CN213949907U - Feeding device for producing optical glass - Google Patents
Feeding device for producing optical glass Download PDFInfo
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- CN213949907U CN213949907U CN202022428606.9U CN202022428606U CN213949907U CN 213949907 U CN213949907 U CN 213949907U CN 202022428606 U CN202022428606 U CN 202022428606U CN 213949907 U CN213949907 U CN 213949907U
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- rotating seat
- crucible
- optical glass
- servo motor
- producing optical
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Abstract
The utility model provides a feeder for producing optical glass, the purpose is solved prior art and is being solved complex operation, the big technical problem of intensity of labour that exist when to the crucible material. The adopted technical scheme is as follows: a feeding device for producing optical glass comprises a base arranged at the top of a crucible kiln; the top of the base is rotatably connected with a rotating seat, and the rotating seat is matched with a first servo motor for driving the rotating seat to rotate along the horizontal direction; the rotating top is provided with an electromagnetic vibrating feeder which synchronously rotates along with the rotating top, and the rotating seat is matched with a cylinder which drives the rotating seat to move along the left-right direction; the first servo motor, the electromagnetic vibration feeder and the air cylinder are controlled by a controller; the rotating shaft of the rotating seat and the axis of the crucible kiln are positioned on the same straight line; the discharge end of the electromagnetic vibrating feeder corresponds to the feed inlet of the crucible.
Description
Technical Field
The utility model relates to a glass production facility technical field, concretely relates to a feeder for producing optical glass.
Background
An optical glass is a glass that can change the direction of light propagation and can change the relative spectral distribution of ultraviolet, visible, or infrared light. The optical glass can be used for manufacturing lenses, prisms, reflectors, windows and the like in optical instruments. Components made of optical glass are critical elements in optical instruments.
In the production of optical glass, a crucible kiln is used. A plurality of crucibles are arranged in the crucible kiln, the crucibles are uniformly distributed around the axle center of the crucible kiln, and materials such as silicon dioxide and the like are put into the crucibles and are heated, so that molten glass can be obtained. In the prior art, materials are mostly added quantitatively by manpower, and once material is added to a crucible, a weighing operation is required; the material adding of each crucible in the crucible kiln is completed once, and the material is often weighed for many times; has the defects of complex operation and high labor intensity. Especially, when a plurality of crucible kilns are arranged in a workshop, a large amount of manpower is needed to add the materials.
Disclosure of Invention
An object of the utility model is to provide a feeder for producing optical glass, it can reduce intensity of labour to practice thrift the manpower.
In order to achieve the above object, the utility model adopts the following technical scheme:
a feeding device for producing optical glass, comprising:
the base is arranged on the top of the crucible kiln;
the rotating seat is arranged at the top of the base and is rotationally connected with the base; the rotating seat is matched with a first servo motor for driving the rotating seat to rotate along the horizontal direction;
the electromagnetic vibrating feeder is arranged at the top of the rotating seat and synchronously rotates along with the rotating seat; the rotating seat is matched with and drives the air cylinder to move along the left and right directions;
the controller is used for controlling the first servo motor, the electromagnetic vibration feeder and the air cylinder;
wherein the rotating shaft of the rotating seat and the shaft center of the crucible kiln are positioned on the same straight line; the discharge end of the electromagnetic vibrating feeder corresponds to the feed inlet of the crucible.
Optionally, the bottom of the electromagnetic vibration feeder is provided with a first roller.
Optionally, the upper surface of the rotating seat is provided with a sliding groove extending in the left-right direction, and the first roller is limited in the sliding groove.
Optionally, the rotating seat is mounted on the top of the base through a slewing bearing; the outer ring of the slewing bearing is fixedly connected with the rotating seat, and the inner ring of the slewing bearing is fixedly connected with the base; the outer ring of the slewing bearing is provided with an outer circumferential tooth surface meshed with a gear, and the gear is driven by a first servo motor.
Optionally, a partition plate is arranged in the trough of the electromagnetic vibration feeder, the trough is divided into a storage bin and a discharge section by the partition plate, and a space for forming a material channel is arranged between the partition plate and the bottom of the trough.
Optionally, the device further comprises a hopper driven by a second servo motor; the hopper is driven by the lifting mechanism to move back and forth between the top of the material groove and the feeding station; when the hopper moves to the top of the material groove, the second servo motor drives the hopper to overturn and unload materials.
Optionally, the lifting mechanism includes: the crucible kiln comprises a winch positioned above the crucible kiln, a lifting frame for mounting a hopper, a traction rope for connecting the lifting frame and the winch, and a guide rail for limiting the lifting frame; the winch is driven by a third servo motor, the hopper is rotationally connected with the lifting frame through a bearing, and the lifting frame is provided with a second roller which runs along the guide rail.
The utility model discloses a theory of operation does: and the controller is started, and under the control of the controller, the first servo motor can drive the rotating seat and the electromagnetic vibrating feeder to rotate in an intermittent stepping mode. When the discharge end of the electromagnetic vibration feeder is stopped at the feed inlet of the crucible, the electromagnetic vibration feeder is electrified to work, so that materials are added into the crucible. When the discharge end of the electromagnetic vibrating feeder turns to the feed inlet of the next crucible from the feed inlet of the previous crucible, the electromagnetic vibrating feeder is powered off and stops. Therefore, materials can be sequentially added into the crucibles in the crucible kiln. The operator can preset parameters by the controller, such as: the rotation amount of the first servo motor rotating each time, the time length of the first servo motor pausing each time, the time length of the electromagnetic vibration feeder electrifying each time and the time interval between two electrifying. In addition, according to the actual situation, the controller can be set to be in an automatic closing mode, and after the materials of each crucible in the crucible kiln are added once, each component is reset and stops working; the controller may also be configured in a cyclic mode to continuously cyclically add material to each crucible in the crucible kiln.
Therefore, the utility model has the advantages that: an operator only needs to add materials into the electromagnetic vibration feeder and then starts the controller, and the materials can be quantitatively added into each crucible in the crucible kiln, so that the operation amount of the operator is reduced. Especially when a plurality of crucible kilns are arranged in a workshop, an operator only needs to supplement materials to the electromagnetic vibration feeders at the tops of the crucible kilns, and then the subsequent quantitative addition of the materials into the crucibles can be automatically completed, so that the labor intensity of the operator is greatly reduced, and the manpower is saved.
Drawings
In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
Fig. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the base with a pivoting support;
FIG. 3 is a schematic structural view of a trough;
fig. 4 is a schematic view of the lifting mechanism of the present invention;
FIG. 5 is a schematic structural view of the lifting mechanism;
figure 6 is a schematic view of the crane setting the hopper;
reference numerals: 1. a base; 2. a rotating seat; 3. an electromagnetic vibrating feeder; 4. a cylinder; 5. a slewing bearing; 6. a gear; 7. a trough; 8. a partition plate; 9. a second servo motor; 10. a hopper; 11. a lifting frame; 12. a hauling rope; 13. a guide rail.
Detailed Description
In the following, only certain exemplary embodiments are briefly described. As those skilled in the art will recognize, the described embodiments may be modified in various different ways, all without departing from the spirit or scope of the present invention. Accordingly, the drawings and description are to be regarded as illustrative in nature, and not as restrictive.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. indicate the orientation or positional relationship indicated based on the orientation or positional relationship shown in fig. 1, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically limited otherwise.
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," and "fixed" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally formed; the connection can be mechanical connection, electrical connection or communication; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.
In the present disclosure, unless expressly stated or limited otherwise, the first feature "on" or "under" the second feature may comprise direct contact between the first and second features, or may comprise contact between the first and second features not directly. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly above and obliquely above the second feature, or simply meaning that the first feature is at a lesser level than the second feature.
Embodiments of the present invention will be described in detail below with reference to fig. 1 to 6.
The embodiment of the utility model provides a feeder for producing optical glass, this feeder includes:
and the base 1 is arranged on the top of the crucible kiln.
The rotating seat 2 is arranged at the top of the base 1 and is rotationally connected with the base 1; the rotating seat 2 is matched with a first servo motor for driving the rotating seat to rotate along the horizontal direction.
The electromagnetic vibrating feeder 3 is arranged at the top of the rotating seat 2 and synchronously rotates along with the rotating seat 2; the rotating base 2 is adapted to a cylinder 4 driving it to move in the left-right direction. It should be understood that when materials need to be added to each crucible in the crucible kiln, the controller is started, and the controller causes the air cylinder 4 to push the electromagnetic vibration feeder 3 outwards, so that the discharge end of the electromagnetic vibration feeder 3 corresponds to the feed inlet of one of the crucibles; after the materials in each crucible are added, the controller can enable the cylinder 4 to pull the electromagnetic vibration feeder 3 back inwards, so that an operator can take out the molten glass from the crucible conveniently.
A controller for controlling the first servo motor, the electromagnetic vibration feeder 3 and the cylinder 4; it should be understood that, control and rotation amount control are opened and shut down to first servo motor through the controller, open and shut down control to electromagnetic vibration feeder 3, open and shut down control and flexible volume control to cylinder 4, are ripe prior art, can customize to the controller manufacturer according to actual function demand, no longer give consideration to its structure and electric principle here. The feeding amount can be quantitatively controlled by adjusting the feeding time of the electromagnetic vibration feeder 3 every time.
Wherein, the rotating shaft of the rotating seat 2 and the shaft center of the crucible kiln are positioned on the same straight line; the discharge end of the electromagnetic vibration feeder 3 corresponds to the feed inlet of the crucible.
The following explains the embodiment of the utility model, start the controller, under the control of controller, first servo motor can drive and rotate seat 2 and electromagnetic vibration feeder 3 and rotate with the step-by-step mode of intermittent type formula. When the discharge end of the electromagnetic vibration feeder 3 is stopped at the feed inlet of the crucible, the electromagnetic vibration feeder 3 is electrified to work, so that materials are added into the crucible. When the discharge end of the electromagnetic vibrating feeder 3 turns to the feed inlet of the next crucible from the feed inlet of the previous crucible, the electromagnetic vibrating feeder 3 is powered off and stops working. Therefore, materials can be sequentially added into the crucibles in the crucible kiln. The operator can preset parameters by the controller, such as: the rotation amount of the first servo motor rotating each time, the time length of the first servo motor pausing each time, the time length of the electromagnetic vibration feeder 3 electrifying each time and the time interval between two electrifying. In addition, according to the actual situation, the controller can be set to be in an automatic closing mode, and after the materials of each crucible in the crucible kiln are added once, each component is reset and stops working; the controller may also be configured in a cyclic mode to continuously cyclically add material to each crucible in the crucible kiln.
Therefore, the utility model has the advantages that: an operator only needs to add materials into the electromagnetic vibration feeder 3 and then starts the controller, and the materials can be quantitatively added into each crucible in the crucible kiln, so that the operation amount of the operator is reduced. Especially when a plurality of crucible kilns are arranged in a workshop, an operator only needs to supplement materials to the electromagnetic vibration feeders 3 at the tops of the crucible kilns, and then the subsequent quantitative addition of the materials into the crucibles can be automatically completed, so that the labor intensity of the operator is greatly reduced, and the manpower is saved.
In one embodiment, the bottom of the electromagnetic vibration feeder 3 is provided with a first roller. It should be understood that the electromagnetic vibration feeder 3 runs along the upper surface of the rotating base 2 through the first pulley, so that friction can be reduced, the load and energy consumption of the air cylinder 4 can be reduced, and abrasion between the electromagnetic vibration feeder 3 and the rotating base 2 can be avoided.
Further, the upper surface of the rotating seat 2 is provided with a sliding groove extending along the left-right direction, and the first roller is limited in the sliding groove.
In one embodiment presented herein, the rotating base 2 is mounted on top of the base 1 through a pivoting support 5; the outer ring of the slewing bearing 5 is fixedly connected with the rotating seat 2, and the inner ring of the slewing bearing is fixedly connected with the base 1; the outer ring of the slewing bearing 5 has an outer circumferential tooth surface which meshes with a gear 6, the gear 6 being driven by a first servomotor.
In one embodiment given in the present application, the trough 7 of the electromagnetic vibration feeder 3 is provided with a partition plate 8, the partition plate 8 divides the trough 7 into a storage bin and a discharge section, and a space forming a material channel is arranged between the partition plate 8 and the bottom of the trough 7. It should be understood that the partition plate 8 divides the trough 7 into two sections, one end far away from the discharge end of the trough forms a storage bin, and the section corresponding to the discharge end of the trough forms a discharge section; through setting up the storage silo, can once deposit a large amount of materials, before the material in the storage silo sees the end, can be at will to the supplementary material in the storage silo, the feed can go on simultaneously with supplementary material, and can avoid the in-process feed rate of supplementary material to take place undulantly.
In one embodiment presented herein, there is also provided a hopper 10 driven by a second servomotor 9; the hopper 10 is driven by the lifting mechanism to reciprocate between the top of the material groove 7 and the feeding station; when the hopper 10 moves to the top of the trough 7, the second servo motor 9 drives the hopper 10 to overturn for discharging.
Further, the lifting mechanism includes: the crucible furnace comprises a winch positioned above the crucible furnace, a lifting frame 11 for installing a hopper 10, a traction rope 12 for connecting the lifting frame 11 and the winch, and a guide rail 13 for limiting the lifting frame 11; the winch is driven by a third servo motor, the hopper 10 is rotatably connected with the lifting frame 11 through a bearing, and the lifting frame 11 is provided with a second roller which runs along the guide rail 13. It should be understood that the second roller is limited on the guide rail 13, and the third servo motor drives the winch to roll up the traction rope 12, i.e. the lifting frame 11 and the hopper 10 are pulled up to the top of the trough along the guide rail 13; the third servo motor drives the winch to release the traction rope 12, and the lifting frame 11 and the hopper 10 slide down to the feeding station along the guide rail 13 under the action of gravity.
Although specific embodiments of the present invention have been described above, it will be appreciated by those skilled in the art that changes and modifications may be made to these embodiments without departing from the principles and spirit of the invention, and these changes and modifications are intended to fall within the scope of the invention.
Claims (7)
1. A feeding device for producing optical glass is characterized by comprising:
a base (1) which is installed on the top of the crucible kiln;
the rotating seat (2) is arranged at the top of the base (1) and is rotationally connected with the base (1); the rotating seat (2) is matched with a first servo motor for driving the rotating seat to rotate along the horizontal direction;
the electromagnetic vibrating feeder (3) is arranged at the top of the rotating seat (2) and synchronously rotates along with the rotating seat (2); the rotating seat (2) is matched with and drives the cylinder (4) to move along the left and right directions;
a controller for controlling the first servo motor, the electromagnetic vibration feeder (3) and the cylinder (4);
wherein the rotating shaft of the rotating seat (2) and the shaft center of the crucible kiln are positioned on the same straight line; the discharge end of the electromagnetic vibrating feeder (3) corresponds to the feed inlet of the crucible.
2. A feeding device for producing optical glass according to claim 1, characterized in that: the bottom of the electromagnetic vibration feeder (3) is provided with a first roller.
3. The feed device for producing optical glass according to claim 2, wherein: the upper surface of the rotating seat (2) is provided with a sliding groove extending along the left-right direction, and the first idler wheel is limited in the sliding groove.
4. A feeding device for producing optical glass according to any one of claims 1 to 3, characterized in that: the rotating seat (2) is arranged at the top of the base (1) through a slewing bearing (5); the outer ring of the slewing bearing (5) is fixedly connected with the rotating seat (2), and the inner ring of the slewing bearing is fixedly connected with the base (1); the outer ring of the slewing bearing (5) is provided with an outer circumferential tooth surface meshed with a gear (6), and the gear (6) is driven by a first servo motor.
5. A feeding device for producing optical glass according to any one of claims 1 to 3, characterized in that: the electromagnetic vibration feeder is characterized in that a partition plate (8) is arranged on a trough (7) of the electromagnetic vibration feeder (3), the trough (7) is divided into a storage bin and a discharge section by the partition plate (8), and a space for forming a material channel is arranged between the bottom of the partition plate (8) and the bottom of the trough (7).
6. A feeding device for producing optical glass according to any one of claims 1 to 3, characterized in that: the device also comprises a hopper (10) driven by a second servo motor (9); the hopper (10) is driven by the lifting mechanism to move back and forth between the top of the trough (7) and the feeding station; when the hopper (10) moves to the top of the trough (7), the second servo motor (9) drives the hopper (10) to overturn for discharging.
7. A feeding device for producing optical glass according to claim 6, wherein the lifting mechanism comprises:
a winch positioned above the crucible kiln; and
a lifting frame (11) for installing the hopper (10); and
a traction rope (12) connecting the lifting frame (11) and the winch; and
a guide rail (13) for limiting the lifting frame (11);
the winch is driven by a third servo motor, the hopper (10) is rotatably connected with the lifting frame (11) through a bearing, and the lifting frame (11) is provided with a second roller which runs along the guide rail (13).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022428606.9U CN213949907U (en) | 2020-10-28 | 2020-10-28 | Feeding device for producing optical glass |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022428606.9U CN213949907U (en) | 2020-10-28 | 2020-10-28 | Feeding device for producing optical glass |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN213949907U true CN213949907U (en) | 2021-08-13 |
Family
ID=77205526
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202022428606.9U Active CN213949907U (en) | 2020-10-28 | 2020-10-28 | Feeding device for producing optical glass |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN213949907U (en) |
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2020
- 2020-10-28 CN CN202022428606.9U patent/CN213949907U/en active Active
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