Novel elevator door plate
Technical Field
The utility model relates to an elevator manufacturing technology field especially relates to a novel elevator door plant.
Background
The elevator landing door system generally comprises door plates, door heads, sliding blocks, sills, door frames and other parts, and in order to effectively utilize the structure of the whole landing door system, other parts are generally required to be installed on the door plates, so that an upper sealing head, a lower sealing head and reinforcing ribs are respectively welded or bonded at the upper end and the lower end of each door plate, but the overall production efficiency of the door plates is low; and the door plant of this kind of structure's intensity is lower, receives under the condition of great effort at the door plant, and the guide shoe easily breaks away from in the sill groove, causes the incident. The prior art has the problems of low production efficiency and low overall strength of the door plate.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a can effectively improve production efficiency, improve door plant bulk strength's lift-cabin door plate structure.
The utility model discloses a following technical scheme realizes above-mentioned purpose: a novel elevator door plate is slidably mounted on a sill and comprises a panel body, wherein the panel body comprises an upper folded edge, a lower folded edge, a left folded edge and a right folded edge, and the upper folded edge, the lower folded edge and the panel body are in an integrated structure; the middle part of the panel body is provided with a left reinforcing rib and a right reinforcing rib along the vertical direction, and the left reinforcing rib and the right reinforcing rib are tightly attached to the panel body; the left reinforcing rib is of a hollow structure, and a square opening communicated with the left reinforcing rib is formed in the top of the upper folded edge; the elevator door plate further comprises a heavy hammer, and the heavy hammer penetrates through the square opening and is installed into the left reinforcing rib from top to bottom.
Furthermore, the upper end and the lower end of the left reinforcing rib and the right reinforcing rib are fixedly connected with the upper folding edge and the lower folding edge by adopting an edge inserting structure.
Furthermore, the upper end and the lower end of the left reinforcing rib and the right reinforcing rib are fixedly connected with the upper folding edge and the lower folding edge by screws, and the middle parts of the reinforcing ribs and the right reinforcing ribs are welded and fixed with the panel body.
Further, the panel body is divided into three parts by the left reinforcing rib and the right reinforcing rib; the lower hem is provided with 3 hem grooves which are respectively positioned below the three parts, the hem grooves positioned at two sides are respectively bent downwards to form a slider bracket, the slider bracket is provided with a notch for installing a slider, and the hem groove positioned in the middle is bent downwards to form an anti-drop hook.
Further, the sill is inwards provided with an anti-falling plate along the sliding groove, the anti-falling hook hooks the anti-falling plate, and the panel plate is prevented from being separated from the sill.
Furthermore, the lower hem is provided with a slider in the hem grooves at two sides, one end of the slider is inserted into the slider bracket and is clamped into the corresponding hem groove through the notch and then fastened; the other end of the sliding block is located between the edge folding groove and the anti-falling plate and drives the panel body to slide left and right along the sill.
Furthermore, the bending angle of the visible surface of one side of the left reinforcing rib and the right reinforcing rib ranges from 91 degrees to 92 degrees, and the bending angle of the visible surface of the other side ranges from 271 degrees to 272 degrees.
Compared with the prior art, the door plant structure of this application comprises plate body, left hem, right hem, last hem and lower hem, adopts the integrated into one piece's of bending mode to make four hems on upper and lower, left and right, no longer need adopt the welded mode to weld head about welding alone, simple structure not only can effectual improvement door plant holistic intensity, but also the production efficiency of the very big improvement door plant of ability. Meanwhile, the joints of the four folding edges are connected and fixed by adopting the edge inserting structure, so that the strength of the door panel frame is further enhanced, the integral strength of the door panel is enhanced, particularly, the upper end and the lower end of two reinforcing ribs on the back are connected with the upper folding edge and the lower folding edge by adopting the edge inserting structure, under the condition that the door panel surface is subjected to larger acting force, the deformation of the front surface of the door panel can be effectively prevented, when the panel is impacted, the reinforcing ribs can provide a supporting force and cling to the panel due to the control of the bending angle of the reinforcing ribs on the back surface, when the panel is elastically deformed under the condition of larger acting force, the reinforcing ribs can reduce the elastic deformation, and because the reinforcing ribs are not welded with the panel, the panel and the reinforcing ribs can be recovered to a normal state from elastic deformation together, and the structure allows a larger elastic deformation space and reduces the possibility of damage of the door panel due to impact. The reinforcing ribs do not need to be welded, so that the reinforcing ribs are particularly produced in batch. The slider structure adopts big-end-up's rubber spare, from the lower extreme card go into the downward fixed mode in the breach, and this structure is convenient to load and unload, and the slider atress is left right direction in the door plant operation, consequently does not have the slider risk of droing. This application not only can effectual improvement production efficiency through each step of strict control door plant production, can guarantee the intensity of door plant moreover.
Drawings
FIG. 1 is a schematic view of an elevator door panel mounted on a sill;
FIG. 2 is a side view of FIG. 1;
FIG. 3 is a schematic view of a panel body (1);
FIG. 4 is a schematic view of the panel body (2);
FIG. 5 is a bottom view of the panel body;
FIG. 6 is a floor test chart;
fig. 7 is a schematic view of a slider.
Detailed Description
The present invention will be further explained with reference to the accompanying drawings:
the utility model provides a novel elevator door plant, as shown in fig. 1-2, slidable mounting is on sill 2, and elevator door plant 1 includes panel plate body 100, and panel plate body 100 is equipped with hem, lower hem, left hem and right hem all around, goes up hem, lower hem and panel plate body 100 and is the integral type structure, and common upper and lower head welded structure intensity obtains greatly improving on the security than on the market, need not anxious head and takes off the risk and fall the well and cause the casualties accident in making the passenger. The middle part of the panel body 100 is provided with a left reinforcing rib and a right reinforcing rib along the vertical direction, and the left reinforcing rib and the right reinforcing rib are uniformly distributed on the panel body 100 to divide the panel body 100 into three parts.
The left reinforcing rib and the right reinforcing rib are tightly attached to the panel body. The bending angle of the visible surface of one side of the left reinforcing rib and the right reinforcing rib is 91-92 degrees, and the bending angle of the visible surface of the other side of the left reinforcing rib and the right reinforcing rib is 271-272 degrees. The bending angle of the reinforcing rib slightly exceeds the right angle, so that the reinforcing rib can be tightly attached to the panel body 100 and cannot be easily separated, the elastic strength of the panel body 100 can be increased, the panel body 100 can bear stronger impact force without generating plastic deformation, welded reinforcing ribs are adopted, the elastic deformation of the panel body 100 after being impacted is smaller, the plastic deformation is generated when a certain value is exceeded, particularly, each welding point is welded point by point, the integral heating of the panel is unbalanced during welding processing, the phenomenon that the panel is not flat is easily generated after the panel is cooled after welding is completed, the abrasion of the sliding block 3 is easily aggravated due to the fact that the panel is not flat, the noise is increased to influence the comfortable sensation, and serious noise even can cause serious consequences such as vexation and blood pressure rise of passengers. This application left strengthening rib, right strengthening rib have not only increased panel intensity and plane degree with panel plate body 100's elasticity laminating design, and the upper and lower both ends of left strengthening rib, right strengthening rib all adopt to insert limit structure and last hem, lower hem fixed connection moreover for the strengthening rib does not produce and rocks and the displacement, need not anxious strengthening rib and panel plate body 100 and throw off production gap and lead to the intensity decline.
In addition, the upper and lower ends of the left and right reinforcing ribs can be fixedly connected with the upper and lower folded edges by screws, and the middle parts of the reinforcing ribs and the right reinforcing ribs are welded and fixed with the panel body 100. The common welding mode that adopts high density is fixed on the strengthening rib market, the thermal production of welding easily leads to strengthening rib and panel to produce huge deformation simultaneously, thereby lead to the door plant plane degree relatively poor, the noise production reduces product life, and this application adopts strengthening rib intermediate position spot welding fixed, the one-shot welding reduces welding density deflection and ignores, and strengthening rib both ends screw fixation mode, can be to carrying out the secondary again with the panel deformation because of the strengthening rib that the welding heat leads to and correct the plane degree of finding back, reduce welding point quantity through the strengthening rib and can improve batch production's efficiency, still the secondary corrects the plane degree and guaranteed product quality again.
As shown in FIG. 3, the left reinforcing rib can also be used as a weight guide, the left reinforcing rib is hollow, and the top of the upper hem is provided with a square opening 114 communicated with the left reinforcing rib. The elevator door panel also includes a weight that fits into the left stiffener from top to bottom through the square opening 114. Through the installation of weight, make left strengthening rib dual-purpose one thing, the existence of weight has increased the quality of door plant to a certain extent and has made the stability reinforcing of door plant.
As shown in fig. 4 to 7, the panel body 100 is divided into three parts by the left and right reinforcing beads; the lower hem is provided with 3 hem grooves which are respectively positioned below the three parts, the hem grooves positioned at two sides are respectively bent downwards to form a slider bracket 107a, the slider bracket 107a is provided with a notch 107a-1 for installing the slider 3, and the hem groove positioned in the middle is bent downwards to form an anti-drop hook 109. The sill 2 is provided with an anti-falling plate 202 downwards along the sliding groove 201, and the anti-falling hook 109 hooks the anti-falling plate 202 to prevent the panel body 100 from being separated from the sill 2, so that the safety is improved. One end of the sliding block 3 is inserted into the sliding block bracket 107a and is clamped into the corresponding flanging groove through the notch 107a-1 and then is fastened; the other end of the sliding block 3 is located between the folding groove and the anti-dropping plate 202, and drives the panel body 100 to slide left and right along the sill 2. Further, the slider 3 is of a structure with a big end at one end and a small round end at the other end, the slider clamping groove 301 is arranged in the middle, the notch 107a-1 is also of a structure with a small upper end and a big lower end, the small round end of the slider penetrates into the upper end of the notch 107a-1 during installation, the slider clamping groove 301 is clamped into the lower end of the notch 107a-1 after installation, and the slider is clamped through interference fit. Because the door is opened and closed leftwards and rightwards, the sliding block 3 cannot fall off upwards, and the door is safe, reliable and convenient to replace.
A production process of a novel elevator door plate comprises the following steps:
1. cutting the plate according to the unfolding size of the door plate to obtain a blank plate;
2. punching and grooving the upper end and the lower end of the blank plate to obtain a substrate;
3. bending the plate in the groove at the lower end of the substrate to form a slider bracket and an anti-drop hook to obtain a plate A;
4. performing 8 bending operations on the left end and the right end of the plate A to respectively form a left folding edge, a right folding edge, a left reinforcing rib and a right reinforcing rib to obtain a plate B;
5. bending the upper end and the lower end of the B plate to form an upper folding edge and a lower folding edge, inserting the notches 107a-1 of the upper folding edge and the lower folding edge into triangular bending angles at the four ends of the left side and the right side respectively, and inserting bending pieces at the two ends of the middle reinforcing rib into the upper folding edge and the lower folding edge respectively to obtain a C plate;
6. the triangular pieces at the two ends of the left side and the right side of the C plate are bent and pressed tightly;
7. and (4) inserting the slide block into the slide block bracket of the lower folded edge, clamping the slide block into the corresponding folded edge groove through the notch, and then fastening the slide block without fixing the slide block by bolts to obtain a finished door plate.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the above embodiments, and that the foregoing embodiments and descriptions are provided only to illustrate the principles of the present invention without departing from the spirit and scope of the present invention.