CN213975942U - Transition conveying device for photovoltaic module production line - Google Patents

Transition conveying device for photovoltaic module production line Download PDF

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Publication number
CN213975942U
CN213975942U CN202022091365.3U CN202022091365U CN213975942U CN 213975942 U CN213975942 U CN 213975942U CN 202022091365 U CN202022091365 U CN 202022091365U CN 213975942 U CN213975942 U CN 213975942U
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photovoltaic module
adjusting
wheel
tensioning
production line
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CN202022091365.3U
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Chinese (zh)
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胡乐
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Hanwha Q Cells Qidong Co Ltd
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Hanwha SolarOne Qidong Co Ltd
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Abstract

The utility model discloses a transition conveyer for a photovoltaic module production line, which is arranged between two adjacent production lines and comprises two oppositely arranged conveying mechanisms, wherein each conveying mechanism comprises a support frame, a synchronous wheel component and a height adjusting component, and the synchronous wheel component comprises a driving wheel, a driven wheel, a synchronous belt for connecting the driving wheel and the driven wheel and a tensioning component for tensioning the synchronous belt; the height adjusting assembly comprises a connecting piece and a supporting section bar connected with the connecting piece, a plurality of holes are formed in the connecting piece, a plurality of limiting parts in limiting fit with the holes are arranged on the supporting section bar, the limiting parts can slide in the holes along the vertical direction, and then the synchronizing wheel assembly is driven to move up and down. The utility model provides a transition conveyer can convey photovoltaic module between two adjacent production water lines, and photovoltaic module shake problem in the solution conveying can avoid the latent production of splitting of the inside battery piece of photovoltaic module in the data send process, improves product quality.

Description

Transition conveying device for photovoltaic module production line
Technical Field
The utility model relates to an assembly line transmission field especially relates to a transition conveyer for photovoltaic module production water line in photovoltaic module makes.
Background
The photovoltaic power generation is a technology for directly converting light energy into electric energy by utilizing a semiconductor photovoltaic effect, a core unit of the technology is a photovoltaic module, module transmission in a module manufacturing process is an essential flow in a module production process, in a photovoltaic industry with intense competition, improvement of manufacturing yield and quality is a key point of competition of each enterprise, and under the great trend background, the technology has wide application requirements for a production line transition wheel.
A gap is formed between two production lines for conveying photovoltaic modules, when the photovoltaic modules are conveyed from one production line to the other production line, due to the gap, the photovoltaic modules shake in the conveying process of the frames at the front ends and the frames at the rear ends of the photovoltaic modules due to gravity, and the hidden crack rate of the cells in the photovoltaic modules reaches 4.5%.
SUMMERY OF THE UTILITY MODEL
In order to solve the problem that exists among the prior art, the utility model provides a transition conveyer for photovoltaic module production water line to shake the problem in solving the photovoltaic module transmission, and improve the quality and the qualification rate of photovoltaic module product, technical scheme is as follows:
the utility model provides a transition conveyer for photovoltaic module production water line, it sets up between two adjacent assembly lines, and is used for conveying photovoltaic module, transition conveyer includes two transport mechanism that set up relatively, and each transport mechanism includes the support frame, sets up in synchronous pulley subassembly and the height control subassembly that is used for driving synchronous pulley subassembly along the elevating movement of support frame direction of height of support frame top, synchronous pulley subassembly includes action wheel, driven wheel, the hold-in range that is used for connecting action wheel and driven wheel and the tensioning assembly that is used for tensioning the hold-in range, the action wheel of synchronous pulley subassembly is connected with the actuating mechanism of adjacent assembly line to drive the action wheel rotates, and then drives the hold-in range rotation;
the height adjusting assembly comprises a connecting piece fixedly arranged on the supporting frame and a supporting section bar connected with the connecting piece, the supporting section bar is arranged in the space of the synchronous belt and is arranged above the supporting frame, a plurality of holes are formed in the connecting piece, a plurality of limiting parts in limiting fit with the holes are arranged on the supporting section bar, the limiting parts can slide in the holes along the vertical direction, and then the limiting parts drive the synchronous wheel assembly to move up and down.
Further, tensioning assembly include with from driving wheel fixed connection's adjusting part and with the tensioning plate that the adjusting part is connected through the adjusting part, the tensioning plate set up in the space of hold-in range and with support section bar fixed connection, the adjusting part is used for adjusting the interval between adjusting part and the tensioning plate, and then make from driving wheel to being close to or keeping away from the action wheel direction and removing.
Furthermore, the adjusting piece comprises a first adjusting plate fixedly connected with the driven wheel and a second adjusting plate connected with the first adjusting plate, the second adjusting plate is provided with the adjusting piece, and the tensioning plate is provided with a mounting hole matched with the adjusting piece.
Further, the first adjusting plate and the second adjusting plate form an L-shaped structure.
Further, the tensioning plate is of a square structure, and the extending direction of the tensioning plate is perpendicular to the length direction of the synchronous belt.
Further, the opening hole in the connecting piece is a long circular hole, and the long circular hole has a preset length in the vertical direction.
Further, the conveying mechanism further comprises a support piece arranged on the support section bar, and the support piece is used for supporting the synchronous belt.
Furthermore, at least one mounting hole is formed in the driving wheel of the synchronous wheel assembly, and the driving wheel is connected with the driving mechanism of the adjacent production line by inserting a rotating shaft into the mounting hole.
Further, the adjusting piece and the limiting piece are both screws.
Furthermore, the adjusting piece, the tensioning plate and the connecting piece are all made of metal materials.
The utility model provides a beneficial effect that technical scheme brought as follows:
the utility model provides a transition conveyer for photovoltaic module production water line can convey photovoltaic module between two adjacent production water lines, has solved the photovoltaic module shake problem in the conveying, can avoid the hidden split of photovoltaic module internal cell piece to produce in the conveying process, improves product reliability and quality; the hidden crack ratio of the original photovoltaic module is reduced to be lower by 4.5%, and the quality and the qualified rate of module products are improved.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the description of the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.
Fig. 1 is a perspective view of a first viewing angle of a conveying mechanism of a transition conveying device for a photovoltaic module production line provided by an embodiment of the present invention;
fig. 2 is a perspective view of a second viewing angle of a conveying mechanism of a transition conveying device for a photovoltaic module production line provided by an embodiment of the present invention;
fig. 3 is a side view of a transfer mechanism of a transition transfer device for a photovoltaic module production line according to an embodiment of the present invention;
fig. 4 is a top view of a conveying mechanism of a transition conveying device for a photovoltaic module production line provided by an embodiment of the present invention;
fig. 5 is a top view of a transition conveying device for a photovoltaic module production line provided by an embodiment of the present invention disposed between two adjacent production lines;
fig. 6 is an enlarged view of the transition conveyor of fig. 5.
Wherein the reference numerals include: the production line comprises a support frame 1, a driving wheel 2, a mounting hole 21, a driven wheel 3, a synchronous belt 4, a connecting piece 5, a hole 51, a supporting section 6, an adjusting piece 7, a first adjusting plate 71, a second adjusting plate 72, a tensioning plate 8, a supporting piece 9, an end cover 10, a rotating shaft 11 and a production line 12.
Detailed Description
In order to make the technical solution of the present invention better understood, the technical solution of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts shall belong to the protection scope of the present invention.
It should be noted that the terms "first," "second," and the like in the description and claims of the present invention and in the drawings described above are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. It is to be understood that the data so used is interchangeable under appropriate circumstances such that the embodiments of the invention described herein are capable of operation in sequences other than those illustrated or otherwise described herein. Furthermore, the terms "comprises," "comprising," and "having," and any variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, apparatus, article, or device that comprises a list of steps or elements is not necessarily limited to those steps or elements expressly listed, but may include other steps or elements not expressly listed or inherent to such process, method, article, or device.
In an embodiment of the present invention, a transition conveying device for a photovoltaic module production line is provided, and the detailed structure is shown in fig. 1 to fig. 6, which is disposed between two adjacent production lines 12 and used for conveying photovoltaic modules. The transition conveying device comprises two conveying mechanisms which are oppositely arranged, and each conveying mechanism comprises a supporting frame 1, a synchronizing wheel assembly arranged above the supporting frame 1 and a height adjusting assembly used for driving the synchronizing wheel assembly to move up and down along the height direction of the supporting frame 1.
The specific structure of the synchronous wheel component is as follows: referring to fig. 1 to 3, the synchronizing wheel assembly includes a driving wheel 2, a driven wheel 3, a synchronous belt 4 for connecting the driving wheel 2 and the driven wheel 3, and a tensioning assembly for tensioning the synchronous belt 4, the driving wheel 2 of the synchronizing wheel assembly is connected with a driving mechanism of an adjacent assembly line to drive the driving wheel 2 to rotate, and further drive the synchronous belt 4 to rotate, specifically, at least one mounting hole 21 is provided on the driving wheel 2 of the synchronizing wheel assembly, and a rotating shaft is inserted into the mounting hole 21 to enable the driving wheel 2 to be connected with the driving mechanism of the adjacent assembly line, such as the driving wheel on the adjacent assembly line, which is driven by a servo motor to rotate, and further drive the driving wheel 2 of the synchronizing wheel assembly to rotate.
The height adjusting assembly has the following specific structure: referring to fig. 1 to 3, the height adjusting assembly includes a connecting member 5 fixedly disposed on the supporting frame 1 and a supporting section bar 6 connected to the supporting frame 1 through the connecting member 5, the supporting section bar 6 is disposed in a space of the synchronous belt 4 (a hollow space is formed between upper and lower sidewalls of the synchronous belt) and is not in contact with an inner sidewall of the synchronous belt 4 and a driven wheel, the connecting member 5 is provided with a plurality of openings 51, the plurality of openings 51 are distributed along an up-and-down direction, the supporting section bar 6 is provided with a plurality of limiting members, preferably adjusting screws, the limiting members extend out of the openings 51, the limiting members can slide in the openings 51 along the up-and-down direction to drive the synchronous wheel assembly to move up and down, so as to adjust a distance between the synchronous wheel assembly and the supporting frame, when a height of a production line adjacent to the transition conveying device needs to be adjusted, in order to be positioned on the same horizontal plane with the production line, the height direction position of the synchronizing wheel assembly is adjusted through the height adjusting assembly, so that the upper surface of the synchronizing wheel assembly is flush with the adjacent production line.
The connecting piece 5 is preferably of a square structure, the opening 51 in the connecting piece 5 is a long circular hole, the long circular hole has a preset length in the vertical direction, such as a waist circular hole, and the vertical direction refers to the up-down direction, namely the height direction of the support frame.
The specific structure of the tensioning assembly is as follows: referring to fig. 1 to 3, the tensioning assembly includes an adjusting member 7 fixedly connected to the driven wheel 3 and a tensioning plate 8 connected to the adjusting member 7 through at least one adjusting member, the tensioning plate 8 is disposed in a space of the timing belt 4 and fixedly connected to the support profile 6, the tensioning plate 8 has no displacement change in a horizontal direction (i.e., a length direction of the timing belt), the tensioning plate 8 is preferably of a square structure, and an extending direction of the tensioning plate 8 is perpendicular to the length direction of the timing belt 4.
The specific structure of the adjusting member 7 is as follows: referring to fig. 2 and 4, the adjusting member 7 includes a first adjusting plate 71 fixedly connected to the driven wheel 3 and a second adjusting plate 72 connected to the first adjusting plate 71, the second adjusting plate 72 is preferably arranged parallel to the tensioning plate 8, at least one adjusting member 7 is arranged on the second adjusting plate 72, and the tensioning plate 8 is provided with a mounting hole 21 matched with the adjusting member 7. The first adjusting plate 71 and the second adjusting plate 72 form an L-shaped structure.
The specific implementation process of the tensioning assembly for tensioning the synchronous belt is as follows: the adjusting piece is used for adjusting the distance between the adjusting piece 7 and the tensioning plate 8, so that the driven wheel 3 moves towards or away from the driving wheel 2. The adjusting piece is arranged on the adjusting piece 7, when the adjusting piece is screwed, the adjusting piece 7 moves towards the direction close to the tensioning plate 8, so that the driven wheel 3 moves towards the direction close to the driving wheel 2, namely, the distance between the driven wheel 3 and the driving wheel 2 is reduced, and the synchronous belt is loosened; when loosening the adjusting piece, the adjusting piece 7 moves towards the direction far away from the tensioning plate 8, so that the driven wheel 3 moves towards the direction far away from the driving wheel 2, namely, the distance between the driven wheel 3 and the driving wheel 2 is increased, and the synchronous belt is tensioned.
The conveying mechanism further comprises a supporting piece 9 arranged on the supporting section bar 6, and the supporting piece 9 is used for supporting the synchronous belt 4 and preventing the synchronous belt from sagging. The supporting member 9 is made of a plastic material, such as black plastic, and is soft and will not rub against the synchronous belt 4.
The adjusting member 7, the tensioning plate 8 and the connecting member 5 are made of metal, preferably aluminum, and have strength, so that the durability of the whole structure is improved.
The end covers are arranged at two end parts of the supporting section bar 6 body in the length direction, and the end covers are arranged to prevent operators from being injured due to touch because the end parts are rough.
In transmission, the photovoltaic module on one assembly line can be smoothly transited to two synchronous belts of two synchronous wheel assemblies of the transition conveying device provided by the application. The utility model provides a transition conveyer for photovoltaic module production water line can convey photovoltaic module between two adjacent production water lines, has solved the photovoltaic module shake problem in the conveying, can avoid the hidden split of photovoltaic module internal cell piece to produce in the conveying process, improves product reliability and quality; the hidden crack ratio of the original photovoltaic module is reduced to be lower by 4.5%, and the quality and the qualified rate of module products are improved.
The above description is only for the preferred embodiment of the present invention, and is not intended to limit the present invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included within the protection scope of the present invention.

Claims (10)

1. A transition conveying device for a photovoltaic module production line, which is arranged between two adjacent production lines (12) and is used for conveying photovoltaic modules, is characterized in that the transition conveying device comprises two conveying mechanisms which are oppositely arranged, each conveying mechanism comprises a supporting frame (1), a synchronous wheel assembly arranged above the supporting frame (1) and a height adjusting assembly used for driving the synchronous wheel assembly to move up and down along the height direction of the supporting frame (1),
the synchronous wheel assembly comprises a driving wheel (2), a driven wheel (3), a synchronous belt (4) used for connecting the driving wheel (2) and the driven wheel (3) and a tensioning assembly used for tensioning the synchronous belt (4), wherein the driving wheel (2) of the synchronous wheel assembly is connected with a driving mechanism of an adjacent production line so as to drive the driving wheel (2) to rotate and further drive the synchronous belt (4) to rotate;
the height adjusting assembly comprises a connecting piece (5) fixedly arranged on a support frame (1) and a supporting section bar (6) connected with the connecting piece (5), the supporting section bar (6) is arranged in the space of the synchronous belt (4) and arranged above the support frame (1), a plurality of holes (51) are formed in the connecting piece (5), a plurality of limiting parts in limiting fit with the holes (51) are arranged on the supporting section bar (6), and the limiting parts can slide in the holes (51) along the up-and-down direction and further drive the synchronous wheel assembly to move up and down.
2. The transition conveying device for the photovoltaic module production line is characterized in that the tensioning assembly comprises an adjusting piece (7) fixedly connected with the driven wheel (3) and a tensioning plate (8) connected with the adjusting piece (7) through the adjusting piece, the tensioning plate (8) is arranged in the space of the synchronous belt (4) and is fixedly connected with the supporting section bar (6), and the adjusting piece is used for adjusting the distance between the adjusting piece (7) and the tensioning plate (8), so that the driven wheel (3) moves towards or away from the driving wheel (2).
3. The transition conveying device for the photovoltaic module production line is characterized in that the adjusting piece (7) comprises a first adjusting plate (71) fixedly connected with the driven wheel (3) and a second adjusting plate (72) connected with the first adjusting plate (71), the adjusting piece (7) is arranged on the second adjusting plate (72), and the mounting hole (21) matched with the adjusting piece (7) is formed in the tensioning plate (8).
4. The transitional conveying device for photovoltaic module production lines according to claim 3, characterized in that the first adjusting plate (71) and the second adjusting plate (72) form an L-shaped structure.
5. The transition conveyor for a photovoltaic module production line according to claim 2, wherein the tensioning plate (8) is of a square structure, and the extension direction of the tensioning plate (8) is perpendicular to the length direction of the synchronous belt (4).
6. The transitional conveying device for a photovoltaic module production line according to claim 1, characterized in that the opening (51) in the connecting piece (5) is an oblong hole having a preset length in the vertical direction.
7. The transition conveyor for a photovoltaic module production line according to claim 1, characterized in that the conveying mechanism further comprises a support (9) provided on the support profile (6), the support (9) being used to support a timing belt (4).
8. The transition conveyor for photovoltaic module production lines according to claim 1, characterized in that the driving wheel (2) of the synchronizing wheel assembly is provided with at least one mounting hole (21), and the driving wheel (2) is connected with the driving mechanism of the adjacent line by inserting a rotating shaft (11) into the mounting hole (21).
9. The transition conveying device for the photovoltaic module production line according to claim 2, wherein the adjusting member (7) and the limiting member are screws.
10. The transition conveyor for photovoltaic module production lines according to claim 2, characterized in that the adjusting member (7), the tensioning plate (8) and the connecting member (5) are made of metal.
CN202022091365.3U 2020-09-22 2020-09-22 Transition conveying device for photovoltaic module production line Active CN213975942U (en)

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CN202022091365.3U CN213975942U (en) 2020-09-22 2020-09-22 Transition conveying device for photovoltaic module production line

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Application Number Priority Date Filing Date Title
CN202022091365.3U CN213975942U (en) 2020-09-22 2020-09-22 Transition conveying device for photovoltaic module production line

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CN213975942U true CN213975942U (en) 2021-08-17

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114435868A (en) * 2022-03-14 2022-05-06 湖北中烟工业有限责任公司 Material rod output device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114435868A (en) * 2022-03-14 2022-05-06 湖北中烟工业有限责任公司 Material rod output device

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