CN213985511U - Fast calibration device of switching value pressure sensor - Google Patents
Fast calibration device of switching value pressure sensor Download PDFInfo
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- CN213985511U CN213985511U CN202023309045.7U CN202023309045U CN213985511U CN 213985511 U CN213985511 U CN 213985511U CN 202023309045 U CN202023309045 U CN 202023309045U CN 213985511 U CN213985511 U CN 213985511U
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Abstract
The utility model belongs to the technical field of the instrument is measured, concretely relates to switching value pressure sensor's quick calibration equipment, include: the device comprises a compressed gas tank, a compressed gas tank pressure reducing valve, a compressed gas tank manual regulating valve, a compressed gas tank outlet pressure gauge, a gas pipeline quick connector, a switching value pressure sensor, a CPU module, a display screen, a power indicator lamp, a V storage battery, a relay, a switching value pressure sensor signal acquisition module, a connecting cable and a plurality of pipelines; the device can directly read the gas pressure of the compressed gas box; the staff can read the gas outlet pressure value according to the manometer, judges the gaseous condition of switching value pressure sensor acceptance in real time, and the intuition is strong.
Description
Technical Field
The utility model belongs to the technical field of the instrument is measured, concretely relates to switching value pressure sensor's quick calibration equipment.
Background
In industrial applications, a pressure sensor is the most common type of sensor, which is widely used in various industrial autonomous environments. It is an electric signal or device which can sense pressure signal and convert the pressure signal into usable output according to a certain rule, and it is usually composed of pressure-sensitive element and signal processing unit. According to the difference of the signals output by the pressure sensor, the method can be divided into the following steps: analog pressure sensors and switching pressure sensors. The conventional switching value pressure sensor mainly uses a mechanical structure type device, and indicates pressure by deformation of an elastic element, and the switching value pressure sensor can be applied to various severe environments such as: high temperature, high pressure, high radioactivity, etc. Therefore, when the switching value pressure sensor fails, it is not preferable for maintenance personnel to work in a severe environment for a long time. In addition, because the switching value pressure sensor needs to adapt to different main equipment, the switching value pressure sensor on the market is generally not provided with a calibration device, and a user often has the situation that the switching value pressure sensor cannot be calibrated.
Taking a certain nuclear power station as an example, the calibration work of the reactor pressure switch is generally arranged to be carried out when the reactor is in a maintenance cold stop period, but the reactor pressure switch is installed in the reactor, the radioactivity of the surrounding environment is very high, and workers are not suitable for working for a long time. And at present, no gas cylinder specially used for verifying the reactor pressure switch exists, and instrument control workers usually use gas cylinders of process workers to inflate and press the reactor pressure switch. Meanwhile, the reactor pressure switch is divided into an upper part and a lower part, the upper part (relay) is in another workshop, the alarm display device is in a special control workshop, instrument control personnel need to communicate with personnel above the reactor by using an interphone when inflating and pressing the reactor pressure switch, meanwhile, the personnel above the reactor need to communicate with personnel in the workshop where the reactor pressure switch relay is located and personnel in the control workshop where the display device is located by telephone in real time, the efficiency of the whole working flow is very low, and workers in charge of connecting the gas cylinder with the reactor pressure switch stay in the reactor for a long time and are irradiated by long-time radiation dose. If the whole workflow has communication errors, the pressing work has the possibility of being repeatedly carried out. In more serious cases, the pressure switch pressed on the spot is not consistent with the reality in the display device, and the like, which also causes hidden troubles to the safe and stable operation of the unit.
Therefore, a calibration device for a switching value pressure sensor is needed to be designed aiming at the above technical problems, so as to improve the defects of the prior art, and complete the calibration work of the reactor pressure switch quickly, accurately and safely.
SUMMERY OF THE UTILITY MODEL
The utility model aims at designing a switching value pressure sensor's quick calibration equipment for effectively solve current switching value pressure sensor and adopt artifical check-up mode, there is check-up inefficiency, the unable assurance of check-up accuracy, check-up operating personnel easily receive the technical problem that check-up environment influences personal safety.
The technical scheme of the utility model:
a fast calibration device of a switching value pressure sensor comprises:
the device comprises a compressed gas tank, a compressed gas tank pressure reducing valve, a compressed gas tank manual regulating valve, a compressed gas tank outlet pressure gauge, a gas pipeline quick connector, a switching value pressure sensor, a CPU module, a display screen, a power indicator lamp, a V storage battery, a relay, a switching value pressure sensor signal acquisition module, a connecting cable and a plurality of pipelines;
one side of the compressed gas box is sequentially connected with a compressed gas box pressure reducing valve, a compressed gas box manual regulating valve, a compressed gas box outlet pressure gauge and a gas pipeline quick connector through pipelines, and the gas pipeline quick connector is connected with a switching value pressure sensor through a pipeline; the switching value pressure sensor is connected with the relay; the relay is connected to the V storage battery and is also connected with a switching value pressure sensor signal acquisition module through a connecting cable; the V storage battery is also respectively connected with a power indicator lamp, a CPU module and a display screen; the display screen is also connected with the switching value pressure sensor and the CPU module.
The compressed gas tank includes: the device comprises a compressed gas tank top handle, a compressed gas tank left side strap, a compressed gas tank right side strap and a compressed gas tank gas pressure gauge; the top handle of the compressed gas box is arranged on the top surface of the compressed gas box, and a left strap and a right strap of the compressed gas box are respectively arranged on the surface of one side of the compressed gas box; the compressed gas tank gas pressure gauge is arranged on the other side surface of the compressed gas tank.
A V storage battery switch is also arranged on the V storage battery;
the switching value pressure sensor signal acquisition module is also connected with the CPU module and transmits the acquired relay state signal to the CPU module for operation.
And the switching value pressure sensor is also connected with a grounding wire of the switching value pressure sensor.
The utility model discloses technological effect:
1. in the quick calibration device of the switching value pressure sensor, the compressed gas box is provided with the straps on the left side and the right side, a worker can carry the box on the shoulders, meanwhile, the upper part of the box is also provided with the handle, and the worker can carry the compressed gas box by hand, so that the quick calibration device is convenient to carry;
2. in the quick calibration device of the switching value pressure sensor, the pressure gauge on the compressed gas box can directly read the gas pressure of the compressed gas box; a pressure gauge is arranged on an air outlet pipeline of the compressed gas tank, a worker can read a gas outlet pressure value according to the pressure gauge and judge the condition that the switching value pressure sensor receives gas in real time, and the intuition is strong;
3. in the quick calibration device of the switching value pressure sensor, the gas pressure gauge on the compressed gas box can be arranged at different positions of the box body according to the requirement, and the measuring range of the pressure gauge can be selected according to the actual requirement; the size of the compressed gas box can be designed according to the actual needs on site, and the practicability is high;
4. the utility model relates to a fast calibration device of a switching value pressure sensor, which is provided with a compressed gas tank pressure reducing valve, can adjust the pressure in advance according to the condition of the gas pressure, and then controls the outlet pressure of the gas in the whole tank by a compressed gas tank manual adjusting valve, thus having strong safety;
5. in the quick calibration device of the switching value pressure sensor, the 24V storage battery is used as a power supply source of the relay, the switching value pressure sensor, the signal acquisition module, the power indicator lamp and the like, the storage capacity of the 24V storage battery can be configured according to actual needs, the 24V storage battery can be charged and discharged repeatedly, the 24V storage battery can be detached and replaced, the usability is strong, and waste caused by using a dry battery is avoided;
6. in the quick calibration device of the switching value pressure sensor, a 24V storage battery, a relay, a signal acquisition module, a CPU module, a display screen, a power indicator light and the like are integrated together, so that the device is small in size and convenient to carry; the power supply indicator lamp can be set with different colors according to the power supply condition of the 24V storage battery and is used for judging the working state of the 24V storage battery;
7. in the fast calibration device of the switching value pressure sensor, the signal acquisition module, the CPU module and the like can be plugged, the switching value pressure sensor can be connected fast through the connector, and the switching value pressure sensor can be calibrated on line or off line according to the actual working requirement; the original signal acquisition module and the CPU module in the switching value pressure sensor measuring loop can be rapidly tested according to the working requirement, and whether the original signal acquisition module and the original CPU module have faults or not is judged;
8. in the quick calibration device of the switching value pressure sensor, the open or closed pressure value of the switching value pressure sensor can be read through the pressure gauge and the display screen on the compressed gas tank pipeline, and the quick calibration device is used for judging whether the switching value pressure sensor can meet the requirements of a process system or equipment;
9. the utility model relates to a fast calibration device of a switching value pressure sensor, which has simple structure; the manufacturing process is mature, the cost is low, and the popularization is strong.
Drawings
Fig. 1 is a schematic structural view of a fast calibration device of a switching value pressure sensor according to the present invention;
wherein: 1-compressed gas tank; 2-a handle at the top of the compressed gas tank; 3-compressing the left strap of the gas tank; 4-compression gas tank right side braces; 5-compressed gas tank gas pressure gauge; 6-compressed gas tank relief valve; pressing 7-compressing the gas tank manual regulating valve; 8-compressed gas tank outlet pressure gauge; 9-switching value pressure sensor; 10-gas line quick-connect; 11-a CPU module; 12-a display screen; 13-power indicator light; 14-24V storage battery; 15-a relay; 16-switching value pressure sensor signal acquisition module; 17-connecting cables; 19-switching value pressure sensor ground.
Detailed Description
The following description of the present invention will be provided in conjunction with the accompanying drawings and the detailed description of the embodiments,
a fast calibration device of a switching value pressure sensor comprises:
the device comprises a compressed gas tank 1, a compressed gas tank pressure reducing valve 6, a compressed gas tank manual regulating valve 7, a compressed gas tank outlet pressure gauge 8, a gas pipeline quick connector 10, a switching value pressure sensor 9, a CPU module 11, a display screen 12, a power indicator lamp 13, a 24V storage battery 14, a relay 15, a switching value pressure sensor signal acquisition module 16, a connecting cable 17 and a plurality of pipelines;
one side of the compressed gas box 1 is sequentially connected with a compressed gas box pressure reducing valve 6, a compressed gas box manual regulating valve 7, a compressed gas box outlet pressure gauge 8 and a gas pipeline quick connector 10 through pipelines, and the gas pipeline quick connector 10 is connected with a switching value pressure sensor 9 through a pipeline; the switching value pressure sensor 9 is connected with a relay 15; the relay 15 is connected to a 24V storage battery 14, and the relay 15 is also connected with a switching value pressure sensor signal acquisition module 16 through a connecting cable 17; the 24V storage battery 14 is also respectively connected with a power indicator lamp 13, a CPU module 11 and a display screen 12; the display 12 is also connected to the switching value pressure sensor 9 and the CPU module 11.
The compressed gas tank 1 includes: a handle 2 at the top of the compressed gas tank, a left strap 3 of the compressed gas tank, a right strap 4 of the compressed gas tank and a gas pressure gauge 5 of the compressed gas tank; the top handle 2 of the compressed gas box is arranged on the top surface of the compressed gas box 1, and a left strap 3 and a right strap 4 of the compressed gas box are respectively arranged on one side surface of the compressed gas box 1; the compressed gas tank gas pressure gauge 5 is arranged on the other side surface of the compressed gas tank 1 and is used for reading the pressure of the compressed gas in the compressed gas tank 1 in real time.
The left straps 3 and the right straps 4 of the compressed gas box are used for carrying the compressed gas box 1 by workers;
the compressed gas tank outlet pressure gauge 8 is arranged on a pipeline and used for measuring the gas outlet pressure of the compressed gas tank 1 and adjusting the compressed gas tank manual adjusting valve 7 according to the pressure value of the compressed gas tank outlet pressure gauge 8;
the compressed gas tank pressure reducing valve 6 is used for realizing pressure control on gas in the compressed gas tank 1;
the 24V storage battery 14 is also provided with a 24V storage battery switch;
the 24V storage battery 14 supplies power to the relay 15, the switching value pressure sensor 9, the CPU module 11, the display screen 12, the power indicator lamp 13 and the like;
the power indicator lamp 13 sets different colors according to the power supply condition of the 24V storage battery 14, and is used for judging whether the storage battery 14 can work normally;
the switching value pressure sensor signal acquisition module 16 is also connected with the CPU module 11 and transmits the acquired state signal of the relay 15 to the CPU module 11 for operation.
The display 12 is used for displaying the state of the switching value pressure sensor 9.
And a switching value pressure sensor grounding wire 19 is also connected to the switching value pressure sensor 9.
The calibration method of the rapid calibration device of the switching value pressure sensor comprises the following steps:
the method comprises the following steps: when the switching value pressure sensor is verified off line;
step 1.1: checking that the pressure value of a gas pressure gauge of the compressed gas tank is in a normal working state; the switching value pressure sensor is connected with the gas pipeline quick connector; opening a 24V storage battery switch; checking that the CPU module, the display screen, the power indicator lamp, the relay and the switching value pressure sensor signal acquisition module are in a normal working state;
step 1.2: connecting the switching value pressure sensor to a gas pipeline through a gas pipeline quick connector; connecting the switching value pressure sensor with a switching value pressure sensor ground wire; connecting a cable of the switching value pressure sensor with the relay 1;
step 1.3: slowly opening a pressure reducing valve of the compressed gas tank, then opening a manual regulating valve of the compressed gas tank, observing the pressure value of a pressure gauge at the outlet of the compressed gas tank, and adjusting the opening of the pressure reducing valve of the compressed gas tank when necessary; continuously regulating the pressure of a gas outlet in the compressed gas tank through a manual regulating valve of the compressed gas tank until the relay is closed, and displaying the state of the switching value pressure sensor in the display screen;
if the switching value pressure sensor is lower than or higher than the pressure limit value, the alarm limit value of the switching value pressure sensor needs to be adjusted; and repeating the steps until the state of the switching value pressure sensor is changed in the display screen, and finishing the off-line checking work of the switching value pressure sensor.
Step two: when the switching value pressure sensor is checked on line;
step 2.1: checking that the pressure value of a gas pressure gauge of the compressed gas tank is in a normal working state; the switching value pressure sensor is connected with the gas pipeline quick connector on line;
step 2.2: slowly opening a pressure reducing valve of the compressed gas tank, then opening a manual regulating valve of the compressed gas tank, observing the pressure value of a pressure gauge at the outlet of the compressed gas tank, and adjusting the opening of the pressure reducing valve of the compressed gas tank if necessary; continuously regulating the gas outlet pressure of the compressed gas tank through the manual regulating valve of the compressed gas tank until a relay of the switching value pressure sensor acts and an alarm signal appears in the display device;
step 2.3: if the switching value pressure sensor is lower than or higher than the pressure limit value and the state is changed, the alarm limit value of the switching value pressure sensor needs to be adjusted, the steps are repeated until an alarm signal appears in the display device, and the on-line checking work of the switching value pressure sensor is completed.
Example (b):
the strap is designed on the compressed gas box designed by the utility model, which is convenient for the carrying of the staff; a pressure gauge is designed on the compressed gas tank and used for reading the gas pressure value in the tank; the pressure reducing valve is arranged on the gas outlet pipeline of the compressed gas tank, so that the pressure can be adjusted in advance according to the condition of the gas pressure in the tank, and the safety of personnel is ensured; a manual regulating valve is arranged behind a gas outlet pipeline pressure reducing valve of the compressed gas tank and used for manually controlling the outlet pressure of gas in the whole tank; a pressure gauge is designed on the pipeline behind the manual regulating valve and used for displaying the actual gas outlet pressure of the pipeline of the compressed gas tank; connecting the switching value pressure sensor with a pipeline of a compressed gas tank through a quick connector of a gas pipeline; the calibration device is also provided with a secondary device (relay) of a switching value pressure sensor, a switching value signal acquisition module, a CPU module and a display device; the secondary device (relay) is connected with the switching value pressure sensor through a cable; the switching value signal acquisition module acquires signals of the switching value pressure sensor and displays the state of the switching value pressure sensor in the display device through the operation of the CPU module.
In the quick calibration device of the switching value pressure sensor, a quick joint of a gas pipeline is matched with the switching value pressure sensor for use;
in the fast calibration device of the switching value pressure sensor, a switching value signal acquisition module and a CPU module are matched with the switching value pressure sensor for use;
when the switching value pressure sensor is checked off line, checking that the pressure value of a gas pressure gauge 5 of the compressed gas tank is in a normal working state; the switching value pressure sensor 9 is connected through a gas pipeline quick connector 10;
opening a 24V storage battery switch; checking that the CPU module 11, the display screen 12, the power indicator lamp 13, the relay 15, the switching value pressure sensor signal acquisition module 16 and the like are in normal working states;
the switching value pressure sensor 9 is connected to the gas pipeline through a gas pipeline quick connector 10; the switching value pressure sensor 9 is connected with a switching value pressure sensor grounding wire 19; connecting a cable of the switching value pressure sensor 9 with a relay 15;
slowly opening a pressure reducing valve 6 of a compressed gas tank, then opening a manual regulating valve 7 of the compressed gas tank, observing the pressure value of a pressure gauge 8 at the outlet of the compressed gas tank, and adjusting the opening of the pressure reducing valve 6 of the compressed gas tank if necessary; the gas outlet pressure in the compressed gas tank 1 is continuously adjusted through the compressed gas tank manual adjusting valve 7 until the relay 15 is closed, and the state of the switching value pressure sensor 9 is displayed in the display screen 12 as follows: closed or open; if the switching value pressure sensor 9 is lower than or higher than the pressure limit value, the state changes, such as the condition of closing or opening, the alarm limit value of the switching value pressure sensor 9 needs to be adjusted; the steps are repeated until the display screen 12 shows that the state of the switching value pressure sensor 9 is changed (closed or opened), and the off-line verification work of the switching value pressure sensor is completed.
When the on-off pressure sensor is checked on line, checking that the pressure value of a gas pressure gauge 5 of the compressed gas tank is in a normal working state; a switching value pressure sensor connected on-line through a gas line quick connector 10; slowly opening a pressure reducing valve 6 of a compressed gas tank, then opening a manual regulating valve 7 of the compressed gas tank, observing the pressure value of a pressure gauge 8 at the outlet of the compressed gas tank, and adjusting the opening of the pressure reducing valve 6 of the compressed gas tank if necessary; the pressure of the gas outlet of the compressed gas tank 1 is continuously adjusted through the manual regulating valve 7 of the compressed gas tank until the relay of the switching value pressure sensor acts, an alarm signal appears in the display device (the state of the switching value pressure sensor changes, and the switching value pressure sensor is closed or disconnected), if the switching value pressure sensor is lower than or higher than the pressure limit value, the state change (the switching value pressure sensor is closed or disconnected), the alarm limit value of the switching value pressure sensor needs to be adjusted, the steps are repeated until the alarm signal appears in the display device, and the on-line checking work of the switching value pressure sensor is completed.
Wherein: the volume of the compressed gas tank 1, the amount of the compressed gas and the position of a gas pressure gauge 5 of the compressed gas tank on the compressed gas tank 1 can be designed according to actual requirements; the lengths of the left straps 3 and the right straps 4 of the compressed gas tank are set according to actual conditions; the storage capacity of the 24V storage battery 14 and the measuring ranges of the compressed gas tank gas pressure gauge 5 and the compressed gas tank outlet pressure gauge 8 are selected according to actual conditions.
The present invention has been described in detail with reference to the accompanying drawings and examples, but the present invention is not limited to the above examples, and various changes can be made without departing from the spirit of the present invention within the knowledge of those skilled in the art. The present invention can adopt the prior art for the content which is not described in detail in the present invention.
Claims (4)
1. A fast calibration device of a switching value pressure sensor is characterized by comprising:
the device comprises a compressed gas box (1), a compressed gas box pressure reducing valve (6), a compressed gas box manual regulating valve (7), a compressed gas box outlet pressure gauge (8), a gas pipeline quick joint (10), a switching value pressure sensor (9), a CPU module (11), a display screen (12), a power indicator lamp (13), a 24V storage battery (14), a relay (15), a switching value pressure sensor signal acquisition module (16), a connecting cable (17) and a plurality of pipelines;
one side of the compressed gas box (1) is sequentially connected with a compressed gas box pressure reducing valve (6), a compressed gas box manual regulating valve (7), a compressed gas box outlet pressure gauge (8) and a gas pipeline quick connector (10) through pipelines, and the gas pipeline quick connector (10) is connected with a switching value pressure sensor (9) through a pipeline; the switching value pressure sensor (9) is connected with the relay (15); the relay (15) is connected to a 24V storage battery (14), and the relay (15) is also connected with a switching value pressure sensor signal acquisition module (16) through a connecting cable (17); the 24V storage battery (14) is also respectively connected with a power indicator lamp (13), a CPU module (11) and a display screen (12); the display screen (12) is also connected with the switching value pressure sensor (9) and the CPU module (11).
2. A rapid calibration device for a switching value pressure sensor as claimed in claim 1, wherein: the compressed gas tank (1) comprises: a handle (2) at the top of the compressed gas tank, a left strap (3) of the compressed gas tank, a right strap (4) of the compressed gas tank and a gas pressure gauge (5) of the compressed gas tank; the top handle (2) of the compressed gas box is arranged on the top surface of the compressed gas box (1), and a left strap (3) and a right strap (4) of the compressed gas box are respectively arranged on the surface of one side of the compressed gas box (1); the compressed gas tank gas pressure gauge (5) is arranged on the other side surface of the compressed gas tank (1).
3. A rapid calibration device for a switching value pressure sensor as claimed in claim 2, characterized in that: a 24V storage battery switch is also arranged on the 24V storage battery (14); the switching value pressure sensor signal acquisition module (16) is also connected with the CPU module (11) and transmits the acquired state signal of the relay (15) to the CPU module (11) for operation.
4. A rapid calibration device for a switching value pressure sensor as claimed in claim 1, wherein: and the switching value pressure sensor (9) is also connected with a switching value pressure sensor grounding wire (19).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023309045.7U CN213985511U (en) | 2020-12-31 | 2020-12-31 | Fast calibration device of switching value pressure sensor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023309045.7U CN213985511U (en) | 2020-12-31 | 2020-12-31 | Fast calibration device of switching value pressure sensor |
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| Publication Number | Publication Date |
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| CN213985511U true CN213985511U (en) | 2021-08-17 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202023309045.7U Active CN213985511U (en) | 2020-12-31 | 2020-12-31 | Fast calibration device of switching value pressure sensor |
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| CN (1) | CN213985511U (en) |
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- 2020-12-31 CN CN202023309045.7U patent/CN213985511U/en active Active
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