Ceramic plate surface polishing equipment
Technical Field
The utility model relates to a polishing equipment especially relates to a ceramic plate surface polishing equipment.
Background
The ceramic plate is an ideal material for decorating luxurious buildings and is also a traditional material for artistic carving, and the ceramic plate is usually required to be polished before use, so that the surface of the ceramic plate is smooth and attractive.
The existing ceramic plate polisher needs to be manually and always held by a polisher to polish the ceramic plate surface, when the polisher is manually and fixedly used for polishing, a general fixing mode is that a person compresses the ceramic plate by using a leg knee or compresses the ceramic plate by using other heavier objects to prevent the ceramic plate from moving in the polishing process, so that the polishing is not uniform, scratches appear during polishing, when the polisher is manually and fixedly used for polishing the ceramic plate, the polisher needs to be stable, the polishing wheel and the ceramic plate cannot deviate, the polishing wheel and the ceramic plate need to be in a horizontal state, quality problems of surface unevenness and the like of the polished ceramic plate are avoided, an experienced polisher needs to operate, a ceramic plate product with higher quality is difficult to be processed without certain polishing experience, the manual polishing mode which is continued at present is adopted, the labor intensity of workers is increased, The method has higher requirements on experience and is not suitable for batch processing.
The ceramic plate surface polishing equipment can be used for closely fixing the ceramic plate and automatically polishing the surface of the ceramic plate according to the problems that manual polishing wastes time and energy, cannot fix the ceramic plate fast and cannot be produced easily in batch.
SUMMERY OF THE UTILITY MODEL
The utility model aims at: in order to overcome the defects that the labor intensity of workers is increased, the requirement on experience is high, and the manual grinding mode is not suitable for batch processing at present, the ceramic plate surface polishing equipment capable of tightly fixing the ceramic plate and automatically grinding the surface of the ceramic plate is provided.
The technical scheme of the utility model is that: the utility model provides a ceramic plate surface finish equipment, including bottom support, pendulous device, carry and draw subassembly an, polishing subassembly b, the skew subassembly, the workstation, put the thing board, first screens subassembly, second screens subassembly, third screens subassembly and fourth screens subassembly, pendulous device locates on the bottom support, carry and draw subassembly an and pendulous device fixed connection, polishing subassembly b locates and carries in drawing subassembly a, a part fixed connection of skew subassembly is on polishing subassembly b, another part fixed connection is on the workstation, workstation fixed connection is in bottom support one side, put thing board and workstation sliding connection, second screens subassembly and fourth screens subassembly fixed connection are in the workstation side, first screens subassembly and third screens subassembly fixed connection are at the both ends of putting the thing board.
Furthermore, the swinging device comprises an upper support, a sliding plate, a handle, a first motor, a first rotating shaft, a first gear, a second rotating shaft, a third gear, a fourth gear, a third rotating shaft, a fifth gear, a large rotating wheel, a small belt wheel, a belt, a first connecting rod, a second connecting rod, a sliding rod, a first guide rail and a second guide rail, wherein the lower end of the upper support is fixedly connected to the sliding plate, the two handles are fixedly connected to two sides of the upper support, the first motor is fixedly connected to the upper support, the first rotating shaft is fixedly connected to the first motor, the first rotating shaft penetrates through the upper support and is rotatably connected with the upper support, the first gear and the second gear are fixedly connected to the first rotating shaft, the second rotating shaft is rotatably connected with the upper support, the third gear and the fourth gear are fixedly connected to the second rotating shaft, the fourth gear is meshed with the second gear, the third rotating shaft is rotatably connected with the upper support, fifth gear and bull wheel fixed connection are in the third pivot, first gear and third gear all only have half a circle of sawtooth, half a circle of sawtooth respectively with fifth gear engagement, the slide both sides are rotated and are connected with two little band pulleys, the belt is wound on bull wheel and little band pulley, head rod fixed connection is on the belt, slide bar fixed connection is in slide one side, second connecting rod sliding connection is on the slide bar, second connecting rod and head rod fixed connection, two pairs of first guide rail and second guide rail fixed connection are inboard at the bottom support, slide both sides and first guide rail and second guide rail sliding connection.
Further, carry and draw subassembly a including L type frame, the roof, first guide bar, twist the pole, the lug, first spring and gear box, L type frame fixed connection is on head rod and second connecting rod, first guide bar one end fixed connection is on the roof, first guide bar other end fixed connection is on the gear box, the even subsection of four first guide bars, first guide bar passes L type frame and L type frame sliding connection, twist the pole and wear to rotate with L type frame and be connected, the one end of twisting the pole is twisted the handle, the other end fixed connection of twisting the pole has the lug, all overlap on every first guide bar and have first spring, the upper and lower extreme of first spring contacts with L type frame and gear box respectively, install polishing assembly b in the gear box.
Furthermore, the polishing assembly b comprises a second motor, a fourth rotating shaft and a polishing head, the second motor is fixedly connected to the gear box, the fourth rotating shaft is fixedly connected to an output shaft of the second motor, the fourth rotating shaft penetrates through the gear box and is rotatably connected with the gear box, and the polishing head is fixedly connected to the lower end of the fourth rotating shaft.
Further, the skew subassembly is including fifth pivot, gear wheel, pinion, U type frame and rack, and the gear box is worn to locate by the fifth pivot, and the gear wheel rotates with the fifth pivot to be connected, pinion and fourth pivot fixed connection, and gear wheel and pinion are located the gear box, and gear wheel and pinion meshing, two U type frame lower extreme fixed connection are in workstation one side, and rack fixed connection is in two U type frame upper ends, and the meshing when rack and gear wheel contact.
Further, first screens subassembly is including first limiting plate, nut and screw rod, first limiting plate with put thing board sliding connection, two nut fixed connection put the thing board on, two screw rods and two nut threaded connection, the one end and the first limiting plate of screw rod rotate to be connected.
Furthermore, second screens subassembly is including spiral positioning rod and L type screw mother frame, L type screw mother frame one end and bottom support fixed connection, spiral positioning rod and L type screw mother frame threaded connection, spiral positioning rod's one end with put the thing board contact.
Furthermore, the third clamping component comprises a second limiting plate, ejector rods and second springs, the second limiting plate is connected with the object placing plate in a sliding mode, one ends of the two ejector rods penetrate through the object placing plate, the other ends of the two ejector rods are fixedly connected with the second limiting plate, and the two second springs are sleeved on the two ejector rods.
Further, fourth screens subassembly is including second guide bar, third spring, oblique type slider and leading truck, and leading truck fixed connection is on the workstation, and the leading truck is worn to locate by the one end of second guide bar, and the other end fixed connection of second guide bar is on oblique type slider, and the third spring housing is on the second guide bar, third spring both ends and oblique type slider and the contact of leading truck, the slide sliding connection on the lower extreme of oblique type slider and the workstation.
The beneficial effects are that:
1. the utility model replaces the traditional ceramic plate polisher, drives the polishing component to swing left and right through the swinging device and the offset component, and can automatically slightly move backwards when getting back to one end each time, thereby realizing the function of automatically and completely polishing the surface of the ceramic plate;
2. through the lifting assembly, the polishing mechanism can be lifted up in a proper amount, so that the polishing head is away from the ceramic plate by a certain height, and the object placing plate can be conveniently pulled out manually and the ceramic plate can be replaced;
3. through first screens subassembly, third screens subassembly and fourth screens subassembly, four sides of the ceramic plate that need polish are all blocked, make it can be fixed on putting the thing board, have solved the problem that the ceramic plate can't carry out inseparable fixed.
Drawings
Fig. 1 is a schematic perspective view of the present invention;
fig. 2 is a schematic perspective view of the swing device of the present invention;
FIG. 3 is a schematic view of the three-dimensional structure of the lifting assembly and the polishing assembly of the present invention;
fig. 4 is a schematic view of a three-dimensional front view structure of the workbench of the present invention;
fig. 5 is a schematic perspective view of a second locking assembly of the present invention;
fig. 6 is a schematic perspective view of a fourth position-clamping assembly according to the present invention.
In the figure: 1_ bottom bracket, 2_ oscillating device, 201_ top bracket, 202_ sliding plate, 203_ handle, 204_ first motor, 205_ first rotating shaft, 206_ first gear, 207_ second gear, 208_ second rotating shaft, 209_ third gear, 210_ fourth gear, 211_ third rotating shaft, 212_ fifth gear, 213_ large rotating wheel, 2131-small pulley, 214_ belt, 215_ first connecting rod, 216_ second connecting rod, 217_ sliding rod, 218_ first guide rail, 219_ second guide rail, 3a _ lifting assembly, 301_ L-shaped frame, 302_ top plate, 303_ first guide rod, 304_ screwing rod, 305_ lug, 306_ first spring, 307_ gear box, 3b _ grinding assembly, 308_ second motor, 309_ fourth rotating shaft, 310_ grinding head, 4_ offset assembly, 401_ fifth rotating shaft, 402_ large gear, 403_ small gear, 404_ U-shaped frame, 405_ rack, 5_ workbench, 501_ object placing plate, 6_ first clamping component, 601_ first limiting plate, 602_ nut, 603_ screw, 7_ second clamping component, 701_ spiral positioning rod, 702_ L-shaped nut frame, 8_ third clamping component, 801_ second limiting plate, 802_ ejector rod, 803_ second spring, 9_ fourth clamping component, 901_ second guide rod, 902_ third spring, 903_ inclined slide block and 904_ guide frame.
Detailed Description
The preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.
Example 1
A ceramic plate surface polishing device is shown in figures 1-6 and comprises a bottom bracket 1, a swinging device 2, a lifting component 3a, a grinding component 3b and a deviation component 4, the device comprises a workbench 5, a storage plate 501, a first clamping component 6, a second clamping component 7, a third clamping component 8 and a fourth clamping component 9, wherein a swinging device 2 is arranged on a bottom support 1, a lifting component 3a is fixedly connected with the swinging device 2, a polishing component 3b is arranged in the lifting component 3a, one part of a deviation component 4 is fixedly connected to the polishing component 3b, the other part of the deviation component is fixedly connected to the workbench 5, the workbench 5 is fixedly connected to one side of the bottom support 1, the storage plate 501 is in sliding connection with the workbench 5, the second clamping component 7 and the fourth clamping component 9 are fixedly connected to the side surface of the workbench 5, and the first clamping component 6 and the third clamping component 8 are fixedly connected to two ends of the storage plate 501; when the ceramic plate polishing machine works, the object placing plate 501 is manually pulled out, a ceramic plate to be polished is placed on the object placing plate 501, the object placing plate 501 is pushed back to the workbench 5 to be pushed to be in contact with the second clamping position, the ceramic plate can be automatically clamped by the first clamping component 6, the third clamping component 8 and the fourth clamping component 9 at the moment so as to be fixed on the object placing plate 501, the swinging device 2 is manually pulled to the foremost end at the moment, the polishing component 3b is started, the swinging component is started again, the polishing can be started, the swinging component drives the polishing component 3b to swing left and right in the polishing process, when the polishing component 3b contacts the offset component 4, the polishing component 3b moves backwards for a certain distance, after the whole ceramic plate is polished, the first motor 204 of the swing device 2 and the second motor 308 of the polishing assembly 3b are manually stopped, and then the object placing plate 501 is manually pulled out to take out the polished ceramic plate.
Example 2
On the basis of embodiment 1, as shown in fig. 2, the swing device 2 includes an upper bracket 201, a sliding plate 202, a handle 203, a first motor 204, a first rotating shaft 205, a first gear 206, a second gear 207, a second rotating shaft 208, a third gear 209, a fourth gear 210, a third rotating shaft 211, a fifth gear 212, a large rotating wheel 213, a belt 214, a first connecting rod 215, a second connecting rod 216, a sliding rod 217, a first guide rail 218 and a second guide rail 219, wherein the lower end of the upper bracket 201 is fixedly connected to the sliding plate 202, the two handles 203 are fixedly connected to two sides of the upper bracket 201, the first motor 204 is fixedly connected to the upper bracket 201, the first rotating shaft 205 is fixedly connected to the first motor 204, the first rotating shaft 205 penetrates through the upper bracket 201 to be rotatably connected thereto, the first gear 206 and the second gear 207 are fixedly connected to the first rotating shaft 205, the second rotating shaft 208 is rotatably connected to the upper bracket 201, a third gear 209 and a fourth gear 210 are fixedly connected to a second rotating shaft 208, the fourth gear 210 is meshed with a second gear 207, the third rotating shaft 211 is rotatably connected with the upper support 201, a fifth gear 212 and a large rotating wheel 213 are fixedly connected to the third rotating shaft 211, the first gear 206 and the third gear 209 only have half-circle saw teeth, the half-circle saw teeth are respectively meshed with the fifth gear 212, a belt 214 is slidably connected with the large rotating wheel 213, a first connecting rod 215 is fixedly connected to the belt 214, a sliding rod 217 is fixedly connected to one side of the sliding plate 202, a second connecting rod 216 is slidably connected to the sliding rod 217, the second connecting rod 216 is fixedly connected with the first connecting rod 215, two pairs of first guide rails 218 and second guide rails 219 are fixedly connected to the inner side of the bottom support 1, and two sides of the sliding plate 202 are slidably connected with the first guide rails 218 and the second guide rails 219; when the electric power tool works, the first motor 204 is started, the output shaft of the first motor 204 starts to rotate to drive the first rotating shaft 205 to rotate, the first gear 206 and the second gear 207 fixedly connected with the first rotating shaft 205 rotate, the fourth gear 210 meshed with the second gear 207 rotates along with the first rotating shaft in the reverse direction, the fourth gear 210 drives the third gear 209 and the second rotating shaft 208 fixedly connected with the fourth gear to rotate, the first gear 206 and the third gear 209 only have half-circle saw teeth, the half-circle saw teeth are respectively meshed with the fifth gear 212, when the half-circle saw teeth of the first gear 206 are meshed with the fifth gear 212, the third gear 209 is not contacted with the fifth gear 212, the first gear 206 rotates to drive the fifth gear 212 to rotate, the large rotating wheel 213 fixedly connected with the fifth gear 212 rotates to drive the belt 214 to rotate to one side, otherwise when the half-circle saw teeth of the third gear 209 are meshed with the fifth gear 212, the belt 214 is driven to rotate to the other side, therefore, the belt 214 reciprocates left and right, the first connecting rod 215 connected to the belt 214 is driven to reciprocate left and right, the second connecting rod 216 is driven by the first connecting rod 215 to slide back and forth along the sliding rod 217, when the handle 203 is pulled manually, the upper bracket 201 fixedly connected with the handle 203 drives the sliding plate 202 to move, and the sliding plate 202 slides along the first guide rail 218 and the second guide rail 219.
Example 3
Based on embodiment 2, as shown in fig. 3, the lifting assembly 3a includes an L-shaped frame 301, a top plate 302, a first guide rod 303, a screw rod 304, a protrusion 305, a first spring 306 and a gear box 307, the L-shaped frame 301 is fixedly connected to a first connecting rod 215 and a second connecting rod 216, one end of the first guide rod 303 is fixedly connected to the top plate 302, the other end of the first guide rod 303 is fixedly connected to the gear box 307, the four first guide rods 303 are evenly distributed, the first guide rod 303 penetrates through the L-shaped frame 301 to be slidably connected with the L-shaped frame 301, the screw rod 304 penetrates through the L-shaped frame 301 to be rotatably connected with the L-shaped frame 301, one end of the screw rod 304 is a screw handle, the other end of the screw rod 304 is fixedly connected with the protrusion 305, each first guide rod 303 is sleeved with the first spring 306, and the upper and lower ends of the first spring 306 are respectively in contact with the L-shaped frame 301 and the gear box 307; when needing to be changed the ceramic plate, need earlier artifical will twist pole 304 and rotate 90, twist pole 304 drives lug 305 and rotates 90, lug 305 can be with roof 302 jack-up, roof 302 rebound, first guide bar 303 with roof 302 fixed connection can be driven along the trompil rebound on the L type frame 301, drive gear box 307 with first guide bar 303 fixed connection together rebound, the spring is compressed, the head 310 of polishing this moment leaves ceramic plate take the altitude, the manual work can take out and change the ceramic plate with putting thing board 501.
The grinding assembly 3b comprises a second motor 308, a fourth rotating shaft 309 and a grinding head 310, the second motor 308 is fixedly connected to a gear box 307, the fourth rotating shaft 309 is fixedly connected to an output shaft of the second motor 308, the fourth rotating shaft 309 penetrates through the gear box 307 and is rotatably connected with the gear box 307, and the grinding head 310 is fixedly connected to the lower end of the fourth rotating shaft 309; during operation, the second motor 308 is started, the fourth rotating shaft 309 fixedly connected with the output shaft of the second motor 308 rotates, the polishing head 310 fixedly connected with the fourth rotating shaft 309 rotates, and the rotating polishing head 310 contacts with the ceramic plate below, so that the function of polishing the ceramic plate can be realized.
The offset assembly 4 comprises a fifth rotating shaft 401, a gearwheel 402, a pinion 403, U-shaped frames 404 and a rack 405, the fifth rotating shaft 401 penetrates through a gear box 307, the gearwheel 402 is rotatably connected with the fifth rotating shaft 401, the pinion 403 is fixedly connected with a fourth rotating shaft 309, the gearwheel 402 and the pinion 403 are positioned in the gear box 307, the gearwheel 402 is meshed with the pinion 403, the lower ends of the two U-shaped frames 404 are fixedly connected to one side of the workbench 5, the rack 405 is fixedly connected to the upper ends of the two U-shaped frames 404, and the rack 405 is meshed with the gearwheel 402; when the second motor 308 is started, the second motor 308 rotates clockwise, the fourth rotating shaft 309 fixedly connected with the output shaft of the second motor 308 rotates, the pinion 403 fixedly connected to the fourth rotation shaft 309 is rotated, the pinion 403 rotates clockwise, the large gear 402 engaged with the small gear 403 is driven to rotate, the large gear 402 rotates counterclockwise, each time when the swinging device 2 drives the pulling assembly 3a and the grinding assembly 3b to move to the leftmost end, the shifting assembly 4 moves to the leftmost end together, the large gear 402 is meshed with the rack 405 when in contact, the swinging device 2, the pulling assembly 3a, the grinding assembly 3b and the shifting assembly 4 are driven to move backwards for a short distance, then the swinging device 2 is driven to move rightwards from the left ends of the pulling assembly 3a and the grinding assembly 3b, thereby realizing the function that the grinding component 3b automatically moves backwards, and thus, the surface of the ceramic plate is completely ground in a reciprocating way.
The first clamping assembly 6 comprises a first limiting plate 601, nuts 602 and screws 603, the first limiting plate 601 is slidably connected with the object placing plate 501, the two nuts 602 are fixedly connected to the object placing plate 501, the two screws 603 are rotatably connected with the two nuts 602, and one end of each screw 603 is rotatably connected with the first limiting plate 601; the first clamping component 6, the third clamping component 8 and the fourth clamping component 9 are used for clamping a ceramic plate to be polished, so that the ceramic plate can be fixed on the object placing plate 501, and the ceramic plate cannot move during polishing; when the position of the first limiting plate 601 is adjusted according to the size of the ceramic plate, the two screws 603 are manually screwed to the required position, the first limiting plate 601 connected with the screws 603 moves to the corresponding position, and the distance from the first limiting plate 601 to the second limiting plate 801 is the length of the ceramic plate to be polished.
The second clamping assembly 7 comprises a spiral positioning rod 701 and an L-shaped nut frame 702, one end of the L-shaped nut frame 702 is fixedly connected with the bottom bracket 1, the spiral positioning rod 701 is rotatably connected with the L-shaped nut frame 702, and one end of the spiral positioning rod 701 is in contact with the object placing plate 501; the second clamping component 7 is used for clamping the object placing plate 501 when the object placing plate 501 is pushed in manually, and when the position of the second clamping component 7 needs to be adjusted, the spiral positioning rod 701 is screwed forwards or backwards to rotate along the L-shaped nut frame 702, so that the placing position of the object placing plate 501 on the workbench 5 is adjusted; the third clamping component 8 comprises a second limiting plate 801, two ejector rods 802 and two second springs 803, the second limiting plate 801 is connected with the object placing plate 501 in a sliding manner, one ends of the two ejector rods 802 penetrate through the object placing plate 501, the other ends of the two ejector rods 802 are fixedly connected with the second limiting plate 801, and the two second springs 803 are sleeved on the two ejector rods 802; when the ceramic plate that needs to polish is put on putting thing board 501 manually, one side that the manual work promoted the ceramic plate withstands second limiting plate 801 and moves backward, drive two ejector pins 802 and slide backward from the trompil department of putting on thing board 501, two second spring 803 both sides are by second limiting plate 801 and put thing board 501 extrusion, the manual work loosens the hand after, the elasticity of second spring 803 promotes second limiting plate 801 and ceramic plate and moves forward, the other end until the ceramic plate is blocked by first limiting plate 601, both sides are all pressed from both sides around like this the ceramic plate.
The fourth clamping assembly 9 comprises a second guide rod 901, a third spring 902, an inclined slide block 903 and a guide frame 904, the guide frame 904 is fixedly connected to the workbench 5, one end of the second guide rod 901 is arranged through the guide frame 904, the other end of the second guide rod 901 is fixedly connected to the inclined slide block 903, the third spring 902 is sleeved on the second guide rod 901, two ends of the third spring 902 are in contact with the inclined slide block 903 and the guide frame 904, and the lower end of the inclined slide block 903 is in sliding connection with a slide way on the workbench 5; when the ceramic plate that needs to polish is put on putting board 501 manually, the inclined plane of oblique type slider 903 is touched to the lateral wall of ceramic plate, promote oblique type slider 903 outwards to slide along the slide on putting board 501, second guide bar 901 with oblique type slider 903 fixed connection slides along the trompil on leading truck 904, third spring 902 is extrudeed, the manual work loosens the hand after, the elasticity of third spring 902 promotes oblique type slider 903 and ceramic plate board, six fourth screens subassemblies 9 average distribution are in the left and right sides, with this function of the left and right sides of realizing pressing from both sides tight ceramic plate.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications and variations can be made in the embodiments or in part of the technical features of the embodiments without departing from the spirit and the scope of the invention.