CN213862979U - Weighing device for television finished product packaging and television production line - Google Patents

Weighing device for television finished product packaging and television production line Download PDF

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Publication number
CN213862979U
CN213862979U CN202022556515.3U CN202022556515U CN213862979U CN 213862979 U CN213862979 U CN 213862979U CN 202022556515 U CN202022556515 U CN 202022556515U CN 213862979 U CN213862979 U CN 213862979U
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China
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weighing
finished product
force transmission
television
gear
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胡爱民
潘德灼
高文周
李竞帆
呙雄
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TCL King Electrical Appliances Huizhou Co Ltd
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TCL King Electrical Appliances Huizhou Co Ltd
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Abstract

The utility model discloses a weighing device and TV set production water line of TV set finished product packing, wherein, the weighing device of TV set finished product packing includes transport mechanism, weighing machine and inspection mechanism, transport mechanism, including the conveyer belt, the conveyer belt is used for with TV set finished product packing conveying to the weighing machine, including power transmission part and weighing sensor, power transmission part with the conveyer belt towards one side contact on ground, weighing sensor set up in the conveyer belt towards one side on ground, power transmission part with weighing sensor contacts each other, in order to carry out weight measurement to TV set finished product packing; the inspection mechanism: the weighing sensor is in communication connection with the central processing unit. The utility model discloses technical scheme aims at solving among the prior art to the technical problem that accessory inspection efficiency is low in the TV set finished product packing.

Description

Weighing device for television finished product packaging and television production line
Technical Field
The utility model relates to a TV set production line equipment technical field, in particular to weighing device and TV set production water line of TV set finished product packing.
Background
The finished packing box (box) of the television comprises the television and the accessory materials of the television. The situation that the accessory materials are easy to miss-packed causes complaints after shipment. At present, the accessory materials are inspected in a manual inspection mode, the inspection efficiency is low, time and labor are wasted, and the condition of leakage is still existed.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a weighing device and TV set production water line of TV set finished product packing aims at solving among the prior art to the technical problem that accessory inspection efficiency is low in the TV set finished product packing.
In order to achieve the above purpose, the utility model provides a weighing device for packaging finished TV products, which is characterized by comprising a conveying mechanism, a weighing mechanism and an inspection mechanism,
the conveying mechanism comprises a conveying belt, the conveying belt is used for conveying the television finished product package to the weighing mechanism,
the weighing mechanism comprises a force transmission part and a weighing sensor, the force transmission part is in contact with one side of the conveying mechanism facing the ground, the weighing sensor is arranged on one side of the conveying belt facing the ground, and the force transmission part is in contact with the weighing sensor;
the inspection mechanism comprises a central processing unit which is in communication connection with the weighing sensor.
Optionally, the force transfer component comprises a force transfer block, a force transfer transverse plate, a force transfer guide rod and a fixed bracket; the fixed bracket is used for mounting the weighing sensor; the end face of the force transmission block, which is far away from the force transmission transverse plate, is in contact with one side, facing the ground, of the conveying mechanism, the force transmission block is connected with the force transmission guide rod through the force transmission transverse plate, and the force transmission guide rod is abutted to the weighing sensor.
Optionally, the force transmission component further comprises a direction-maintaining truss and a guide rod, the direction-maintaining truss is fixedly connected with the force transmission transverse plate, the guide rod is fixedly connected with the fixing support, the direction-maintaining truss is provided with a guide hole, the axial direction of the guide hole is perpendicular to the plane defined by the conveyor belt, and the guide rod is in clearance fit with the guide hole so that the direction-maintaining truss is in sliding connection with the guide rod.
Optionally, the number of force transfer blocks is four.
Optionally, the conveying mechanism comprises a driving wheel, a driven wheel, a motor, a first gear, a second gear, a transmission belt, a first transmission wheel and a second transmission wheel, an output shaft of the motor is fixedly connected with the first gear, the first gear is meshed with the second gear, the second gear is coaxially connected with the first transmission wheel, the first transmission wheel is connected with the second transmission wheel through the transmission belt, the second transmission wheel is coaxially connected with the driving wheel, and the driving wheel is connected with the driven wheel through the transmission belt.
Optionally, the diameter of the first gear is larger than the diameter of the second gear.
Optionally, the inspection mechanism further includes two opposite-emission sensor groups, each opposite-emission sensor group includes two opposite-emission sensors, the two opposite-emission sensors are respectively disposed on two sides of the conveyor belt, the two opposite-emission sensor groups are in communication connection with the central processing unit, and a distance between the two opposite-emission sensor groups in the conveying direction of the conveyor belt is smaller than or equal to the length of the finished product package of the television.
Optionally, the surfaces of the two opposite-emission sensor groups facing the transmission belt are higher than the side of the transmission belt facing away from the ground.
Optionally, the weighing apparatus further comprises a fixed frame.
The utility model discloses still provide a TV set production water line, TV set production water line includes as before the weighing device of TV set finished product packing.
The utility model discloses technical scheme conveys the position that is provided with weighing mechanism corresponding to of conveyer belt with the finished product packing of TV set to the conveyer belt through the conveyer belt that adopts transport mechanism, weighing mechanism's power transmission part contacts with the conveyer belt, the finished product packing of TV set acts on weighing sensor through power transmission part, weighing sensor gathers pressure, meet an emergency and wait the signal, convey these signal to central processing unit, central processing unit obtains the weight of the finished product packing of TV set through the current procedure of weighing of predetermineeing, accomplish to weigh, judge whether the weight of the finished product packing of TV set leaks according to predetermineeing the parameter, therefore need not artifically carry out dismouting inspection and so on process to the finished product packing of TV set, save check-out time, the efficiency of the inspection is improved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the structures shown in the drawings without creative efforts.
Fig. 1 is a schematic perspective view of a weighing device for packaging finished tv products according to the present invention;
fig. 2 is a schematic view of the weighing apparatus for packaging tv products according to the present invention at a first viewing angle;
fig. 3 is a schematic view of the weighing apparatus for packaging tv products according to the present invention at a second viewing angle;
fig. 4 is a schematic view of the weighing apparatus for packaging tv products according to the present invention at a third viewing angle;
fig. 5 is a partially enlarged view of a portion corresponding to reference numeral 200b in fig. 2;
fig. 6 is a diagram of an electrical control module for weighing according to the present invention.
The reference numbers illustrate:
reference numerals Name (R) Reference numerals Name (R)
100a Conveyor belt 200b-5 Direction-keeping truss
100b Driving wheel 200b-6 Guide rod
100c Driven wheel 300a Central processing unit
100d Electric machine 300b Correlation sensor
100e Transmission belt 300c Correlation sensor support
200a Weighing sensor 400 Fixing frame
200b Force transfer component 400a Vertical support frame
200b-1 Force transfer block 400b First transverse support frame
200b-2 Force transfer transverse plate 400c Second transverse support frame
200b-3 Force transmission guide rod 500 Alarm device
200b-4 Fixing support
The objects, features and advantages of the present invention will be further described with reference to the accompanying drawings.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
It should be noted that all the directional indicators (such as upper, lower, left, right, front and rear … …) in the embodiment of the present invention are only used to explain the relative position relationship between the components, the motion situation, etc. in a specific posture (as shown in the drawings), and if the specific posture is changed, the directional indicator is changed accordingly.
In the present application, unless expressly stated or limited otherwise, the terms "connected" and "fixed" are to be construed broadly, e.g., "fixed" may be fixedly connected or detachably connected, or integrally formed; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or they may be connected internally or in any other suitable relationship, unless expressly stated otherwise. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.
In addition, if there is a description relating to "first", "second", etc. in the embodiments of the present invention, the description of "first", "second", etc. is for descriptive purposes only and is not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In addition, the meaning of "and/or" appearing throughout includes three juxtapositions, exemplified by "A and/or B" including either A or B or both A and B. In addition, the technical solutions in the embodiments may be combined with each other, but it must be based on the realization of those skilled in the art, and when the technical solutions are contradictory or cannot be realized, the combination of the technical solutions should not be considered to exist, and is not within the protection scope of the present invention.
The utility model provides a weighing device of TV set finished product packing.
Referring to fig. 1 to 5, fig. 1 is a schematic structural diagram of a weighing device for packaging finished tv products according to the present invention.
The weighing device for the finished television product package comprises a conveying mechanism, a weighing mechanism and an inspection mechanism. The conveying mechanism comprises a conveying belt 100a, and the conveying belt 100a is used for conveying the finished television packages to the weighing mechanism 200;
the weighing mechanism comprises a force transmission part 200b and a weighing sensor 200a, the force transmission part is in contact with one side, facing the ground, of the conveying mechanism, the weighing sensor 200a is arranged on one side, facing the ground, of the conveying belt 100a, and the force transmission part and the weighing sensor 200a are in contact with each other so as to measure the weight of the finished television package;
the inspection mechanism: the weighing system comprises a central processor 300a, and the central processor 300a is in communication connection with the weighing sensor 200 a.
The utility model discloses technical scheme conveys the position that is provided with weighing mechanism corresponding to of conveyer belt with the finished product packing of TV set to the conveyer belt through adopting transport mechanism, weighing mechanism's power transmission part 200b and transport mechanism contact, the finished product packing of TV set acts on weighing sensor 200a through power transmission part 200b, weighing sensor 200a gathers pressure, meet an emergency, signals such as displacement and with these signal transfer to central processing unit 300a, central processing unit 300a obtains the weight of the finished product packing of TV set through the current procedure of weighing of predetermineeing, accomplish and weigh, judge whether the weight of the finished product packing of TV set is in order to confirm the packing box in the piece that leaks according to predetermineeing the parameter, therefore need not artifically carry out dismouting inspection and so on process to the finished product packing of TV set, save check-up time, the efficiency of inspection is improved.
Optionally, as shown in fig. 2 and 5, the force transmission component 200b comprises a force transmission block 200b-1, a force transmission transverse plate 200b-2, a force transmission guide rod 200b-3 and a fixing bracket 200 b-4; the fixed bracket 200b-4 is used for mounting the weighing sensor 200 a; the end face of the force transmission block 200b-1, which is far away from the force transmission transverse plate 200b-2, is in contact with one side of the conveying mechanism, which faces the ground, the force transmission block 200b-1 is connected with the force transmission guide rod 200b-3 through the force transmission transverse plate 200b-2, and the force transmission guide rod 200b-3 is abutted against the weighing sensor 200 a. Referring to fig. 2 or 5, after the finished tv product package on the conveyor belt reaches a designated position, the gravity of the finished tv product package is transmitted to the weighing sensor 200a through the force transmission block 200b-1, the force transmission transverse plate 200b-2 and the force transmission guide rod 200b-3 in sequence, and a sensing part in the weighing sensor 200a generates a pressure signal, a strain signal and a displacement signal. The load cell 200a may be a commercially available product, and may be selected by one skilled in the art. In specific implementation, the force transfer block 200b-1 is in a concave shape, the upper end surface of the force transfer block is in contact with the lower surface of the rack of the conveying mechanism to transfer gravity to the weighing sensor 200a (for example, in a connection mode, a surface contact mode and the like), the lower end of the force transfer block is connected with the force transfer transverse plate 200b-2, the lower end of the force transfer transverse plate 200b-2 is connected with the force transfer guide rod 200b-3, and the force transfer guide rod 200b-3 interacts with the weighing sensor 200a to enable the weighing sensor 200a to generate a pressure signal, a strain signal and a displacement signal. Load cell 200a is mounted to mounting bracket 200 b-4.
Optionally, as shown in fig. 2 and 5, the force transmission member 200b further includes a retaining truss 200b-5 and a guide rod 200b-6, the retaining truss 200b-5 is fixedly connected with the force transmission transverse plate 200b-2, the guide rod 200b-6 is fixedly connected with the fixing bracket 200b-4, the retaining truss 200b-5 has a guide hole, the axial direction of the guide hole is perpendicular to the plane defined by the conveyor belt 100a, and the guide rod 200b-6 is in clearance fit with the guide hole to enable the retaining truss 200b-5 and the guide rod 200b-6 to be slidably connected. In a specific implementation mode, the time intervals of the direction-maintaining trusses 200b-5 and the force transmission guide rods 200b-3 are arranged, when a finished television product is packaged on the conveyor belt 100a, the conveying mechanism can generate small displacement, partial displacement possibly exists in the horizontal direction due to the fact that the conveying mechanism cannot guarantee symmetry during design, deviation exists between a signal value obtained by the weighing sensor 200a and an actual value, and the small displacement of the conveying mechanism is consistent with the gravity direction by arranging the direction-maintaining trusses 200b-5 and the guide rods 200b-6b to be in sliding connection in the vertical direction, so that system errors are reduced, and the inspection precision is improved.
Optionally, the number of the force transfer blocks 200b-1 is four. Referring to fig. 1 or 3, conveyer belt 100a is square, arranges biography power piece 200b-1 in four corner positions corresponding to conveyer belt 100a to each passes power piece 200b-1 and all disposes weighing sensor 200a, promptly the utility model discloses can once measure and acquire four weight values, reduce the systematic error that weighing sensor 200 a's design error brought, improve measurement accuracy.
Optionally, the transmission mechanism 100 includes a driving wheel 100b, a driven wheel 100c, a motor 100d, a first gear, a second gear, a transmission belt 100e, a first transmission wheel, and a second transmission wheel, an output shaft of the motor is fixedly connected to the first gear, the first gear is engaged with the second gear 100f, the second gear is coaxially connected to the first transmission wheel, the first transmission wheel is connected to the second transmission wheel through the transmission belt, the second transmission wheel is coaxially connected to the driving wheel, and the driving wheel is connected to the driven wheel through the transmission belt. In the specific implementation process, the motor 100d drives the gear to rotate, the gear drives the first driving wheel to rotate, the first driving wheel drives the second driving wheel to rotate through the driving belt 100e, the second driving wheel drives the driving wheel to rotate, and the driving wheel drives the driving belt 100e to drive the television finished product to be packaged to the designated position for weighing. It should be explained that coaxial connection refers to coaxial connection, for example, the second transmission wheel and the driving wheel share a transmission shaft.
Optionally, the diameter of the first gear is larger than the diameter of the second gear, i.e. the rotation speed of the motor is reduced by the gears to reduce the transmission speed of the conveyor belt.
Optionally, the inspection mechanism 300 further includes two opposite-emission sensor sets, each of the opposite-emission sensor sets includes two opposite-emission sensors 300b, the two opposite-emission sensors are respectively disposed on two sides of the conveyor belt 100a, the two opposite-emission sensor sets are in communication connection with the central processing unit 300a, and a distance between the two opposite-emission sensor sets in a conveying direction of the conveyor belt 100a is smaller than or equal to a length of the finished tv package. In the specific implementation process, the correlation sensor can be a photoelectric correlation tube or a correlation laser. For example, one of each pair of correlation sensors is a light emitting diode, the light emitting diode is powered by a constant current source, the other is a photoelectric receiving tube, the photoelectric receiving tube is in communication connection with the central processing unit, the light emitting diode is arranged on one side of the conveyor belt, the photoelectric receiving tube is arranged on the other side of the weighing conveyor belt, and the light emitting diode is in optical path connection with the photoelectric receiving tube. When the television finished product package passes through the first group of photoelectric correlation tubes, the light path of the photoelectric correlation tubes is blocked, and the central processing unit receives a first signal; when the television finished product package passes through the position of the second group of photoelectric correlation tubes, the light path of the second group of photoelectric correlation tubes is blocked, the central processing unit receives a second signal, the television finished product package reaches a specified weighing area, the central processing unit controls the motor to stop rotating, and the weighing sensor collects the signal and sends the signal to the central processing unit. The distance between the two opposite-emission sensor groups in the conveying direction of the conveyor belt 100a is smaller than or equal to the length of the finished package of the television set, namely: the weighing area is located between two opposed sensor groups.
Alternatively, as shown with reference to fig. 1-4, the faces of the two opposed sensor groups facing the conveyor belt are both raised above the side of the conveyor belt 100a facing away from the ground. The optical paths of the two opposed sensor groups are such that they can be blocked for generating signals when the finished television is packed on a conveyor belt.
Optionally, the weighing apparatus further comprises a fixed frame 400. The fixing frame 400 is used to hold the weighing mechanism and the transfer mechanism. Specifically, referring to FIGS. 1-2, the fixing frame 400 includes a vertical support 400a, a first lateral support 400b, and a second lateral support 400 c. The vertical supporting frames 400a are four, and define the fixing frame 400 as a square frame. The number of the first lateral supports 400b and the number of the second lateral supports 400c are also four. Each of the first lateral support frames 400b and each of the second lateral support frames 400c are respectively laterally connected between the two vertical support frames 400 a. And, the first and second lateral supports 400b and 400c are spaced apart from each other in height. Preferably, the vertical support frame 400a is fixed with ground pins for contacting the ground. The second lateral support 400c is connected to the fixing bracket 200b-4 by means of at least four support posts, which are respectively disposed at four corners of the fixing bracket 200b-4, to maintain the weighing mechanism in a horizontal position.
Optionally, the weighing apparatus further comprises an alarm 500. The alarm can be at least one of an acoustic alarm, a light alarm and an audible and visual alarm. The alarm 500 is in communication connection with the central processing unit 300a, when the weight value obtained by the central processing unit is smaller than a set value, the central processing unit 300a sends an alarm signal to the alarm 500, and the alarm 500 triggers an alarm to prompt field workers. Alternatively, the alarm 500 may be disposed on the weighing apparatus, or may be disposed at other positions such as a wall surface corresponding to the weighing process.
Alternatively, the inspection mechanism may be an electrical box, i.e., a central processing unit is placed in the electrical box, and the electrical box is fixed in the space defined by the first lateral support frame 400b and the vertical support frame 400 a.
The utility model discloses still provide a TV set production water line, this TV set production water line include the weighing device of TV set finished product packing, and this weighing device's concrete structure refers to above-mentioned embodiment, because TV set production water line has adopted the whole technical scheme of all above-mentioned embodiments, consequently has all beneficial effects that the technical scheme of above-mentioned embodiment brought at least, and the repeated description is no longer given here. Specifically, the weighing device is an inspection device of the last process of a television production line.
Furthermore, the utility model discloses in still can be for household electrical appliances weighing device, for example can weigh for the finished product packing weighing device of refrigerator, smoke ventilator's finished product packing, the finished product packing of air conditioner, washing machine's finished product packing weighs and so on. Use above weighing device to weigh all should fall into to household electrical appliances the utility model discloses a protection scope.
The above is only the optional embodiment of the present invention, and not the scope of the present invention is limited thereby, all the equivalent structure changes made by the contents of the specification and the drawings are utilized under the inventive concept of the present invention, or the direct/indirect application in other related technical fields is included in the patent protection scope of the present invention.

Claims (10)

1. A weighing device for packaging finished TV products is characterized by comprising a conveying mechanism, a weighing mechanism and an inspection mechanism,
the conveying mechanism comprises a conveying belt, the conveying belt is used for conveying the television finished product package to the weighing mechanism,
the weighing mechanism comprises a force transmission part and a weighing sensor, the force transmission part is in contact with one side of the conveying mechanism facing the ground, the weighing sensor is arranged on one side of the conveying belt facing the ground, and the force transmission part is in contact with the weighing sensor;
the inspection mechanism comprises a central processing unit which is in communication connection with the weighing sensor.
2. The weighing apparatus for tv product packaging of claim 1, wherein the force transfer member comprises a force transfer block, a force transfer cross plate, a force transfer guide bar and a fixing bracket; the fixed bracket is used for mounting the weighing sensor;
the end face of the force transmission block, which is far away from the force transmission transverse plate, is in contact with one side, facing the ground, of the conveying mechanism, the force transmission block is connected with the force transmission guide rod through the force transmission transverse plate, and the force transmission guide rod is abutted to the weighing sensor.
3. The weighing apparatus of claim 2, wherein the force transfer member further comprises a truss and a guide bar,
the direction-keeping truss is fixedly connected with the force transmission transverse plate, the guide rod is fixedly connected with the fixed bracket,
the direction-keeping truss is provided with a guide hole, the axial direction of the guide hole is perpendicular to the plane defined by the conveyor belt, and the guide rod is in clearance fit with the guide hole so that the direction-keeping truss and the guide rod are connected in a sliding mode.
4. The weighing apparatus of claim 3, wherein the number of force transfer blocks is four.
5. The weighing apparatus for TV set finished product package as claimed in any one of claims 1 to 4, wherein said transmission mechanism comprises a driving wheel, a driven wheel, a motor, a first gear, a second gear, a transmission belt, a first transmission wheel and a second transmission wheel,
an output shaft of the motor is fixedly connected with the first gear, the first gear is meshed with the second gear, the second gear is coaxially connected with the first driving wheel, the first driving wheel is connected with the second driving wheel through the transmission belt, the second driving wheel is coaxially connected with the driving wheel, and the driving wheel is connected with the driven wheel through the transmission belt.
6. The weighing apparatus for finished television packages of claim 5, wherein the first gear has a diameter greater than a diameter of the second gear.
7. The weighing apparatus for TV set finished product package as recited in any one of claims 1 to 4, wherein said inspection mechanism further comprises two opposite-emission sensor sets, each set comprising two opposite-emission sensors, said two opposite-emission sensors being respectively disposed at two sides of said conveyor belt,
the two opposite-emission sensor groups are in communication connection with the central processing unit,
the distance between the two opposite-emission sensor groups in the conveying direction of the conveying belt is smaller than or equal to the length of the finished television package.
8. The weighing apparatus of claim 7, wherein the two opposed sensor groups are each raised above a side of the conveyor belt facing away from the floor.
9. The weighing apparatus of any one of claims 1-4, wherein the weighing apparatus further comprises a fixed frame.
10. A television production line, characterized in that it comprises a weighing device for the packaging of television end products according to any one of claims 1 to 9.
CN202022556515.3U 2020-11-06 2020-11-06 Weighing device for television finished product packaging and television production line Active CN213862979U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202022556515.3U CN213862979U (en) 2020-11-06 2020-11-06 Weighing device for television finished product packaging and television production line

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Application Number Priority Date Filing Date Title
CN202022556515.3U CN213862979U (en) 2020-11-06 2020-11-06 Weighing device for television finished product packaging and television production line

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114812768A (en) * 2022-04-25 2022-07-29 歌尔股份有限公司 Weighing method, weighing device and weighing equipment

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114812768A (en) * 2022-04-25 2022-07-29 歌尔股份有限公司 Weighing method, weighing device and weighing equipment

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