CN213857941U - Clamping caliper clamping sleeve press-fitting device with safety protection function - Google Patents
Clamping caliper clamping sleeve press-fitting device with safety protection function Download PDFInfo
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- CN213857941U CN213857941U CN202022570007.0U CN202022570007U CN213857941U CN 213857941 U CN213857941 U CN 213857941U CN 202022570007 U CN202022570007 U CN 202022570007U CN 213857941 U CN213857941 U CN 213857941U
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Abstract
The utility model relates to a clamping sleeve pressing device of a brake caliper with a safety protection function, which comprises a base frame mechanism, a brake caliper tool positioning mechanism, a pressing mechanism and a control panel; the pedestal mechanism comprises a pedestal base; a semi-surrounding type protective guard is arranged on the base frame base, and a safety grating is arranged at an opening of the protective guard; the brake caliper tool positioning mechanism comprises a positioning base, a first air cylinder and the like; the press-mounting mechanism comprises a servo electric cylinder, a pressure sensor and the like; the first cylinder drives the positioning sliding table to slide, so that the brake caliper is convenient to mount and dismount; the second cylinder pushes the compression plate to longitudinally compress the brake caliper; by using the guide pressing block, the press-fitting positioning of the clamping sleeve can be effectively ensured, and the press-fitting precision is ensured; the pressure sensor is used for measuring pressure, so that loss can be stopped in time; through setting up rail guard and safety grating, avoid the injury risk that artifical maloperation brought when the pressure equipment goes on, effectively protect artifical safety.
Description
Technical Field
The utility model relates to a braking pincers cutting ferrule pressure equipment device especially relates to a braking pincers cutting ferrule pressure equipment device with safety protection function, belongs to braking pincers cutting ferrule pressure equipment field.
Background
A caliper disc brake (caliper disc brake) is one type of disc brake. Its rotating element is a metal disc working with end faces, called a brake disc. The fixed elements are brake blocks consisting of friction blocks with small working area and metal back plates thereof, 2-4 brake blocks are arranged in each brake, and the brake blocks and actuating devices thereof are arranged in clamp-shaped brackets crossing two sides of the brake disc. The brake disc and the brake caliper together form a caliper disc brake.
In the production and processing process of the brake caliper, a cutting sleeve needs to be installed in a guide pin hole of the brake caliper, and in the prior art, a manual installation mode and a mechanical press-fitting mode are mostly adopted; the manual installation mode has low production efficiency and high press-fitting rejection rate; the clamping sleeve is still required to be sleeved manually by adopting a mechanical press fitting mode, namely, a servo electric cylinder is used for press fitting. Because the work piece is gone up to the manual work, often lead to because of people's fatigue, swift current number in the pressure equipment process, the arm mistake goes into the workspace, has the risk of receiving the injury. The existing press fitting equipment does not have good protection measures and protection mechanisms.
Therefore, there is a need in the art for a press-fitting device for a clamping sleeve of a brake caliper, which can improve the production efficiency, reduce the rejection rate and realize safety protection.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to improve production efficiency, reduce the pressure equipment rejection rate, realize safety protection, provide a braking pincers cutting ferrule pressure equipment device with safety protection function, to the automatic control of braking pincers frock positioning mechanism and pressure equipment mechanism through control panel, realize the automatic pressure equipment of braking pincers cutting ferrule to through setting up rail guard and safety grating, effectively protect artifical safety, realize safety protection.
In order to realize the technical purpose, the technical effect is achieved, the utility model discloses a following technical scheme:
a clamping sleeve press-mounting device of a brake caliper with a safety protection function comprises a base frame mechanism, a brake caliper tool positioning mechanism, a press-mounting mechanism and a control panel; the brake caliper bearing mechanism and the press-mounting mechanism are arranged on the base frame mechanism and are in electrical signal communication with the control panel;
the pedestal mechanism includes: the base frame comprises a base frame base and a support frame fixedly connected with the base frame base through bolts; a semi-surrounding type protective guard is arranged on the base frame base, and a safety grating is arranged at an opening of the protective guard; the support frame is of a double-layer structure and comprises a support platform I and a support platform II positioned above the support platform I;
brake caliper frock positioning mechanism includes: the device comprises a positioning base, a first cylinder, a positioning sliding table, a pressing plate and a second cylinder; the positioning base is fixedly connected to a base frame base of the base frame mechanism through bolts and is arranged below the supporting platform I; the positioning sliding table is arranged on the positioning base through a sliding block, forms a sliding mechanism with the positioning base and is driven by a first cylinder; the second cylinder is connected with the pressing plate and fixedly connected to the supporting platform I through bolts, and drives the pressing plate to extend out to longitudinally press the brake caliper;
the press-fitting mechanism includes: the device comprises a servo electric cylinder, a pressure sensor, a press-mounting pressing block and a guide pressing block; the servo electric cylinder is fixedly connected with the supporting platform II through a bolt, and a telescopic shaft of the servo electric cylinder is connected with the press-mounting pressing block; the pressure sensor is arranged between the servo electric cylinder and the press-fitting press block; the guide pressing block is arranged on the supporting platform I through the fixing plate;
the first cylinder, the second cylinder, the servo electric cylinder, the pressure sensor and the safety grating are all in electric signal communication with the control panel;
preferably, a linear telescopic shaft is arranged between the servo electric cylinder and the press-fitting press block;
preferably, the guide pressing block is of a cylindrical structure, one end of the guide pressing block is provided with a boss, and the other end of the guide pressing block is provided with a cap body;
preferably, the base frame base is provided with a vertical adjusting foot pad.
The utility model discloses the working process is as follows:
the brake caliper to be pressed is placed on the brake caliper tool positioning mechanism, the control panel controls the first air cylinder to stretch and retract, and the positioning sliding table is driven to slide to a pressing position on the positioning base; then the second cylinder is controlled to extend out to push the pressing plate to press the brake caliper; then, cup joint the cutting ferrule on the direction briquetting, start servo electronic jar through control panel and promote the pressure equipment briquetting, promote the direction briquetting by the pressure equipment briquetting and impress the cutting ferrule in the guide pin hole, accomplish the cutting ferrule pressure equipment.
In the press mounting process, the pressure sensor measures the pressure and transmits the value back to the control panel; when the pressure value exceeds a standard value or suddenly changes, the control panel sends an emergency stop instruction to the servo electric cylinder, and the servo electric cylinder stops feeding.
In the press mounting process, the safety grating is communicated with the control panel in real time, when the safety grating detects that foreign matters pass through, the signals are immediately transmitted back to the control panel, the control panel sends out an emergency stop instruction to the servo electric cylinder, and the servo electric cylinder stops feeding.
Compared with the prior art, the utility model beneficial effect lies in: the utility model realizes the automatic press mounting of the clamping sleeve of the brake caliper by the automatic control of the control panel to the positioning mechanism and the press mounting mechanism of the brake caliper; the first cylinder drives the positioning sliding table to slide, so that the brake caliper is convenient to mount and dismount; the second cylinder pushes the compression plate to longitudinally compress the brake caliper; by using the guide pressing block, the press-fitting positioning of the clamping sleeve can be effectively ensured, and the press-fitting precision is ensured; the pressure sensor is used for measuring pressure, so that loss can be stopped in time; through setting up rail guard and safety grating, avoid the injury risk that artifical maloperation brought when the pressure equipment goes on, effectively protect artifical safety.
Drawings
FIG. 1 is a side view of a shaft of a clamping sleeve press-fitting device of a brake caliper with a safety protection function;
fig. 2 is a partially enlarged view of fig. 1.
The device comprises a base frame base 1, a support frame 2, a positioning base 3, a positioning sliding table 5, a pressing plate 6, a second air cylinder 7, a servo electric cylinder 8, a pressure sensor 9, a press-fitting press block 10, a guide press block 11, a control panel 12, a fixing plate 13, a protective fence 14, a safety grating 15, a support platform I21 and a support platform II 22.
Detailed Description
The preferred embodiments of the present invention will be described with reference to the accompanying drawings, which are not intended to limit the scope of the invention, but rather, are intended to cover all modifications and equivalents of the claims.
As shown in fig. 1, a clamping sleeve press-mounting device of a brake caliper with a safety protection function comprises a base frame mechanism, a brake caliper tool positioning mechanism, a press-mounting mechanism and a control panel 12; the brake caliper bearing mechanism and the press-fitting mechanism are arranged on the base frame mechanism and are in electrical signal communication with the control panel 12;
the pedestal mechanism includes: the device comprises a base frame base 1 and a support frame 2 fixedly connected with the base frame base 1 through bolts; a semi-surrounding type protective guard 14 is arranged on the base frame base 1, and a safety grating 15 is arranged at an opening of the protective guard 14; the support frame 2 is a double-layer structure and comprises a support platform I21 and a support platform II22 positioned above the support platform I21;
as shown in fig. 2, the brake caliper positioning mechanism includes: the device comprises a positioning base 3, a first cylinder, a positioning sliding table 5, a pressing plate 6 and a second cylinder 7; wherein, the positioning base 3 is fixedly connected on the base frame base 1 of the base frame mechanism by bolts and is arranged below the supporting platform I21; the positioning sliding table 5 is arranged on the positioning base 3 through a sliding block, forms a sliding mechanism with the positioning base 3 and is driven by a first cylinder; the second cylinder 7 is connected with the pressing plate 6 and fixedly connected to the supporting platform I21 through bolts, and the pressing plate 6 is driven by the second cylinder 7 to extend out, so that the brake caliper is longitudinally pressed;
pressure equipment mechanism includes: the device comprises a servo electric cylinder 8, a pressure sensor 9, a press-fitting press block 10 and a guide press block 11; the servo electric cylinder 8 is fixedly connected with the supporting platform II22 through a bolt, and a telescopic shaft of the servo electric cylinder 8 is connected with the press-fitting press block 10; the pressure sensor 9 is arranged between the servo electric cylinder 8 and the press-fitting press block 10; the guide pressing block 11 is arranged on the supporting platform I21 through the fixing plate 13;
the first cylinder, the second cylinder 7, the servo electric cylinder 8, the pressure sensor 9 and the safety grating 15 are all in electric signal communication with the control panel 12;
a linear telescopic shaft is arranged between the servo electric cylinder 8 and the press-fitting press block 10;
the guide pressing block 11 is of a cylindrical structure, one end of the guide pressing block is provided with a boss, and the other end of the guide pressing block is provided with a cap body;
the base frame base 1 is provided with a vertical adjusting foot pad.
The utility model has the advantages of simple structure and reasonable design, improve production efficiency, reduce the rejection rate, realize safety protection.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation.
Although particular implementations of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (4)
1. The utility model provides a braking pincers cutting ferrule pressure equipment device with safety protection function which characterized in that: comprises a base frame mechanism, a brake caliper tool positioning mechanism, a press-fitting mechanism and a control panel (12); the brake caliper bearing mechanism and the press-mounting mechanism are arranged on the base frame mechanism and are in electric signal communication with the control panel (12);
the pedestal mechanism includes: the device comprises a base frame base (1) and a support frame (2) fixedly connected with the base frame base (1) through bolts; a semi-surrounding type protective guard (14) is arranged on the base frame base (1), and a safety grating (15) is arranged at an opening of the protective guard (14); the support frame (2) is of a double-layer structure and comprises a support platform I (21) and a support platform II (22) positioned above the support platform I (21);
brake caliper frock positioning mechanism includes: the device comprises a positioning base (3), a first cylinder, a positioning sliding table (5), a pressing plate (6) and a second cylinder (7); wherein, the positioning base (3) is fixedly connected on the pedestal base (1) of the pedestal mechanism by bolts and is arranged below the supporting platform I (21); the positioning sliding table (5) is arranged on the positioning base (3) through a sliding block, forms a sliding mechanism with the positioning base (3), and is driven by a first cylinder; the second cylinder (7) is connected with the pressing plate (6) and is fixedly connected to the supporting platform I (21) through bolts;
the press-fitting mechanism includes: the device comprises a servo electric cylinder (8), a pressure sensor (9), a press-fitting press block (10) and a guide press block (11); the servo electric cylinder (8) is fixedly connected with the supporting platform II (22) through bolts, and a telescopic shaft of the servo electric cylinder (8) is connected with the press-fitting pressing block (10); the pressure sensor (9) is arranged between the servo electric cylinder (8) and the press-fitting press block (10); the guide pressing block (11) is arranged on the supporting platform I (21) through the fixing plate (13);
the first cylinder, the second cylinder (7), the servo electric cylinder (8), the pressure sensor (9) and the safety grating (15) are all communicated with the control panel (12) through electric signals.
2. A brake caliper cutting ferrule press fitting device with a safety protection function according to claim 1, characterized in that: a linear telescopic shaft is arranged between the servo electric cylinder (8) and the press-fitting press block (10).
3. A brake caliper cutting ferrule press fitting device with a safety protection function according to claim 1, characterized in that: the guide pressing block (11) is of a cylindrical structure, one end of the guide pressing block is provided with a boss, and the other end of the guide pressing block is provided with a cap body.
4. A brake caliper cutting ferrule press fitting device with a safety protection function according to claim 1, characterized in that: the base frame base (1) is provided with a vertical adjusting pad foot.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022570007.0U CN213857941U (en) | 2020-11-09 | 2020-11-09 | Clamping caliper clamping sleeve press-fitting device with safety protection function |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022570007.0U CN213857941U (en) | 2020-11-09 | 2020-11-09 | Clamping caliper clamping sleeve press-fitting device with safety protection function |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN213857941U true CN213857941U (en) | 2021-08-03 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202022570007.0U Active CN213857941U (en) | 2020-11-09 | 2020-11-09 | Clamping caliper clamping sleeve press-fitting device with safety protection function |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN213857941U (en) |
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2020
- 2020-11-09 CN CN202022570007.0U patent/CN213857941U/en active Active
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