor segment, another in-slot conductor segment with the same position relative to the rotor magnetic pole can be found in another parallel branch of the same-phase winding, the influence of the rotor magnetic pole is the same, no voltage difference exists between the two in-slot conductor segments, and therefore no circulation is generated, and in terms of the whole, the circulation generated among a plurality of parallel branches of each phase winding can be avoided due to the fact that the position corresponding relation exists among all in-slot conductor segments, so that additional copper loss and dragging loss of the motor are reduced, and the efficiency and the rated performance of the motor are improved.
Other features and advantages of the present invention will be described in detail in the detailed description which follows.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
fig. 1 is a plan view of a stator according to an embodiment of the present invention, in which each phase winding of a three-phase winding includes 4 parallel branches;
FIG. 2 is a perspective view of the stator of FIG. 1;
fig. 3 is a plan view of another stator according to an embodiment of the present invention, in which each phase winding of the three-phase winding includes 2 parallel branches;
fig. 4 is a schematic diagram of a prior art method for covering a plurality of in-slot conductor segments arranged in a radial direction layer by layer in a single stator slot by using S-type, B-type and O-type insulating papers, wherein adjacent in-slot conductor segments belong to windings of different phases respectively and are exemplarily distinguished by using a letter A, B in the case of covering with the S-type and B-type insulating papers;
fig. 5 is a schematic diagram of a plurality of intra-slot conductor segments arranged layer by layer in a radial direction in a single stator slot covered by an insulating paper of a double O type according to an embodiment of the present invention, wherein adjacent intra-slot conductor segments belong to windings of different phases, respectively, and are distinguished by using a letter A, B as an example, but not limited to belonging to a phase a or B;
fig. 6 is a plan view of another stator according to an embodiment of the present invention, in which each phase winding of the three-phase winding includes 4 parallel branches;
fig. 7 is a schematic diagram of the arrangement of in-slot wire segments between the parallel branches of the phase B winding of fig. 6 under each two pairs of rotor poles.
Description of reference numerals:
1 stator core and 2 hairpin conductors
3 insulating paper
Detailed Description
The following describes in detail embodiments of the present invention with reference to the accompanying drawings. It is to be understood that the description herein is only intended to illustrate and explain embodiments of the present invention, and is not intended to limit embodiments of the present invention.
It should be noted that, in the present invention, the embodiments and features of the embodiments may be combined with each other without conflict.
In the embodiments of the present invention, unless otherwise specified, the use of directional terms such as "upper, lower, top, bottom" and "upper" are generally used with respect to the orientation shown in the drawings or the positional relationship of the components with respect to each other in the vertical, vertical or gravitational direction.
The invention will be described in detail below with reference to the accompanying drawings in conjunction with exemplary embodiments.
A first exemplary embodiment of the present invention provides a stator including a stator core and a three-phase stator winding. The stator core comprises a plurality of stator slots, the three-phase stator winding comprises a plurality of hairpin conductors which are connected among the stator slots in a penetrating mode, each hairpin conductor comprises an in-slot conductor section penetrating into the stator slot and hairpin inserting sections and hairpin welding sections which are connected to the two axial ends of the in-slot conductor section, and a plurality of parallel branches are formed in each phase winding of the three-phase stator winding.
In the same phase winding, for any two in-slot conductor segments belonging to different parallel branches, no voltage difference exists between the two in-slot conductor segments theoretically, but because the positions of the two in-slot conductor segments in the traditional motor relative to the rotor magnetic pole are not necessarily the same, when the relative positions are different, the influence of the magnetic field of the rotor magnetic pole on the two in-slot conductor segments can be different, so that the voltage difference exists between the two in-slot conductor segments, and a circulating current is formed between the two in-slot conductor segments. The existence of the circulation can increase the additional copper loss and the dragging loss of the motor, reduce the efficiency of the motor and seriously affect the rated performance of the motor.
Therefore, in order to solve the circulating current problem, the stator of the exemplary embodiment uses an innovative winding manner, so that for any one in-slot conductor segment, there is another in-slot conductor segment corresponding to the in-slot conductor segment, and the corresponding relationship is as follows: the two in-slot wire segments are in the same position relative to the rotor poles and are located in different parallel branches of the in-phase winding.
For example, for a motor with multiple layers of hairpin conductors, that is, a motor in which multiple in-slot conductor segments in each stator slot are arranged layer by layer in the radial direction, the same position of two in-slot conductor slots with respect to a rotor magnetic pole specifically means: and for any in-slot wire segment in any stator slot, one in-slot wire segment which is positioned in another stator slot and corresponds to the in-slot wire segment exists, so that the positions of the two stator slots relative to the rotor magnetic pole are the same, and the in-slot layers where the two in-slot wire segments are positioned are the same and are positioned in different parallel branches of the same-phase winding. And more specifically, in each phase winding of the three-phase stator winding, each parallel branch passes through all of the number of layers within the stator slot.
As will be explained in more detail with reference to fig. 6 and 7, the stator in the figure is a stator in a 48-slot 8-pole motor, i.e. the stator core 1 of the stator comprises 48 stator slots, and is numbered sequentially for all stator slots, and the number of rotor poles is 8 (i.e. the number of pole pairs is 4). In addition, the stator comprises 8 layers of hairpin conductors, and threading positions in the slots from the 1 st layer to the 8 th layer are defined in the same stator slot from inside to outside in the radial direction. Each phase winding of the three-phase stator winding comprises 4 parallel branches, and the three-phase stator winding adopts two kinds of hairpin conductors for winding, wherein one kind of hairpin conductor is provided with a span of 6, and the other kind of hairpin conductor is provided with a span of 4 and is a different-layer cross-line. The different-layer overline means: the two in-slot conductor segments in the same hairpin conductor are positioned in-slot threading positions with different layers except for threading different stator slots. That is, the stator in the figure uses hairpin conductors of 1-7 different-layer overlines and hairpin conductors of 1-5 different-layer overlines. The three-phase stator winding conforms to the winding principle innovative in the present exemplary embodiment.
Taking the B-phase winding as an example, specifically, the B-phase winding includes a branch B1, a branch B2, a branch B3, and a branch B4.
The in-slot threading positions of the in-slot conductor segments corresponding to the plurality of hairpin conductors in the branch B1 are in turn:
2 groove 1 layer, 8 groove 2 layer, 15 groove 1 layer, 19 groove 2 layer, 26 groove 1 layer, 32 groove 2 layer, 39 groove 1 layer, 43 groove 2 layer, 2 groove 3 layer, 8 groove 4 layer, 15 groove 3 layer, 19 groove 4 layer, 26 groove 3 layer, 32 groove 4 layer, 39 groove 3 layer, 43 groove 4 layer, 2 groove 5 layer, 8 groove 6 layer, 15 groove 5 layer, 19 groove 6 layer, 26 groove 5 layer, 32 groove 6 layer, 39 groove 5 layer, 43 groove 6 layer, 2 groove 7 layer, 8 groove 8 layer, 15 groove 7 layer, 19 groove 8 layer, 26 groove 7 layer, 32 groove 8 layer, 39 groove 7 layer, 43 groove 8 layer.
The in-slot threading positions of the in-slot conductor segments corresponding to the plurality of hairpin conductors in the branch B2 are in turn:
3 groove 1 layers, 7 groove 2 layers, 14 groove 1 layers, 20 groove 2 layers, 27 groove 1 layers, 31 groove 2 layers, 38 groove 1 layers, 44 groove 2 layers, 3 groove 3 layers, 7 groove 4 layers, 14 groove 3 layers, 20 groove 4 layers, 27 groove 3 layers, 31 groove 4 layers, 38 groove 3 layers, 44 groove 4 layers, 3 groove 5 layers, 7 groove 6 layers, 14 groove 5 layers, 20 groove 6 layers, 27 groove 5 layers, 31 groove 6 layers, 38 groove 5 layers, 44 groove 6 layers, 3 groove 7 layers, 7 groove 8 layers, 14 groove 7 layers, 20 groove 8 layers, 27 groove 7 layers, 31 groove 8 layers, 38 groove 7 layers, 44 groove 8 layers.
The in-slot threading positions of the in-slot conductor segments corresponding to the plurality of hairpin conductors in the branch B3 are in turn:
2 groove 8 layers, 44 groove 7 layers, 37 groove 8 layers, 33 groove 7 layers, 26 groove 8 layers, 20 groove 7 layers, 13 groove 8 layers, 9 groove 7 layers, 2 groove 6 layers, 44 groove 5 layers, 37 groove 6 layers, 33 groove 5 layers, 26 groove 6 layers, 20 groove 5 layers, 13 groove 6 layers, 9 groove 5 layers, 2 groove 4 layers, 44 groove 3 layers, 37 groove 4 layers, 33 groove 3 layers, 26 groove 4 layers, 20 groove 3 layers, 13 groove 4 layers, 9 groove 3 layers, 2 groove 2 layers, 44 groove 1 layers, 37 groove 2 layers, 33 groove 1 layers, 26 groove 2 layers, 20 groove 1 layers, 13 groove 2 layers, 9 groove 1 layers.
The in-slot threading positions of the in-slot conductor segments corresponding to the plurality of hairpin conductors in the branch B4 are in turn:
1 groove 8 layer, 45 groove 7 layer, 38 groove 8 layer, 32 groove 7 layer, 25 groove 8 layer, 21 groove 7 layer, 14 groove 8 layer, 8 groove 7 layer, 1 groove 6 layer, 45 groove 5 layer, 38 groove 6 layer, 32 groove 5 layer, 25 groove 6 layer, 21 groove 5 layer, 14 groove 6 layer, 8 groove 5 layer, 1 groove 4 layer, 45 groove 3 layer, 38 groove 4 layer, 32 groove 3 layer, 25 groove 4 layer, 21 groove 3 layer, 14 groove 4 layer, 8 groove 3 layer, 1 groove 2 layer, 45 groove 1 layer, 38 groove 2 layer, 32 groove 1 layer, 25 groove 2 layer, 21 groove 1 layer, 14 groove 2 layer, 8 groove 1 layer.
It should be noted that, since the arrangement of the in-slot conductor segments between the parallel branches is the same under each two pairs of rotor magnetic poles, the arrangement of the in-slot conductor segments between the parallel branches under the two pairs of rotor magnetic poles is only analyzed below. For the analysis of the parallel branches of the a-phase winding and the C-phase winding, reference may be made to the B-phase winding, and for the sake of brevity, no specific description is made here.
Specifically, under the two pairs of rotor magnetic poles illustrated in fig. 7, the in-slot threading positions of the in-slot conductor segments respectively corresponding to the plurality of hairpin conductors in the branch B1 are sequentially:
2 grooves 1 layer, 8 grooves 2 layer, 15 grooves 1 layer, 19 grooves 2 layer, 2 grooves 3 layer, 8 grooves 4 layer, 15 grooves 3 layer, 19 grooves 4 layer, 2 grooves 5 layer, 8 grooves 6 layer, 15 grooves 5 layer, 19 grooves 6 layer, 2 grooves 7 layer, 8 grooves 8 layer, 15 grooves 7 layer, 19 grooves 8 layer.
The in-slot threading positions of the in-slot conductor segments corresponding to the plurality of hairpin conductors in the branch B2 are in turn:
3 grooves 1 layer, 7 grooves 2 layer, 14 grooves 1 layer, 20 grooves 2 layer, 3 grooves 3 layer, 7 grooves 4 layer, 14 grooves 3 layer, 20 grooves 4 layer, 3 grooves 5 layer, 7 grooves 6 layer, 14 grooves 5 layer, 20 grooves 6 layer, 3 grooves 7 layer, 7 grooves 8 layer, 14 grooves 7 layer, 20 grooves 8 layer.
The in-slot threading positions of the in-slot conductor segments corresponding to the plurality of hairpin conductors in the branch B3 are in turn:
2 groove 8 layers, 20 groove 7 layers, 13 groove 8 layers, 9 groove 7 layers, 2 groove 6 layers, 20 groove 5 layers, 13 groove 6 layers, 9 groove 5 layers, 2 groove 4 layers, 20 groove 3 layers, 13 groove 4 layers, 9 groove 3 layers, 2 groove 2 layers, 20 groove 1 layers, 13 groove 2 layers, 9 groove 1 layers.
The in-slot threading positions of the in-slot conductor segments corresponding to the plurality of hairpin conductors in the branch B4 are in turn:
1 groove 8 layer, 21 groove 7 layer, 14 groove 8 layer, 8 groove 7 layer, 1 groove 6 layer, 21 groove 5 layer, 14 groove 6 layer, 8 groove 5 layer, 1 groove 4 layer, 21 groove 3 layer, 14 groove 4 layer, 8 groove 3 layer, 1 groove 2 layer, 21 groove 1 layer, 14 groove 2 layer, 8 groove 1 layer.
It can be seen that, under the two pairs of rotor poles illustrated in fig. 7, for any one in-slot conductor segment in any one stator slot, there is a corresponding in-slot conductor segment in the other stator slot, so that the positions of the two stator slots relative to the rotor poles are the same, and the in-slot layers where the two in-slot conductor segments are located are the same and are located in different parallel branches of the B-phase winding. For example, the slot conductor segment of the branch B4 is penetrated in the slot 8 layer 1, and correspondingly, the slot conductor segment of the branch B2 is penetrated in the slot 8 layer 7, the slot conductor segment of the branch B3 is penetrated in the slot 8 layer 13, and the slot conductor segment of the branch B1 is penetrated in the slot 8 layer 19, so that the positions of the slot 1, the slot 7, the slot 13 and the slot 19 with respect to the rotor magnetic pole (N pole or S pole) are the same, and the slot conductor segments in the 4 slots are all located at the threading positions in the slot 8 layer, and therefore, the influence of the magnetic field of the rotor magnetic pole is the same, and a circular current cannot be generated between the slot conductor segments in the 4 slots. And because the in-slot conductor segments at other positions have similar corresponding relations, circulation currents cannot be generated among 4 parallel branches of the B-phase winding as a whole.
In one embodiment, referring to fig. 5, at least a portion of the stator slots are formed with a first wire passing area and a second wire passing area arranged in radial partitions, and the in-slot wire segments passing through the first wire passing area and the second wire passing area are out of phase with each other. That is, the in-slot conductor segments that penetrate different threading areas are located in windings of different phases, while the in-slot conductor segments that penetrate the same threading area are all located in windings of the same phase. So set up, the inslot wire section that each other is out of phase can only be located the border region in first threading district and second threading district, consequently when insulating paper 3 is established to the pad, only need establish this border region with its pad at least, alright keep apart each other's inslot wire section that is out of phase to avoid out of phase wire to interfere, reducible insulating paper 3's use simultaneously guarantees the groove filling rate.
For a motor with multiple layers of hairpin conductors, i.e., a motor in which a plurality of in-slot conductor segments in each stator slot are arranged layer by layer along the radial direction, the first threading region and the second threading region may be covered with double-O-shaped insulating paper 3 in the figure. At this time, the insulating paper 3 surrounds the edges of the first threading area and the second threading area, and there is no need to fill insulating paper between the conductor segments in each slot in the same threading area.
From the foregoing, it can be seen that the three-phase stator winding may employ only two types of hairpin conductor windings, specifically, the first type of hairpin conductor and the second type of hairpin conductor with unequal spans. The in-slot conductor segment of the first type of hairpin conductor penetrating into the stator slot is a first type of in-slot conductor segment, and the in-slot conductor segment of the second type of hairpin conductor penetrating into the stator slot is a second type of in-slot conductor segment.
When a first threading area and a second threading area are arranged in a stator slot of the motor with the multilayer hairpin conductors to thread in a partitioning manner, the winding principle can be further refined. Specifically, during winding, the winding is performed such that, in each stator slot, the in-slot conductor segments located at the odd-numbered layers and the even-numbered layers each include a first type of in-slot conductor segments and a second type of in-slot conductor segments. Namely, in the same stator slot, a first type of in-slot conductor segment and a second type of in-slot conductor segment penetrate through the same stator slot, the first type of in-slot conductor segment penetrates through the in-slot threading position on the odd number layer and the in-slot threading position on the even number layer, and the second type of in-slot conductor segment penetrates through the in-slot threading position on the odd number layer and the in-slot threading position on the even number layer. The two embodiments listed below (4-way parallel and 2-way parallel) are consistent with this winding principle.
In addition, it should be noted that the outer end of the hairpin welding section is a terminal of the hairpin conductor, so if the winding outlet end of the three-phase stator winding and the hairpin insertion section are arranged on the same axial side (i.e., the winding outlet end and the hairpin welding section are arranged on opposite axial sides), the winding outlet end and the hairpin welding section need to be connected by an additional special-shaped conductor, thereby making the winding structure of the three-phase stator winding more complex. Therefore, the winding outlet end of the three-phase stator winding and the hairpin welding section are preferably arranged on the same axial side in the exemplary embodiment, so that the winding structure is simplified, the winding speed is increased, and the production efficiency is improved.
Referring to the embodiment shown in fig. 1 and 2, the stator is a stator in a 48-slot 8-pole motor, that is, the stator core 1 of the stator comprises 48 stator slots, all the stator slots are numbered sequentially, and the number of rotor magnetic poles is 8 (that is, the number of pole pairs is 4). In addition, the stator comprises 8 layers of hairpin conductors 2, and threading positions in the slots of the 1 st layer to the 8 th layer are defined in the same stator slot from inside to outside in the radial direction. Each phase winding of the three-phase stator winding comprises 4 parallel branches, the three-phase stator winding only adopts two types of hairpin conductors 2 for winding, the span is 7 and 5 respectively, the different-layer cross-line mode is adopted, and the winding principle innovative in the exemplary embodiment is met. The winding outlet end of the three-phase stator winding and the hairpin welding section are arranged in the same axial direction. Furthermore, double-O-shaped insulating paper 3 is arranged in each stator slot to separate a first wire passing area from a second wire passing area, and in each stator slot, the in-slot conductor sections positioned at odd and even layers comprise an in-slot conductor section of the hairpin conductor 2 with a span of 7 and an in-slot conductor section of the hairpin conductor 2 with a span of 5.
The winding method in this embodiment can also achieve the purpose of eliminating the circulating current between the parallel branches, and the analysis method can refer to the foregoing, and details are not described herein, and specific routing sequences of the B-phase winding are listed below, where the B-phase winding includes a branch B1, a branch B2, a branch B3, and a branch B4.
The in-slot threading positions of the in-slot conductor segments corresponding to the plurality of hairpin conductors in the branch B1 are in turn:
3 groove 1 layers, 44 groove 2 layers, 38 groove 1 layers, 33 groove 2 layers, 27 groove 1 layers, 20 groove 2 layers, 14 groove 1 layers, 9 groove 2 layers, 3 groove 3 layers, 44 groove 4 layers, 38 groove 3 layers, 33 groove 4 layers, 27 groove 3 layers, 20 groove 4 layers, 14 groove 3 layers, 9 groove 4 layers, 2 groove 5 layers, 43 groove 6 layers, 37 groove 5 layers, 32 groove 6 layers, 26 groove 5 layers, 19 groove 6 layers, 13 groove 5 layers, 8 groove 6 layers, 2 groove 7 layers, 43 groove 8 layers, 37 groove 7 layers, 32 groove 8 layers, 26 groove 7 layers, 19 groove 8 layers, 13 groove 7 layers, 8 groove 8 layers.
The in-slot threading positions of the in-slot conductor segments corresponding to the plurality of hairpin conductors in the branch B2 are in turn:
1 groove 8 layer, 8 groove 7 layer, 14 groove 8 layer, 19 groove 7 layer, 25 groove 8 layer, 32 groove 7 layer, 38 groove 8 layer, 43 groove 7 layer, 1 groove 6 layer, 8 groove 5 layer, 14 groove 6 layer, 19 groove 5 layer, 25 groove 6 layer, 32 groove 5 layer, 38 groove 6 layer, 43 groove 5 layer, 2 groove 4 layer, 9 groove 3 layer, 15 groove 4 layer, 20 groove 3 layer, 26 groove 4 layer, 33 groove 3 layer, 39 groove 4 layer, 44 groove 3 layer, 2 groove 2 layer, 9 groove 1 layer, 15 groove 2 layer, 20 groove 1 layer, 26 groove 2 layer, 33 groove 1 layer, 39 groove 2 layer, 44 groove 1 layer.
The in-slot threading positions of the in-slot conductor segments corresponding to the plurality of hairpin conductors in the branch B3 are in turn:
2 groove 1 layer, 45 groove 2 layer, 39 groove 1 layer, 32 groove 2 layer, 26 groove 1 layer, 21 groove 2 layer, 15 groove 1 layer, 8 groove 2 layer, 2 groove 3 layer, 45 groove 4 layer, 39 groove 3 layer, 32 groove 4 layer, 26 groove 3 layer, 21 groove 4 layer, 15 groove 3 layer, 8 groove 4 layer, 1 groove 5 layer, 44 groove 6 layer, 38 groove 5 layer, 31 groove 6 layer, 25 groove 5 layer, 20 groove 6 layer, 14 groove 5 layer, 7 groove 6 layer, 1 groove 7 layer, 44 groove 8 layer, 38 groove 7 layer, 31 groove 8 layer, 25 groove 7 layer, 20 groove 8 layer, 14 groove 7 layer, 7 groove 8 layer.
The in-slot threading positions of the in-slot conductor segments corresponding to the plurality of hairpin conductors in the branch B4 are in turn:
2 groove 8 layers, 7 groove 7 layers, 13 groove 8 layers, 20 groove 7 layers, 26 groove 8 layers, 31 groove 7 layers, 37 groove 8 layers, 44 groove 7 layers, 2 groove 6 layers, 7 groove 5 layers, 13 groove 6 layers, 20 groove 5 layers, 26 groove 6 layers, 31 groove 5 layers, 37 groove 6 layers, 44 groove 5 layers, 3 groove 4 layers, 8 groove 3 layers, 14 groove 4 layers, 21 groove 3 layers, 27 groove 4 layers, 32 groove 3 layers, 38 groove 4 layers, 45 groove 3 layers, 3 groove 2 layers, 8 groove 1 layers, 14 groove 2 layers, 21 groove 1 layers, 27 groove 2 layers, 32 groove 1 layers, 38 groove 2 layers, 45 groove 1 layers.
Referring to the embodiment shown in fig. 3, the stator is a stator in a 48-slot 8-pole motor, that is, the stator core 1 of the stator includes 48 stator slots, all the stator slots are numbered sequentially, and the number of rotor poles is 8 (that is, the number of pole pairs is 4). In addition, the stator comprises 8 layers of hairpin conductors 2, and threading positions in the slots of the 1 st layer to the 8 th layer are defined in the same stator slot from inside to outside in the radial direction. Each phase winding of the three-phase stator winding comprises 2 parallel branches, the three-phase stator winding only adopts two types of hairpin conductors 2 for winding, the span is 7 and 5 respectively, the different-layer cross-line mode is adopted, and the winding principle innovative in the exemplary embodiment is met. The winding outlet end of the three-phase stator winding and the hairpin welding section are arranged in the same axial direction. Furthermore, double-O-shaped insulating paper 3 is arranged in each stator slot to separate a first wire passing area from a second wire passing area, and in each stator slot, the in-slot conductor sections positioned at odd and even layers comprise an in-slot conductor section of the hairpin conductor 2 with a span of 7 and an in-slot conductor section of the hairpin conductor 2 with a span of 5.
The winding method in this embodiment can also achieve the purpose of eliminating the circulating current between the parallel branches, and the analysis method can refer to the foregoing description, and details of the routing sequence of the phase B winding are listed below, where the phase B winding includes a branch B1 and a branch B2.
The in-slot threading positions of the in-slot conductor segments corresponding to the plurality of hairpin conductors in the branch B1 are in turn:
3, 44, 2, 38, 33, 1, 20, 14, 9, 2, 1, 45, 1, 32, 26, 1, 21, 2, 15, 8, 2, 3, 45, 4, 39, 4, 26, 3, 21, 4, 15, 3, 44, 4, 38, 4, 3, 20, 14, 9, 4, 2, 43, 6, 37, 32, 6, 26, 5, 19, 6, 13, 8, 6, 1, 5, 44, 6, 38, 5, 6, 31, 5, 7, 6, 7, 8, 6, 7, 6, 7, 6, 9, 4, 7, 6, 7, 6, 7, 6, 7, 6, 7, 4, 3, 4, 2, 4, 3, 4, 3, 4, 3, 4, 2, 3, 2, 4, 3, 4, 3, 4, 3, 4, 3, 4, 3, 4, 3, 4, 3, 4, 3, 4, 3, 4, 3, 4, 3, 4, 3, 4, 3, 4, 3, 4, 3, 4, 3, 4, 3, 4, 3, 4, 25 groove 7 layers, 20 groove 8 layers, 14 groove 7 layers, 7 groove 8 layers, 2 groove 7 layers, 43 groove 8 layers, 37 groove 7 layers, 32 groove 8 layers, 26 groove 7 layers, 19 groove 8 layers, 13 groove 7 layers, 8 groove 8 layers.
The in-slot threading positions of the in-slot conductor segments corresponding to the plurality of hairpin conductors in the branch B2 are in turn:
1 groove 8 layer, 8 groove 7 layer, 14 groove 8 layer, 19 groove 7 layer, 25 groove 8 layer, 32 groove 7 layer, 38 groove 8 layer, 43 groove 7 layer, 2 groove 8 layer, 7 groove 7 layer, 13 groove 8 layer, 20 groove 7 layer, 26 groove 8 layer, 31 groove 7 layer, 37 groove 8 layer, 44 groove 7 layer, 2 groove 6 layer, 7 groove 5 layer, 13 groove 6 layer, 20 groove 5 layer, 26 groove 6 layer, 31 groove 5 layer, 37 groove 6 layer, 44 groove 5 layer, 1 groove 6 layer, 8 groove 5 layer, 14 groove 6 layer, 19 groove 5 layer, 25 groove 6 layer, 32 groove 5 layer, 38 groove 6 layer, 43 groove 5 layer, 2 groove 4 layer, 9 groove 3 layer, 15 groove 4 layer, 20 groove 3 layer, 26 groove 4 layer, 33 groove 3 layer, 39 groove 4 layer, 44 groove 3 layer, 3 groove 4 layer, 8 groove 3 layer, 14 groove 4 layer, 21 groove 3 layer, 27 groove 4 layer, 2 groove 3 layer, 4 layer, 2 groove 3 layer, 2 groove 3 layer, 2 groove 3 layer, 2 groove 3 layer, 2 groove 3 layer, 2 groove 3 layer, 2 groove 3, groove, 27 groove 2 layer, 32 groove 1 layer, 38 groove 2 layer, 45 groove 1 layer, 2 groove 2 layer, 9 groove 1 layer, 15 groove 2 layer, 20 groove 1 layer, 26 groove 2 layer, 33 groove 1 layer, 39 groove 2 layer, 44 groove 1 layer.
The 4-path parallel or 2-path parallel three-phase stator winding can effectively avoid the circulation between the parallel branches, thereby reducing the additional copper consumption and the dragging loss of the motor, improving the efficiency and the rated performance of the motor, and ensuring that the back electromotive force waveform of the motor has good sine property due to the arrangement of short-distance winding. In addition, the first threading area and the second threading area are arranged in the stator slot in a radial partition mode, so that the interference of out-of-phase wires can be effectively avoided, the use of insulating paper is reduced, the turn-to-turn short circuit risk is reduced, and the slot filling rate is improved. In the 4-path parallel or 2-path parallel three-phase stator winding, a plurality of hairpin conductors 2 are directly welded through hairpin welding sections without additional conductors, so that redundant conductors are not superposed at the ends of the hairpin conductors, and the height of the ends of the stator is reduced.
The utility model discloses second exemplary embodiment provides a motor, and this motor includes above-mentioned stator, consequently possesses all technological effects brought by above-mentioned stator, and the repetition is no longer repeated here and is repeated.
The above describes in detail optional implementation manners of embodiments of the present invention with reference to the accompanying drawings, however, the embodiments of the present invention are not limited to the details in the above implementation manners, and in the technical concept scope of the embodiments of the present invention, it is possible to perform various simple modifications on the technical solutions of the embodiments of the present invention, and these simple modifications all belong to the protection scope of the embodiments of the present invention.
It should be noted that, in the above-mentioned embodiments, the various technical features described in the above-mentioned embodiments can be combined in any suitable way without contradiction, and in order to avoid unnecessary repetition, the embodiments of the present invention do not separately describe various possible combinations.
In addition, various different implementation manners of the embodiments of the present invention can be combined arbitrarily, and as long as it does not violate the idea of the embodiments of the present invention, it should be considered as the disclosure of the embodiments of the present invention.
Claims (10)
1. A stator, characterized in that the stator comprises:
a stator core (1) comprising a plurality of stator slots;
the three-phase stator winding is a short-distance winding and comprises a plurality of hairpin conductors (2), the parts of the hairpin conductors (2) penetrating into the stator slots are in-slot conductor sections, and a plurality of parallel branches are formed in each phase winding;
for any one of the in-slot conductor segments, another in-slot conductor segment corresponding to the in-slot conductor segment exists, so that the two in-slot conductor segments have the same position relative to the rotor magnetic pole and are positioned in different parallel branches of the same-phase winding;
a first threading area and a second threading area which are arranged in a partitioning mode along the radial direction are formed in at least part of the stator slots, and the in-slot wire sections in the first threading area and the second threading area are mutually out of phase; and
and the insulating paper (3) is at least padded in the boundary area of the first threading area and the second threading area to isolate the in-slot wire sections which are mutually out of phase.
2. A stator according to claim 1, wherein a plurality of said in-slot conductor segments in each of said stator slots are arranged layer by layer in a radial direction, and for any one of said in-slot conductor segments in any one of said stator slots, there is a corresponding one of said in-slot conductor segments in the other one of said stator slots, such that the positions of the two stator slots with respect to the rotor poles are the same, and such that the number of in-slot layers in which the two in-slot conductor segments are located is the same and located in different said parallel branches of the in-phase winding, and said in-slot conductor segments in said first stringing area and said second stringing area are covered by said insulating paper (3) of double O type.
3. A stator according to claim 2, characterized in that the hairpin conductors (2) comprise a first type of hairpin conductor and a second type of hairpin conductor with unequal span, the intra-slot conductor segments of the first type of hairpin conductor and the second type of hairpin conductor penetrating into the stator slots being a first type of intra-slot conductor segment and a second type of intra-slot conductor segment, respectively, the intra-slot conductor segments at odd and even levels in each of the stator slots comprising the first type of intra-slot conductor segment and the second type of intra-slot conductor segment.
4. A stator according to claim 3, wherein the number of stator slots is 48, 8 layers of said in-slot conductor segments are inserted into each of said stator slots, and said stator is configured to be used with an electrical machine having an 8 pole count.
5. The stator as claimed in claim 4 wherein the first type of hairpin conductor has a span of 5 and the second type of hairpin conductor has a span of 7.
6. A stator according to claim 5, wherein 2 or 4 of said parallel branches are formed in each of the phase windings of said three-phase stator winding.
7. A stator according to claim 2, wherein each of the parallel branches passes through all of the number of layers in the stator slot in each of the three phase stator windings.
8. The stator according to claim 1, characterized in that the hairpin conductor (2) comprises a hairpin insertion section and a hairpin welding section connected to both axial ends of the in-slot conductor section, the winding outlet ends of the three-phase stator winding being arranged axially on the same side as the hairpin welding section.
9. The stator according to claim 8, wherein a plurality of hairpin conductors (2) are each welded therebetween by the hairpin welding section.
10. An electrical machine comprising a stator according to any one of claims 1 to 9.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022839474.9U CN213990305U (en) | 2020-11-30 | 2020-11-30 | Stator and motor |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022839474.9U CN213990305U (en) | 2020-11-30 | 2020-11-30 | Stator and motor |
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| CN213990305U true CN213990305U (en) | 2021-08-17 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116722673A (en) * | 2023-08-04 | 2023-09-08 | 比亚迪股份有限公司 | Stator, motor and vehicle |
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2020
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116722673A (en) * | 2023-08-04 | 2023-09-08 | 比亚迪股份有限公司 | Stator, motor and vehicle |
| CN116722673B (en) * | 2023-08-04 | 2024-04-16 | 比亚迪股份有限公司 | Stator, motor and vehicle |
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