CN213967359U

CN213967359U - Spraying antirust machine for automobile part production based on PLC control system

Info

Publication number: CN213967359U
Application number: CN202022729860.2U
Authority: CN
Inventors: 谢知霖; 蔡伟; 刘浩; 桑明明; 周添霞
Original assignee: Jiangsu Zhiyou Automation Equipment Co ltd
Current assignee: Jiangsu Zhiyou Automation Equipment Co ltd
Priority date: 2020-11-23
Filing date: 2020-11-23
Publication date: 2021-08-17
Anticipated expiration: 2030-11-23

Abstract

The utility model provides a spraying rust-proof machine for automobile part production based on a PLC control system, belonging to the technical field of spraying rust-proof machines, the novel spraying rust-proof machine for the production of the automobile parts based on the PLC control system comprises a shell, a PLC control panel is arranged above the outer surface of the shell, a conveying port is formed in the left side and the right side of the shell in a communicated manner, a feeding channel is arranged, a heat dissipation port is formed below the feeding channel, a dustproof net is arranged, a motor a is fixedly arranged below the left side of the shell, a cabin is formed below the inner part of the shell, a spraying structure is fixedly arranged on the left side of the inner part of the cabin, a motor b is fixedly arranged on the right side above the spraying structure, a partition plate is fixedly arranged above the cabin, and a drying device is fixedly arranged on the right side above the partition plate, the spraying rust prevention machine is simple in structure, high in automation degree, capable of effectively saving labor cost and capable of improving the processing quality and the working efficiency of automobile parts.

Description

Spraying antirust machine for automobile part production based on PLC control system

Technical Field

The utility model belongs to the technical field of the rust-resistant machine of spraying, concretely relates to automobile parts production is with rust-resistant machine of spraying based on PLC control system.

Background

Automotive parts are subjected to severe rust protection before shipment to prevent rusting during transportation under various conditions and in specified inventory. Early factories used brush and drip rust protection. In both of these methods, it is difficult to uniformly coat each surface of the bearing with the rust preventive oil, and the oil film thickness is not easily controlled. The places with less oil are easy to rust, too much oil is easy to enter the dust cover and mixed with the grease to influence the quality of automobile parts, and the inconvenience in the packaging process and the use can be caused. Meanwhile, the traditional spray rust prevention device is not provided with a drying device, so that processed automobile parts can be packaged only by long-time airing, and the whole working efficiency is reduced and the selling time is prolonged.

SUMMERY OF THE UTILITY MODEL

The utility model aims at providing a fastening installation device of impeller for centrifugal fan aims at solving the problem among the prior art.

In order to achieve the above object, the utility model provides a following technical scheme:

a spray rust prevention machine for automobile part production based on a PLC control system comprises a shell, a PLC control panel is arranged above the outer surface of the shell, conveying ports are formed in the left side and the right side of the shell in a penetrating manner, a feeding channel is fixedly arranged inside the conveying ports, heat dissipation ports are formed below the feeding channel, dust screens are arranged on two groups of heat dissipation ports, a motor a is fixedly arranged on the left side of the shell and below the feeding channel, the motor a is electrically connected with the PLC control panel and the feeding channel, a cabin is formed below the inside of the shell, a spray structure is fixedly arranged on the left side of the inside of the cabin, a motor b is fixedly arranged on the right side above the spray structure, the motor b is electrically connected with the PLC control panel and the spray structure, a partition plate is fixedly arranged above the cabin, and a drying device is fixedly arranged on the right side above the partition plate, the spraying rust prevention machine is simple in structure, high in automation degree, capable of effectively saving labor cost and capable of improving the processing quality and the working efficiency of automobile parts.

As an optimization, the spraying structure includes the oil tank, goes up the spraying structure, violently manages, goes up nozzle, gear pump an, lower spraying structure, standpipe, lower nozzle, gear pump b and oil inlet, it sets up the right side at the oil tank to go up the spraying structure, it sets up the top of violently managing to go up the nozzle, spraying structure sets up the rear at the oil tank down, be vertical parallel arrangement down between nozzle and the standpipe, gear pump a and gear pump b set up the inside at the oil tank, gear pump a's output and the other end fixed connection who violently manages, gear pump b's output and the other end fixed connection of standpipe, the left side at the oil tank is seted up to the oil inlet, the outside of oil inlet outside extension to casing.

As an optimization of the utility model, the upper nozzle is arranged below the feeding channel, the vertical pipe upwards extends to the top of the clapboard, and the lower nozzle is arranged below the clapboard.

As an optimization of the utility model, it is L shape to go up the structure setting of spraying, the structure setting of spraying is down the C font.

As a preferred, drying device includes fan, blast pipe and blowing port, fan fixed mounting is in the top of baffle, the blast pipe downwardly extending runs through the baffle setting, blowing port fixed connection is in the below of blast pipe.

As an optimization of the utility model, electric connection between fan and the PLC control panel.

Compared with the prior art, the beneficial effects of the utility model are that:

1. fill up through the inside anti-rust oil of oil tank in the present case, gear pump a and gear pump b are to the extraction of anti-rust oil, spray structure carries out rust-resistant spraying to the upper surface of automobile parts down, the last nozzle that sets up adopts the ultrasonic spraying with lower nozzle, the finish of having guaranteed automobile parts is even, automobile parts upper surface spraying is accomplished back and is sent the material way and convey automobile parts right side after that, go up the lower surface of spraying structure to automobile parts and carry out rust-resistant spraying, the last spraying structure of adoption can guarantee the whole finish of automobile parts and homogeneity with spraying structure down.

2. Conveying to the drying device on rightmost side through the pay-off way after the whole rust-resistant spraying of automobile parts is accomplished in this case, drying device includes the fan, blast pipe and blowing port, control panel control fan function, the baffle of setting has played the effect of supporting with fixed fan, blow from blowing port through the blast pipe and dry the automobile parts lacquer painting that has been processed, it just can pack to have avoided automobile parts to need long-time sunning, whole work efficiency decline and the time of sale of accelerating have been promoted.

Drawings

The accompanying drawings are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention, and together with the description serve to explain the invention and not to limit the invention. In the drawings:

fig. 1 is a schematic perspective view of the present invention;

FIG. 2 is a schematic view of the internal structure of the present invention;

FIG. 3 is a right side sectional view of the present invention;

fig. 4 is a schematic diagram of the structure of the spray of the present invention.

In the figure: 1. a housing; 2. a PLC control panel; 3. a transfer port; 4. a feeding channel; 5. a heat dissipation port; 6. a dust screen; 7. a motor a; 8. a spray structure; 81. an oil tank; 82. an upper spray structure; 821. a transverse tube; 822. an upper nozzle; 823. a gear pump a; 83. a lower spray structure; 831. a vertical tube; 832. a lower nozzle; 833. a gear pump b; 84. an oil inlet; 9. a motor b; 10. a drying device; 101. a fan; 102. an air supply pipe; 103. an air blowing port; 11. a partition plate; 12. a cabin.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Examples

Referring to fig. 1-4, the present invention provides the following technical solutions: a spraying rust prevention machine for automobile part production based on a PLC control system comprises a shell 1, a PLC control panel 2 is arranged above the outer surface of the shell 1, a conveying port 3 is formed in the left side and the right side of the shell 1 in a penetrating manner, a feeding channel 4 is fixedly arranged inside the conveying port 3, a heat dissipation port 5 is formed below the feeding channel 4, two groups of heat dissipation ports 5 are provided with dust screens 6, a motor a7 is fixedly arranged on the left side of the shell 1 and below the feeding channel 4, the motor a7 is electrically connected with the PLC control panel 2 and the feeding channel 4, a cabin 12 is formed below the inside of the shell 1, a spraying structure 8 is fixedly arranged on the left side of the inside of the cabin 12, a motor b9 is fixedly arranged on the right side of the upper portion of the spraying structure 8, and the motor b9 is electrically connected with the PLC control panel 2 and the spraying structure 8, a partition board 11 is fixedly arranged above the cabin 12, and a drying device 10 is fixedly arranged on the right side above the partition board 11.

In this embodiment, the shell 1 that sets up supports the effect of inner structure, the PLC control panel 2 that sets up, inner structure function can be controlled to PLC control panel 2, the transfer port 3 that the casing 1 left and right sides was seted up, transfer port 3 runs through the inside of casing 1, fixed mounting has pay-off way 4 in the transfer port 3, the pay-off way 4 that sets up provides power through motor a7, can convey the automobile parts who treats processing, thermovent 5 that sets up in the below on casing 1 right side, thermovent 5 can carry out the heat extraction with the heat that the mechanical operation of inside produced, the life of extension machinery, all be provided with dust screen 6 on two sets of thermovent 5, dust screen 6 can prevent that dust from getting into casing 1 inside and piling up and causing the harm to machine parts, the cabin 12 that sets up, the spraying structure 8 that sets up on the left side of cabin 12 inside, spraying structure 8 includes oil tank 81, go up spraying structure 82, Violently manage 821, go up nozzle 822, gear pump a823, spray structure 83 down, standpipe 831, lower nozzle 832, gear pump b833 and oil inlet 84, carry out rust-resistant spraying to the automobile parts just produced, dry the automobile parts lacquer painting that has processed through drying device 10 at last, prevent that undried rust-resistant paint from being infected with the palm, this spraying rust-resistant machine simple structure, the human cost has been practiced thrift effectively to degree of automation height, the treatment quality and the work efficiency of automobile parts have been improved simultaneously.

Specifically, referring to fig. 2 and 4, the spray structure 8 includes an oil tank 81, an upper spray structure 82, a horizontal pipe 821, an upper nozzle 822, a gear pump a823, a lower spray structure 83, a vertical pipe 831, a lower nozzle 832, a gear pump b833 and an oil inlet 84, the upper spray structure 82 is disposed on the right side of the oil tank 81, the upper nozzle 822 is disposed above the horizontal pipe 821, the lower spray structure 83 is disposed behind the oil tank 81, the lower nozzle 832 and the vertical pipe 831 are vertically disposed in parallel, the gear pump a823 and the gear pump b833 are disposed inside the oil tank 81, an output end of the gear pump a823 is fixedly connected to the other end of the horizontal pipe 821, an output end of the gear pump b833 is fixedly connected to the other end of the vertical pipe 831, the oil inlet 84 is disposed on the left side of the oil tank 81, and the oil inlet 84 extends outward to the outside of the.

In this embodiment: fill up the inside anti-rust oil of oil tank 81 through oil inlet 84, gear pump a823 and gear pump b833 are to the extraction of anti-rust oil, spray structure 83 carries out rust-resistant spraying to automobile parts's upper surface down, the last nozzle 822 and the lower nozzle 832 that set up adopt ultrasonic spraying, it is even to have guaranteed that automobile parts's lacquer coat, automobile parts upper surface spraying is accomplished back feed channel 4 and is followed automobile parts right side conveying, go up spray structure 82 and carry out rust-resistant spraying to automobile parts's lower surface, the last spray structure 82 of adoption and spray structure 83 can guarantee the whole and the homogeneity of automobile parts's whole lacquer coat down.

Specifically, referring to fig. 3, the upper nozzle 822 is disposed below the feeding duct 4, the vertical pipe 831 extends upward to above the partition 11, and the lower nozzle 832 is disposed below the partition 11.

In this embodiment: go up nozzle 822 and carry out rust-resistant spraying up to automobile parts's lower surface, extract rust-resistant oil through gear pump b833, rust-resistant oil velocity of flow in standpipe 831 is too fast, runs through baffle 11 in the time baffle 11 has played the effect of supporting with fixed standpipe 831, lower nozzle 832 carries out rust-resistant spraying to automobile parts's upper surface from the top of baffle 11 top left side downwardly extending to pay-off way 4.

Specifically, referring to fig. 3 and 4, the upper spraying structure 82 is disposed in an L shape, and the lower spraying structure 83 is disposed in an inverted C shape.

In this embodiment: in order to ensure reasonable structure and save the space inside the housing 1, the upper spraying structure 82 carries out rust-proof oil conveying through the transverse pipe 821, the upper nozzle 822 faces upward to carry out rust-proof spraying on the lower surface of the automobile part, the lower spraying structure 83 carries out rust-proof oil conveying through the vertical pipe 831, and the lower nozzle 832 faces downward to carry out rust-proof spraying on the upper surface of the automobile part.

Specifically, referring to fig. 2, the drying device 10 includes a blower 101, an air supply pipe 102 and a blowing port 103, the blower 101 is fixedly installed above the partition 11, the air supply pipe 102 extends downward to penetrate through the partition 11, and the blowing port 103 is fixedly connected below the air supply pipe 102.

In this embodiment: the automobile parts are conveyed to the rightmost drying device 10 through the feeding channel 4 after the integral antirust spraying is finished, the arranged partition plate 11 plays a role in supporting and fixing the fan 101, and the processed automobile parts are dried by blowing air from the air blowing port 103 through the air supply pipe 102.

Specifically, referring to fig. 1 and 2, the fan 101 is electrically connected to the PLC control panel 2.

In this embodiment: the PLC control panel 2 controls the fan 101 to operate, and air is blown from the air blowing port 103 through the air supply pipe 102 to dry the paint surface of the processed automobile part, so that the palm is prevented from being infected by undried antirust paint.

The utility model discloses a theory of operation and use flow: when the spraying rust-proof machine for producing the automobile parts of the PLC control system is used, the shell 1 is arranged to support the function of an internal structure, the PLC control panel 2 is arranged, the PLC control panel 2 can control the operation of the internal structure, the conveying ports 3 are formed in the left side and the right side of the shell 1, the conveying ports 3 penetrate through the interior of the shell 1, a feeding channel 4 is fixedly arranged in the conveying ports 3, the feeding channel 4 is provided with power through a motor a7 and can convey the automobile parts to be processed, the heat dissipation ports 5 are formed below the right side of the shell 1, the heat dissipation ports 5 can dissipate heat generated by the internal mechanical operation, the service life of the machine is prolonged, dust screens 6 are arranged on the two groups of heat dissipation ports 5, the dust screens 6 can prevent dust from entering the shell 1 to be accumulated to damage the mechanical parts, the cabin 12 is arranged, and the spraying structure 8 is arranged on the left side in the cabin 12, the spraying structure 8 comprises an oil tank 81, an upper spraying structure 82, a transverse pipe 821, an upper nozzle 822, a gear pump a823, a lower spraying structure 83, a vertical pipe 831, a lower nozzle 832, a gear pump b833 and an oil inlet 84, wherein the oil inlet 84 fills up rust-preventive oil in the oil tank 81, the gear pump a823 and the gear pump b833 extract the rust-preventive oil, the lower spraying structure 83 sprays rust-preventive oil on the upper surface of an automobile part, the upper nozzle 822 and the lower nozzle 832 are arranged to spray ultrasonic waves, so that the paint surface uniformity of the automobile part is ensured, the automobile part is conveyed to the right through a material conveying channel 4 after the spraying on the upper surface of the automobile part is finished, the upper spraying structure 82 sprays rust-preventive oil on the lower surface of the automobile part, the integrity and uniformity of the integral paint surface of the automobile part can be ensured by the upper spraying structure 82 and the lower spraying structure 83, the integral rust-preventive spraying of the automobile part is conveyed to the rightmost drying device 10 through the material conveying channel 4 after the integral rust-preventive spraying is finished, drying device 10 includes fan 101, blast pipe 102 and blowing port 103, 2 control fan 101 functions of PLC control panel, the baffle 11 that sets up has played the effect of supporting with fixed fan 101, it dries to process automobile parts lacquer painting from blowing port 103 through blast pipe 102, prevent that undried anti-rust paint from being infected with the palm, this spraying rust inhibitor simple structure, the human cost has been practiced thrift effectively to the degree of automation height, automobile parts's treatment quality and work efficiency have been improved simultaneously.

Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described in the foregoing embodiments, or equivalents may be substituted for elements thereof. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. The utility model provides an automobile parts production is with spraying rust-resistant machine based on PLC control system, includes casing (1), its characterized in that: a PLC control panel (2) is arranged above the outer surface of the shell (1), the left side and the right side of the shell (1) are provided with a conveying port (3) in a penetrating manner, a feeding channel (4) is fixedly arranged inside the conveying port (3), heat dissipation ports (5) are arranged below the feeding channel (4), two groups of heat dissipation ports (5) are respectively provided with a dustproof net (6), a motor a (7) is fixedly arranged on the left side of the shell (1) and below the feeding channel (4), the motor a (7) is electrically connected with the PLC control panel (2) and the feeding channel (4), a cabin (12) is arranged below the inside of the shell (1), a spraying structure (8) is fixedly arranged on the left side of the inside of the cabin (12), a motor b (9) is fixedly arranged on the right side above the spraying structure (8), and the motor b (9) is electrically connected with the PLC control panel (2) and the spraying structure (8), a partition plate (11) is fixedly arranged above the cabin (12), and a drying device (10) is fixedly arranged on the right side of the upper portion of the partition plate (11).

2. The spraying rust prevention machine for automobile part production based on the PLC control system of claim 1, characterized in that: the spraying structure (8) comprises an oil tank (81), an upper spraying structure (82), a transverse pipe (821), an upper nozzle (822), a gear pump a (823), a lower spraying structure (83), a vertical pipe (831), a lower nozzle (832), a gear pump b (833) and an oil inlet (84), the upper spraying structure (82) is arranged at the right side of the oil tank (81), the upper nozzle (822) is arranged above the transverse pipe (821), the lower spraying structure (83) is arranged behind the oil tank (81), the lower nozzle (832) and the vertical pipe (831) are vertically arranged in parallel, the gear pump a (823) and the gear pump b (833) are arranged inside the oil tank (81), the output end of the gear pump a (823) is fixedly connected with the other end of the transverse pipe (821), and the output end of the gear pump b (833) is fixedly connected with the other end of the standpipe (831).

3. The spraying rust prevention machine for automobile part production based on the PLC control system of claim 2, characterized in that: the oil inlet (84) is formed in the left side of the oil tank (81), and the oil inlet (84) extends outwards to the outer side of the shell (1).

4. The spraying rust prevention machine for automobile part production based on the PLC control system of claim 2, characterized in that: the upper nozzle (822) is arranged below the feeding channel (4), the vertical pipe (831) extends upwards to the upper part of the clapboard (11), and the lower nozzle (832) is arranged below the clapboard (11).

5. The spraying rust prevention machine for automobile part production based on the PLC control system of claim 4, characterized in that: the upper spraying structure (82) is arranged in an L shape, and the lower spraying structure (83) is arranged in an inverted C shape.

6. The spraying rust prevention machine for automobile part production based on the PLC control system of claim 1, characterized in that: drying device (10) include fan (101), blast pipe (102) and blowing mouth (103), fan (101) fixed mounting is in the top of baffle (11), blast pipe (102) downwardly extending runs through baffle (11) and sets up, blowing mouth (103) fixed connection is in the below of blast pipe (102).

7. The spraying rust prevention machine for automobile part production based on the PLC control system of claim 6, characterized in that: and the fan (101) is electrically connected with the PLC control panel (2).