CN213943753U - High-precision single-nozzle piston type small-metering glue-pouring machine - Google Patents
High-precision single-nozzle piston type small-metering glue-pouring machine Download PDFInfo
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- CN213943753U CN213943753U CN202022509837.2U CN202022509837U CN213943753U CN 213943753 U CN213943753 U CN 213943753U CN 202022509837 U CN202022509837 U CN 202022509837U CN 213943753 U CN213943753 U CN 213943753U
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Abstract
The utility model discloses a high-precision single-nozzle piston type small-metering glue-pouring machine, which comprises a machine foot, wherein the top of the machine foot is provided with a flow line, the top of the flow line is fixedly provided with a glue-dispensing table, a metering glue-injecting head is arranged above the glue-dispensing table, a controller is arranged above the metering glue-injecting head, and a material preparation unit is fixedly arranged at the rear of the glue-dispensing table; the high-precision single-nozzle piston type small-metering glue pouring machine is positioned through a high-precision tool, a product is positioned by a manipulator to a glue pouring station, the glue pouring process is automatically completed, and the metering system solves the precision problem of small glue amount; the high-precision single-nozzle piston type small-metering glue-pouring machine has low manufacturing cost and greatly improved efficiency, and is suitable for unmanned continuous operation; the glue pouring precision is high, the speed is high, and the qualification rate and the efficiency of the small electrical appliance element are greatly improved.
Description
Technical Field
The utility model relates to a glue-pouring machine technical field specifically is a high accuracy single nozzle piston small measurement glue-pouring machine.
Background
With the continuous development of the glue-pouring machine technology, the glue-pouring technology is widely applied in the manufacturing field, and compared with a common glue-pouring machine, the high-precision single-nozzle piston type small-metering glue-pouring machine has the characteristics of high precision, convenience in installation, good control performance, matching use with other systems and the like, and has very high cost performance. At the present stage, the precision and the speed of the installation required in the automobile electronic industry and the electric appliance electronic industry are higher and higher, and the number of small accessories is higher and higher, so that the requirement is difficult to meet by manual glue pouring. The glue pouring machine is used for pouring glue into products, such as fan stators in small notebook computers and new energy motors in large notebook computers, plays more and more important roles, and greatly improves the production efficiency of the products. The glue filling process is an indispensable ring in a plurality of electrical components, a plurality of small electrical components need to be encapsulated by two components, the traditional glue filling process is generally realized by adopting a manual operation method, but the manual operation method can control the glue filling precision, and the glue filling process has the defects of high glue filling cost, low glue filling efficiency, low product qualification rate, large product quality error, unstable product quality and the like.
The prior art has the following defects or problems:
in the prior art, manual normal-pressure glue pouring is performed after the manual positioning of a tool, so that the inaccurate glue pouring amount of an electrical element is often caused, the continuous operation effect is poor, and the glue pouring efficiency is low; cause the defective rate high, cause material and artificial very big waste, electrical components requires highly to the reliability of product simultaneously, and especially the ageing tests after the encapsulating requires extremely high, and the encapsulating is bad can lead to the performance of product on the low side, and the product is fragile, influences long-term result of use more.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to prior art's weak point, provide a high accuracy single nozzle piston small measurement glue-pouring machine to reach the glue-pouring precision height, purpose fast.
In order to achieve the above object, the utility model provides a following technical scheme: the utility model provides a high accuracy single nozzle piston formula small measurement glue-pouring machine, includes the undercarriage, the undercarriage top is provided with the assembly line, assembly line top fixed mounting is some gluey platforms, it is provided with measurement injecting glue head to glue bench side, measurement injecting glue overhead side is provided with the controller, some gluey platform rear fixed mounting has the unit of prepareeing material.
As the utility model discloses a preferred technical scheme, the undercarriage is the shockproof type undercarriage of heavy load.
As the preferred technical scheme of the utility model, the assembly line is ordinary belt type assembly line.
As the preferred technical scheme of the utility model, the point gum platform is the stainless steel mesa.
As the utility model discloses an optimized technical scheme, measurement injecting glue head below sets up the rubber tube cover that mixes, measurement injecting glue head both sides set up the male and female joint.
As the utility model discloses an it is preferred technical scheme, the platform top of gluing sets up the first section bar frame of injecting glue, the measurement injecting glue head is installed on the first section bar of injecting glue, install injecting glue head section bar top the injecting glue controller, set up touch-sensitive screen and shift knob and emergency stop button on the injecting glue controller panel.
As the utility model discloses an optimal technical scheme, the inside system of prepareeing material that sets up of measurement injecting glue head, the system of prepareeing material is built for european standard heavy load aluminium alloy and is formed, the system of prepareeing material sets up the panel all around, system of prepareeing material frame top sets up the panel, the inside vacuum pump that sets up of system of prepareeing material, the panel top sets up material jar A and material jar B.
Compared with the prior art, the utility model provides a high accuracy single nozzle piston small measurement glue-pouring machine possesses following beneficial effect:
the high-precision single-nozzle piston type small-metering glue pouring machine is designed aiming at the defects in the prior art, the high-precision single-nozzle piston type small-metering glue pouring machine is positioned through a high-precision tool, the automation degree is high, the positioning is accurate, a product is positioned by a manipulator to a glue pouring station, the glue pouring process is automatically completed, the manual positioning of the tool is replaced, the glue pouring is performed, the glue pouring precision is high, the speed is high, the qualification rate and the efficiency of small electric appliance components are greatly improved, in addition, the precision problem of small glue amount is solved through the arrangement of a metering system, the filling precision is high, the efficiency is improved, the product quality is more reliable, the product qualification rate is improved, the resource waste caused by unqualified products is reduced, and the production cost is reduced; and the high-precision single-nozzle piston type small-metering glue-pouring machine has low manufacturing cost and greatly improved efficiency, and is suitable for unmanned continuous operation.
Drawings
Fig. 1 is a schematic side view of a high-precision single-nozzle piston type small-metering glue-pouring machine disclosed in the embodiment of the present invention;
fig. 2 is a schematic top view of a high-precision single-nozzle piston type small-metering glue-pouring machine disclosed in the embodiment of the present invention.
In the figure: 1. a machine leg; 2. a production line; 3. a glue dispensing table; 4. measuring the glue injection head; 5. a controller; 6. and (5) preparing the material.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1-2, in this embodiment: the utility model provides a high accuracy single nozzle piston small measurement glue-pouring machine, includes that undercarriage 1, undercarriage 1 top is provided with assembly line 2, and 2 top fixed mounting of assembly line have a little gluey platform 3, and 3 tops of a little gluey platform are provided with measurement injecting glue head 4, and measurement injecting glue head 4 tops are provided with controller 5, and 3 rear fixed mounting of a little gluey platform have the unit 6 of prepareeing material.
In this embodiment, the assembly line is a common belt type assembly line; the glue dispensing table 3 is a stainless steel table top and is arranged above the production line 2; a glue injection head profile frame (45-90 mm) is arranged above the glue dispensing table 3, a metering glue injection head 4 is arranged on the glue injection head profile, a glue injection controller is arranged at the top of the glue injection head profile, and a material preparation unit 6 is arranged behind the glue dispensing table; the metering system comprises a metering drive and a metering glue injection head 4, wherein the metering drive comprises a Siemens 400W motor, a Taifu 10:1 speed reducer, a coupler, a base, a reinforcing rib, a lead screw connecting block, a driving plate, a slide rail, a proximity sensor and a U-shaped photoelectric switch; the metering glue injection head 4 comprises a metering cylinder barrel, a metering piston, a cylinder barrel seat, a runner plate, a heating module, a feeding and discharging switch valve, a guide shaft, a guide seat, an oilless bushing, a glue outlet nozzle, a glue injection head support, a guide plate glue membrane and a pneumatic membrane, a glue mixing pipe sleeve is arranged below the metering glue injection head 4 to ensure the straightness of a mixing pipe, and male and female connectors are arranged on two sides of the metering glue injection head 4; the metering glue injection head 4 is arranged in front of the metering drive, the metering drive can synchronously and quantitatively inject glue to the product, the precision is high, the stability is good, the heating and alarming functions are realized, and various complex actions can be realized by matching with a robot; the controller is responsible for a control system of the whole equipment, and a touch screen, a switch button and an emergency stop button are arranged on a panel of the controller; the material preparation system is built for European standard heavy-duty aluminum profiles, the specification is 45 x 45mm, metal plates are arranged on the periphery of the material preparation system, a panel is arranged above a material preparation rack, and a vacuum pump (VSV20) is arranged in the material preparation system and is used for providing power for the material tank to vacuumize; a charging bucket A (10L) and a charging bucket B (10L) are arranged above the panel and have the functions of heating, stirring, vacuumizing and the like.
The technical characteristics of the utility model are that:
1. a high accuracy single nozzle piston formula does not measure the required scope of glue-pouring machine work: 1000 x 1900 mm.
2. The overall dimension (single box) of the metering glue injection head 4 is long, wide and high: 153 x 120 x 400 mm.
3. Machine size length width height: 1000 x 500 x 800mm
4. Controller size length width height: 397,350,194 mm
5. The ratio (weight ratio) A: B of the glue injection head 4 is 100:100
6. The temperature adjusting range of the metering glue injection head 4 is 25-110 DEG C
The utility model discloses a theory of operation and use flow: after the glue is processed by the material preparation unit, the glue is conveyed to the metering glue injection head 4 through the heating feed pipe, metering driving is started, glue can be injected quantitatively, and after glue injection is completed, the robot takes the product to the next station; the utility model provides an operation order of high accuracy single nozzle piston formula small measurement glue-pouring machine includes a plurality of actions, the action is in proper order for the material jar stirring of system of prepareeing material, the heating, the vacuum pumping deaeration, the feed (through the malleation feed), the feed valve in the measurement injecting glue head 4 is opened, the bleeder valve is closed, measurement injecting glue head 4 is glued, stop gluing when the guiding axle reachs proximity sensor, siemens motor starts to give the product injecting glue (the feed valve is closed, the bleeder valve is opened), the robot takes the product to next station after the injecting glue is accomplished, the bleeder valve is opened simultaneously and the bleeder valve is closed, the unit of prepareeing material is for the measurement cylinder feed once more, cycle in proper order.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described in the foregoing embodiments, or equivalents may be substituted for elements thereof. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (7)
1. The utility model provides a high accuracy single nozzle piston formula small measurement glue-pouring machine which characterized in that: including undercarriage (1), undercarriage (1) top is provided with assembly line (2), assembly line (2) top fixed mounting is glued a little platform (3), it is provided with measurement injecting glue head (4) to glue a little platform (3) top, measurement injecting glue head (4) top is provided with controller (5), platform (3) rear fixed mounting is glued a little has unit (6) of prepareeing material.
2. The high-precision single-nozzle piston type small-metering glue-pouring machine as claimed in claim 1, characterized in that: the machine leg (1) is a heavy-load shockproof machine leg.
3. The high-precision single-nozzle piston type small-metering glue-pouring machine as claimed in claim 1, characterized in that: the assembly line (2) is a common belt type assembly line.
4. The high-precision single-nozzle piston type small-metering glue-pouring machine as claimed in claim 1, characterized in that: the glue dispensing table (3) is a stainless steel table top.
5. The high-precision single-nozzle piston type small-metering glue-pouring machine as claimed in claim 1, characterized in that: and a rubber mixing pipe sleeve is arranged below the metering rubber injection head (4), and male and female connectors are arranged on two sides of the metering rubber injection head (4).
6. The high-precision single-nozzle piston type small-metering glue-pouring machine as claimed in claim 1, characterized in that: glue dispensing table (3) top sets up injecting glue head section bar frame, measurement injecting glue head (4) are installed on the injecting glue head section bar, the injecting glue controller is installed at injecting glue head section bar top, set up touch-sensitive screen and shift knob and scram button on the injecting glue controller panel.
7. The high-precision single-nozzle piston type small-metering glue-pouring machine as claimed in claim 1, characterized in that: the inside system of prepareeing material that sets up of measurement injecting glue head (4), the system of prepareeing material is built for european standard heavy load aluminium alloy and is formed, the system of prepareeing material sets up the panel all around, system's frame top of prepareeing material sets up the panel, the inside vacuum pump that sets up of system of prepareeing material, the panel top sets up material jar A and material jar B.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022509837.2U CN213943753U (en) | 2020-11-03 | 2020-11-03 | High-precision single-nozzle piston type small-metering glue-pouring machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022509837.2U CN213943753U (en) | 2020-11-03 | 2020-11-03 | High-precision single-nozzle piston type small-metering glue-pouring machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN213943753U true CN213943753U (en) | 2021-08-13 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202022509837.2U Active CN213943753U (en) | 2020-11-03 | 2020-11-03 | High-precision single-nozzle piston type small-metering glue-pouring machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN213943753U (en) |
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2020
- 2020-11-03 CN CN202022509837.2U patent/CN213943753U/en active Active
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