CN213950924U - Oil sludge pretreatment system - Google Patents

Oil sludge pretreatment system Download PDF

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Publication number
CN213950924U
CN213950924U CN202022131235.8U CN202022131235U CN213950924U CN 213950924 U CN213950924 U CN 213950924U CN 202022131235 U CN202022131235 U CN 202022131235U CN 213950924 U CN213950924 U CN 213950924U
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oil sludge
crusher
sludge
hot water
pretreatment system
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CN202022131235.8U
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刘志永
陈星星
易柏军
张文志
余怀德
胡华利
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Aerospace Kaitian Environmental Technology Co Ltd
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Aerospace Kaitian Environmental Technology Co Ltd
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Abstract

The utility model discloses an oil sludge pretreatment system, which comprises an oil sludge comprehensive storage pool, an oil sludge grab bucket crane, a feeding device, a crusher, a slag remover, an oil sludge buffer pool and a back-mixing hot water tank; the feeding device is communicated with a feeding end of the crusher, a discharging end of the crusher is communicated with a feeding end of the slag remover, a hot water spray nozzle is arranged above a crushing cavity of the crusher and is communicated with a back-mixing hot water tank through a pipeline, and a water pump and a flow valve are arranged on the pipeline. The oil sludge pretreatment system realizes the flow line treatment of oil sludge, greatly improves the oil sludge treatment efficiency, and has the advantages of wide application range, high automation degree, large treatment capacity and clean working environment.

Description

Oil sludge pretreatment system
Technical Field
The utility model relates to an oil field hazardous waste handles technical field, concretely relates to fatlute pretreatment systems.
Background
Oil sludge produced in oil extraction and refining industry in China is millions of tons every year, and is rapidly increased every year, and oil-containing sludge is classified as H08 dangerous waste in national hazardous waste record (No. 39 of the 2016 environmental protection department), because the oil sludge contains various teratogenic and carcinogenic toxic substances, such as benzene series, phenol, anthrax, and anthracene. The reduction, harmless and resource treatment of the oily sludge is urgent, and in this respect, the domestic technical research is less, and the cases of the successful introduction of foreign technologies are less.
The oily sludge has various types and complex properties, and corresponding treatment technologies and equipment also show diversified trends. The main processes for treating oil sludge adopted in domestic oil fields at present are pyrolysis, incineration and hot washing for treating oil-containing sludge. Each mainstream process method for treating oil sludge relates to pretreatment of oil sludge. The existing pretreatment method mainly comprises the following steps: (1) hot water leaching and fluidizing in the tank. The disadvantages of this approach are: in the residual pool of large oil sludge, sundries and settled sand, the oil sludge needs to be transported outside for additional treatment, and in addition, the crude oil is not washed out thoroughly, so that the environment of a working place is dirty and messy. (2) The main reactor and the sand setting air flotation. Specifically, the impurities of the feeding slurry in the oil sludge tank are removed by using a grid, and then the feeding slurry enters a main reactor and a sand setting air flotation module, and oil and sludge are separated under the action of heating, stirring and chemical agents. The disadvantages of this approach are: for impurities which have larger volume or are easy to block a filtering system, such as large bricks, woven bags and the like, a manual method is adopted for screening and outward transportation treatment. Moreover, the treatment scale is smaller, and the environment of a working place is dirtier. (3) Mincing, grating and fluidizing pretreatment. Specifically, oily sludge is crushed by a reamer crushing system and sorted by a grid, impurities and large materials separated by the grid are washed by hot water and then are transported out for treatment, and screen underflow of the grid enters a sludge fluidization pretreatment device. The disadvantages of this approach are: the treatment scale is small, and the environment of a working place is poor.
SUMMERY OF THE UTILITY MODEL
In view of this, the utility model aims at providing an accommodation is wide, degree of automation is high, throughput is big, clean suitable fatlute innoxious, the resourceful integrated processing's of operational environment fatlute pretreatment system.
The utility model discloses an above-mentioned problem is solved to following technical means: an oil sludge pretreatment system comprises an oil sludge comprehensive storage pool, an oil sludge grab bucket crane, a feeding device, a crusher, a slag remover, an oil sludge buffer pool and a back-mixing hot water tank; the feeding device is communicated with a feeding end of the crusher, a discharging end of the crusher is communicated with a feeding end of the slag remover, a hot water spray nozzle is arranged above a crushing cavity of the crusher and is communicated with a back-mixing hot water tank through a pipeline, and a water pump and a flow valve are arranged on the pipeline.
Further, a plurality of storage chambers are separated into in the comprehensive oil sludge storage pool through partition walls.
Furthermore, the comprehensive oil sludge storage pool is divided into a raw oil sludge pool and a pretreatment oil sludge pool by a partition wall.
Further, the crusher is a shear crusher.
Further, the oil sludge grab bucket crane is a multi-petal grab bucket crane.
Further, the slag remover is a Martin slag remover, and a liquid level adjusting device is arranged in the slag remover.
The utility model has the advantages that:
the utility model discloses an oil sludge pretreatment system, which comprises an oil sludge comprehensive storage pool, an oil sludge grab bucket crane, a feeding device, a crusher, a slag remover, an oil sludge buffer pool and a back-mixing hot water tank; the feeding device is communicated with a feeding end of the crusher, a discharging end of the crusher is communicated with a feeding end of the slag remover, a hot water spray nozzle is arranged above a crushing cavity of the crusher and is communicated with a back-mixing hot water tank through a pipeline, and a water pump and a flow valve are arranged on the pipeline. The oil sludge pretreatment system realizes the flow line treatment of oil sludge, greatly improves the oil sludge treatment efficiency, and has the advantages of wide application range, high automation degree, large treatment capacity and clean working environment.
Drawings
The invention is further described with reference to the following figures and examples.
Fig. 1 is a schematic structural diagram of the present invention.
Reference numbers in the figures: the method comprises the following steps of 1-oil sludge comprehensive storage pool, 2-oil sludge grab bucket crane, 3-feeding device, 4-crusher, 5-slag remover, 6-oil sludge buffer pool and 7-back mixing hot water tank.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and examples. The features and advantages of the present invention will become more apparent from the description. It is obvious that the described embodiments are only some of the embodiments of the present invention, and not all of them.
As shown in fig. 1, the embodiment provides an oil sludge pretreatment system, which includes an oil sludge comprehensive storage tank 1, an oil sludge grab bucket crane 2, a feeding device 3, a shear crusher 4, a martin slag remover 5, an oil sludge buffer tank 6 and a back-mixing hot water tank 7; the feeding device 3 is communicated with a feeding end of the shear type crusher 4, a discharging end of the shear type crusher 4 is communicated with a feeding end of the Martin slag remover 5, a hot water sprayer is arranged above a crushing cavity of the shear type crusher 4 and communicated with a back-mixing hot water tank 7 through a pipeline, and a water pump and a flow valve are arranged on the pipeline. The rear part of the Martin slag remover 5 is provided with a mud separating device, a rotatable liquid level adjusting pipe is arranged in the mud separating device, the liquid level adjusting pipe is driven to rotate by a liquid level adjusting hydraulic control device, the liquid level adjusting pipe and the liquid level adjusting hydraulic control device form a liquid level adjusting device, and the side wall of the liquid level adjusting pipe is provided with an overflow hole; the liquid level control device also comprises an oil liquid overflow pipe communicated with the liquid level control pipe.
During operation, various oily solid wastes such as oil sludge falling to the ground, cleaned oil sludge, oily sludge generated by the existing 'tempering and centrifuging' treatment process, oil sludge collecting and transporting packing materials, oil field operation labor protection products and the like are transported to a factory by a dump truck, enter an oil sludge comprehensive storage pool 1 through weighing and metering, and are stored in the oil sludge comprehensive storage pool in a classified manner, a plurality of partition walls are arranged in the oil sludge comprehensive storage pool 1, a plurality of storage rooms are separated through the partition walls so as to receive raw materials in a classified manner, and meanwhile, a pre-treatment oil sludge pool is separated through the partition walls. The oil sludge grab bucket crane 2 adopts a multi-clack grab bucket, so that the bag breaking efficiency is achieved, and the adhesion can be prevented; mixing various raw material oil sludge and grabbing the raw material oil sludge into a pretreatment feeding device 3, continuously and uniformly feeding the pretreatment feeding device 3 to a shear type crusher 4, and crushing the oil sludge containing impurities, wherein the particle size of the crushed oil sludge is less than 20 mm; the hot water spray head is arranged above the crushing cavity of the shear crusher 4 and is communicated with the back-mixing hot water tank 7 through a pipeline, the outer wall of the back-mixing hot water tank is provided with a heat preservation layer, under the action of a water pump, the back-mixing hot water at the temperature of 80-90 ℃ stored in the back-mixing hot water tank 7 is sprayed out from the hot water spray head at a certain flow speed to carry out hot leaching on the oily sludge, so that the homogenization and tempering effects can be achieved, the crude oil can be leached out, and the proportion of the back-mixing hot water to the sludge is 1-2 times according to leaching requirements; the fatlute after the broken homogenization falls into Martin formula slagging-off machine 5, carries out primary separation to profit and sediment through Martin formula slagging-off machine, and the sediment receives the preliminary dehydration of pressure extrusion at the extrusion slag discharge in-process, and the water content of slagging tap can reach below 45%, and the fatlute oil water flows into fatlute buffer pool 6 through fluid overflow pipe automatically, and the fatlute oil water solid content is below 5%.
The oil sludge pretreatment system of the embodiment well solves a plurality of problems of limited treatment oil sludge types, low treatment capacity, low automation degree, more secondary pollutants, dirty and disordered working environment and the like in the existing oil sludge pretreatment technology by using the advanced experience of the existing hazardous waste incineration pretreatment technology and domestic waste incineration deslagging treatment technology on the basis of absorbing the advantages of the existing oil sludge treatment technology. The flow line treatment of the oil sludge is realized, and the oil sludge treatment efficiency is greatly improved.
Finally, although the present invention has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that the present invention can be modified or replaced by other means without departing from the spirit and scope of the present invention, which should be construed as limited only by the appended claims.

Claims (6)

1. An oil sludge pretreatment system is characterized in that: the device comprises an oil sludge comprehensive storage pool (1), an oil sludge grab bucket crane (2), a feeding device (3), a crusher (4), a slag remover (5), an oil sludge buffer pool (6) and a back-mixing hot water tank (7); the feeding device (3) is communicated with the feeding end of the crusher (4), the discharging end of the crusher (4) is communicated with the feeding end of the slag remover (5), a hot water spray head is arranged above a crushing cavity of the crusher (4), the hot water spray head is communicated with a back-mixing hot water tank through a pipeline, and a water pump and a flow valve are arranged on the pipeline.
2. The sludge pretreatment system of claim 1, wherein: the inside of the oil sludge comprehensive storage pool (1) is divided into a plurality of storage chambers by partition walls.
3. The sludge pretreatment system of claim 2, wherein: the oil sludge comprehensive storage pool (1) is internally divided into a raw material oil sludge pool and a pretreatment oil sludge pool by a partition wall.
4. The sludge pretreatment system of claim 3, wherein: the oil sludge grab bucket crane (2) is a multi-petal grab bucket crane.
5. The sludge pretreatment system of claim 4, wherein: the crusher (4) is a shear type crusher.
6. The sludge pretreatment system of claim 5, wherein: the slag remover (5) is a Martin slag remover, and a liquid level adjusting device is arranged in the slag remover.
CN202022131235.8U 2020-09-25 2020-09-25 Oil sludge pretreatment system Active CN213950924U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202022131235.8U CN213950924U (en) 2020-09-25 2020-09-25 Oil sludge pretreatment system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202022131235.8U CN213950924U (en) 2020-09-25 2020-09-25 Oil sludge pretreatment system

Publications (1)

Publication Number Publication Date
CN213950924U true CN213950924U (en) 2021-08-13

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202022131235.8U Active CN213950924U (en) 2020-09-25 2020-09-25 Oil sludge pretreatment system

Country Status (1)

Country Link
CN (1) CN213950924U (en)

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