CN213972442U - Plastic sheet three-layer extruder - Google Patents
Plastic sheet three-layer extruder Download PDFInfo
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- CN213972442U CN213972442U CN202022323102.0U CN202022323102U CN213972442U CN 213972442 U CN213972442 U CN 213972442U CN 202022323102 U CN202022323102 U CN 202022323102U CN 213972442 U CN213972442 U CN 213972442U
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Abstract
本实用新型公开了一种塑料片材三层挤出机,包括机台,所述机台上固定设有电机和机筒,所述机筒内设有用于输送原料的挤出机构,所述机筒右侧上端设有下料筒,所述下料筒内配套设有下料机构,所述下料筒下方设有固定于机筒内壁底部的固定块,所述固定块内设有腔体,所述腔体内设有联动机构,所述机筒末端连接有锥形管道,所述锥形管道连通有输送管道,所述输送管末端连接有出料罩,所述出料罩内设有与输送管道连通的分液腔,所述分液腔内底部设有三个开口。本实用新型结构合理,其通过锥齿轮之间配比好的转速,控制螺旋绞龙和螺旋输送轴之间的速度,从而达到自动下料的目的,并且可以生产不同厚度的塑料片。
The utility model discloses a three-layer extruder for plastic sheets, comprising a machine table, a motor and a barrel are fixed on the machine table, and an extrusion mechanism for conveying raw materials is arranged in the barrel, and the barrel is provided with an extrusion mechanism for conveying raw materials. The upper end of the right side of the barrel is provided with a lowering barrel, a lowering mechanism is provided in the lowering barrel, a fixing block fixed to the bottom of the inner wall of the barrel is arranged under the lowering barrel, and a cavity is arranged in the fixing block The cavity is provided with a linkage mechanism, the end of the barrel is connected with a conical pipe, the conical pipe is connected with a conveying pipe, the end of the conveying pipe is connected with a discharge cover, and the discharge cover is equipped with There is a liquid-separating cavity communicated with the conveying pipeline, and the bottom of the liquid-separating cavity is provided with three openings. The utility model has a reasonable structure, the speed between the screw auger and the screw conveying shaft is controlled by the rotating speed with a good ratio between the bevel gears, so as to achieve the purpose of automatic feeding, and can produce plastic sheets of different thicknesses.
Description
技术领域technical field
本实用新型涉及挤出机技术领域,尤其涉及一种塑料片材三层挤出机。The utility model relates to the technical field of extruders, in particular to a three-layer extruder for plastic sheets.
背景技术Background technique
挤出机是依靠螺旋输送轴或其他形式产生的压力及剪切力,能使得通过配套的加热组件和冷却组件处理过的物料进行塑化以及均匀混合,通过挤出辊成型得到日常生活或者工业生产所需的材料。The extruder relies on the pressure and shear force generated by the screw conveying shaft or other forms, which can plasticize and uniformly mix the materials processed by the matching heating and cooling components, and obtain daily life or industrial products through extrusion roller molding. Materials required for production.
市面上的塑料片材挤出机大多为单层,通过挤出机配套的加热组件和冷却组件实现对原材料的加工,由于挤出机需要加热和冷却,所需的能量较大,单层的挤出机往往不能充分利用产生的热量,造成了资源的浪费,因此需要一种塑料片材三层挤出机。Most of the plastic sheet extruders on the market are single-layer, and the processing of raw materials is realized through the heating and cooling components of the extruder. Since the extruder needs to be heated and cooled, the energy required is large, and the single-layer The extruder often cannot make full use of the heat generated, resulting in a waste of resources, so a three-layer extruder for plastic sheets is required.
实用新型内容Utility model content
本实用新型的目的是为了解决现有技术中存在的缺点,而提出的一种塑料片材三层挤出机,其通过锥齿轮之间配比好的转速,控制螺旋绞龙和螺旋输送轴之间的速度,从而达到自动下料的目的,有助于机器自动运行,并且可以生产不同厚度的塑料片。The purpose of this utility model is to solve the shortcomings in the prior art, and proposes a three-layer extruder for plastic sheets, which controls the screw auger and the screw conveying shaft through the rotating speed with a good ratio between the bevel gears. The speed between the two, so as to achieve the purpose of automatic cutting, which is helpful for the automatic operation of the machine, and can produce plastic sheets of different thicknesses.
为了实现上述目的,本实用新型采用了如下技术方案:In order to achieve the above-mentioned purpose, the utility model adopts the following technical solutions:
一种塑料片材三层挤出机,包括机台,所述机台上固定设有电机和机筒,所述机筒内设有用于输送原料的挤出机构,所述机筒右侧上端设有下料筒,所述下料筒内配套设有下料机构,所述下料筒下方设有固定于所述机筒内壁底部的固定块,所述固定块内设有腔体,所述腔体内设有联动机构,所述机筒末端连接有锥形管道,所述锥形管道连通有输送管道,所述输送管道末端连接有出料罩,所述出料罩内设有与所述输送管道连通的分液腔,所述分液腔内底部设有三个开口,所述出料罩内固定连接有三个分隔板,所述出料罩内位于所述分隔板一侧设有挤出辊,三个所述挤出辊一侧配套设有调节机构,所述机筒上设有用于融化原料的加热组件,所述输送管道上设有用于冷却的冷却组件。A three-layer extruder for plastic sheets, comprising a machine table, a motor and a barrel are fixed on the table, an extrusion mechanism for conveying raw materials is arranged in the barrel, and an upper end on the right side of the barrel is provided. There is a lowering barrel, a lowering mechanism is arranged in the lowering barrel, a fixing block fixed to the bottom of the inner wall of the barrel is arranged under the lowering barrel, and a cavity is arranged in the fixing block. The cavity is provided with a linkage mechanism, the end of the barrel is connected with a conical pipe, the conical pipe is connected with a conveying pipe, the end of the conveying pipe is connected with a discharge cover, and the discharge cover is provided with a The liquid-separating cavity communicated with the conveying pipeline, the bottom of the liquid-separating cavity is provided with three openings, the discharge cover is fixedly connected with three partition plates, and the discharge cover is located on one side of the partition plate. There are extruding rollers, one side of the three extruding rollers is matched with an adjusting mechanism, the barrel is provided with a heating component for melting raw materials, and the conveying pipe is provided with a cooling component for cooling.
优选地,所述下料机构包括转杆,所述转杆外固定设有螺旋绞龙。Preferably, the feeding mechanism includes a rotating rod, and a screw auger is fixed outside the rotating rod.
优选地,所述联动机构包括设置在所述腔体内的第一锥齿轮,所述转杆贯穿所述腔体并与所述第一锥齿轮固定相连,所述第一锥齿轮啮合设有第二锥齿轮,所述电机输出轴末端贯穿所述腔体并与所述第二锥齿轮底部固定相连。Preferably, the linkage mechanism includes a first bevel gear disposed in the cavity, the rotating rod penetrates through the cavity and is fixedly connected with the first bevel gear, and the first bevel gear is engaged with a first bevel gear. Two bevel gears, the end of the motor output shaft penetrates the cavity and is fixedly connected with the bottom of the second bevel gear.
优选地,所述挤出机构包括设置在所述机筒内的螺旋输送轴,所述螺旋输送轴一端贯穿所述腔体并与所述第二锥齿轮顶部固定相连。Preferably, the extrusion mechanism includes a screw conveying shaft disposed in the barrel, and one end of the screw conveying shaft penetrates the cavity and is fixedly connected to the top of the second bevel gear.
优选地,所述调节机构包括转动连接在所述出料罩外壁上的螺纹杆,所述螺纹杆贯穿并螺纹连接有连接块,所述连接块的侧壁转动连接有转轴,所述螺纹杆末端固定连接有转把,所述挤出辊的传动轴一端转动连接有滑块,所述滑块与所述出料罩的内壁滑动连接,所述传动轴的另一端与转轴固定连接,所述出料罩的外壁设有条形口,所述转轴贯穿条形口。Preferably, the adjustment mechanism includes a threaded rod rotatably connected to the outer wall of the discharge hood, the threaded rod penetrates and is threadedly connected with a connecting block, a side wall of the connecting block is rotatably connected with a rotating shaft, and the threaded rod The end is fixedly connected with a turning handle, one end of the transmission shaft of the extrusion roller is rotatably connected with a slider, the slider is slidably connected with the inner wall of the discharge cover, and the other end of the transmission shaft is fixedly connected with the rotating shaft, so The outer wall of the discharging cover is provided with a bar-shaped opening, and the rotating shaft passes through the bar-shaped opening.
优选地,所述下料筒底部设有下料斗。Preferably, a lowering hopper is provided at the bottom of the lowering barrel.
本实用新型与现有技术相比,其有益效果为:Compared with the prior art, the utility model has the following beneficial effects:
1、通过联动机构配合调节螺旋绞龙和螺旋输送轴的速度,完成了挤出机自动控制下料速度和挤出速度,提高整个挤出机的自动化程度,提高效率。1. Through the coordination of the linkage mechanism to adjust the speed of the screw auger and the screw conveying shaft, the extruder can automatically control the feeding speed and extrusion speed, improve the automation degree of the entire extruder, and improve the efficiency.
2、通过调节机构可以调节挤出辊与分隔板之间的距离,达到控制挤出塑料片材的厚度的功能,满足了对于不同产品规格的需求,提高企业生产效益。2. The distance between the extrusion roller and the separating plate can be adjusted through the adjustment mechanism, so as to achieve the function of controlling the thickness of the extruded plastic sheet, which meets the requirements for different product specifications and improves the production efficiency of the enterprise.
附图说明Description of drawings
图1为本实用新型提出的一种塑料片材三层挤出机的结构示意图;Fig. 1 is the structural representation of a kind of plastic sheet three-layer extruder proposed by the utility model;
图2为本实用新型提出的一种塑料片材三层挤出机的A处放大示意图;Fig. 2 is the enlarged schematic diagram of place A of a kind of plastic sheet three-layer extruder proposed by the utility model;
图3为本实用新型提出的一种塑料片材三层挤出机的调节机构示意图。FIG. 3 is a schematic diagram of the adjustment mechanism of a three-layer extruder for plastic sheets proposed by the utility model.
图中:1机台、2电机、3下料筒、4螺旋绞龙、5加热组件、6 螺旋输送轴、7机筒、8输送管道、9冷却组件、10出料罩、11分隔板、12挤出辊、13连接块、14螺纹杆、15腔体、16第一锥齿轮、 17第二锥齿轮、18转杆。In the picture: 1 machine, 2 motors, 3 unloading barrels, 4 screw augers, 5 heating components, 6 screw conveying shafts, 7 barrels, 8 conveying pipes, 9 cooling components, 10 discharging hoods, 11 dividing plates , 12 extrusion rollers, 13 connecting blocks, 14 threaded rods, 15 cavities, 16 first bevel gears, 17 second bevel gears, 18 rotating rods.
具体实施方式Detailed ways
为使本实用新型的上述目的、特征和优点能够更加明显易懂,下面结合附图对本实用新型的具体实施方式做详细的说明。在下面的描述中阐述了很多具体细节以便于充分理解本实用新型。但是本实用新型能够以很多不同于在此描述的其它方式来实施,本领域技术人员可以在不违背本实用新型内涵的情况下做类似改进,因此本实用新型不受下面公开的具体实施的限制。In order to make the above objects, features and advantages of the present utility model more clearly understood, the specific embodiments of the present utility model are described in detail below with reference to the accompanying drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. However, the present utility model can be implemented in many other ways different from those described here, and those skilled in the art can make similar improvements without violating the connotation of the present utility model. Therefore, the present utility model is not limited by the specific implementation disclosed below. .
需要说明的是,当元件被称为“固定于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。本文所使用的术语“垂直的”、“水平的”、“左”、“右”以及类似的表述只是为了说明的目的,并不表示是唯一的实施方式。It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for the purpose of illustration only and do not represent the only embodiment.
参照图1-3,一种塑料片材三层挤出机,包括机台1,机台1上固定设有电机2和机筒7,机筒7内设有用于输送原料的挤出机构,挤出机构包括设置在机筒7内的螺旋输送轴6,螺旋输送轴6一端贯穿腔体15并与第二锥齿轮17顶部固定相连,机筒7右侧上端设有下料筒3,下料筒3内配套设有下料机构,下料机构包括转杆18,转杆 18外固定设有螺旋绞龙4,下料机构将原料不断的输送到机筒7内,实现稳定的下料,挤出机构将处理好的原料输出到出料罩10内,最终达到加工的目的。1-3, a plastic sheet three-layer extruder, including a
下料筒3下方设有固定于机筒7内壁底部的固定块,固定块内设有腔体15,腔体15内设有联动机构,联动机构包括设置在腔体15 内的第一锥齿轮16,转杆18贯穿腔体15并与第一锥齿轮16固定相连,第一锥齿轮16啮合设有第二锥齿轮17,电机2输出轴末端贯穿腔体15并与第二锥齿轮17底部固定相连,机筒7上设有用于融化原料的加热组件5,输送管道8上设有用于冷却的冷却组件9,联动机构控制了螺旋绞龙4与螺旋输送轴6之间的转速,达到自动控制下料目的。A fixing block fixed to the bottom of the inner wall of the
机筒7末端连接有锥形管道,锥形管道连通有输送管道8,输送管8末端连接有出料罩10,出料罩10内设有与输送管道8连通的分液腔,分液腔内底部设有三个开口,出料罩10内固定连接有三个分隔板11,出料罩10内位于分隔板11一侧设有挤出辊12,三个挤出辊12一侧配套设有调节机构,调节机构包括转动连接在出料罩10外壁上的螺纹杆14,螺纹杆14贯穿并螺纹连接有连接块13,连接块 13的侧壁转动连接有转轴,螺纹杆14末端固定连接有转把,挤出辊 12的传动轴一端转动连接有滑块,滑块与出料罩10的内壁滑动连接,传动轴的另一端与转轴固定连接,出料罩10的外壁设有条形口,转轴贯穿条形口,通过调节机构可以调节挤出辊12与分隔板11之间的距离,达到控制挤出塑料片材的厚度的功能,满足了对于不同产品规格的需求,提高企业生产效益。The end of the
本实用新型使用时,将原材料塑料颗粒倒入下料筒3中,在螺旋绞龙4的作用下,将塑料颗粒源源不断的输送到机筒7内部,此时电机2通过腔体15内的一对锥齿轮相互配合,达到转动转杆18以及螺旋输送轴6的目的,将塑料颗粒通过配比持续的传输到加热组件5周围实现融化,同时在螺旋输送轴6的作用下将融化好的塑料颗粒通过输送管道8并且经过冷却组件9的冷却输送到出料罩10内,将一开始流出的原料从新倒入下料筒3内,等到原料流出速度稳定的时候,通过出料罩10内设置好的三个通道将冷却过的原材料流入到挤出辊12以及分隔板11之间,在挤压的作用下达到塑料片材的成型,当需要改变塑料片材的厚度的时候,通过转动螺纹杆14控制与挤出辊12 转动相连的连接块13的位置,达到控制挤出辊12与分隔板11之间间隙大小的目的。When the utility model is used, the raw material plastic particles are poured into the
以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above description is only a preferred embodiment of the present invention, but the protection scope of the present invention is not limited to this. Equivalent replacement or modification of the new technical solution and its utility model concept shall be included within the protection scope of the present utility model.
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: A three-layer extruder for plastic sheets Granted publication date: 20210817 Pledgee: China Life Property insurance Co.,Ltd. Qingdao Branch Pledgor: Qingdao gaolite New Material Technology Co.,Ltd. Registration number: Y2024370010059 |
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| PC01 | Cancellation of the registration of the contract for pledge of patent right | ||
| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Granted publication date: 20210817 Pledgee: China Life Property insurance Co.,Ltd. Qingdao Branch Pledgor: Qingdao gaolite New Material Technology Co.,Ltd. Registration number: Y2024370010059 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: A three-layer extruder for plastic sheets Granted publication date: 20210817 Pledgee: China Life Property insurance Co.,Ltd. Qingdao Branch Pledgor: Qingdao gaolite New Material Technology Co.,Ltd. Registration number: Y2025370010036 |
