CN213841727U

CN213841727U - Shuttle kiln convenient to control flow

Info

Publication number: CN213841727U
Application number: CN202023143345.2U
Authority: CN
Inventors: 任成浩; 任桐辰
Original assignee: Shandong Kemaer Thermal Engineering Co ltd
Current assignee: Shandong Kemaer Thermal Engineering Co ltd
Priority date: 2020-12-24
Filing date: 2020-12-24
Publication date: 2021-07-30
Anticipated expiration: 2030-12-24

Abstract

The utility model discloses a shuttle kiln convenient to control flow belongs to shuttle kiln technical field, the on-line screen storage device comprises a base, the kiln body is installed to the top side of base, the top side of kiln body is installed and is discharged fume the pipe, the externally mounted who discharges fume the pipe has the control valve, the outside of discharging fume the pipe is pegged graft in one side of handling the case, the filter screen is installed to the inboard of handling the case, the bottom side of filter screen is equipped with the retaining funnel, the bottom side of retaining funnel has the basin, the bottom side of basin is equipped with the heat-conducting plate, the bottom side of heat-conducting plate is equipped with the electric plate, handle one side of case and install the air pump. The utility model discloses simple structure, convenient operation because the smog volume of the possible output of different products is different, consequently when controlling the smog emission, can effectually handle smog, prevents to discharge and causes environmental pollution, relatively economic environmental protection outdoors.

Description

Shuttle kiln convenient to control flow

Technical Field

The utility model relates to a shuttle kiln technical field specifically is a shuttle kiln convenient to control flow.

Background

The shuttle kiln is a kiln fired intermittently, which is similar to the structure of a matchbox, a kiln car is pushed into the kiln to be fired, the kiln car is pulled out in the opposite direction after being fired, and the fired ceramic is unloaded, and the kiln car is like a shuttle, so the shuttle kiln is called as the shuttle kiln, belongs to an intermittent kiln, can meet continuous large-scale production, can be used for small-scale intermittent production, is very flexible in production mode and time arrangement, and is a lot of thermal equipment adopted by many ceramic and refractory material manufacturers in recent years.

The production system of shuttle kiln comprises fuel supply and combustion equipment, burning fan, flue gas-air heat exchanger, temperature regulating fan and smoke exhaust fan etc. and when the shuttle kiln carries out production processing, there is smog to discharge, and present smoke exhaust mode is comparatively simple, mostly leads the flue gas to outdoors at kiln top installation one section metal chimney, causes the pollution to the environment like this easily, does not accord with relevant production regulation.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a shuttle kiln convenient to control flow mainly comprises parts such as kiln body, the pipe of discharging fume, processing case, water pump, air pump, filter screen, electric plate, refrigeration board, the utility model discloses simple structure, convenient operation because the smog volume of the possible output of different products is different, consequently when controlling the smog emission, can effectually handle smog, prevents to discharge outdoor environmental pollution that causes, more economic environmental protection.

In order to achieve the above object, the utility model provides a following technical scheme:

the utility model provides a shuttle kiln convenient to control flow, includes the base, the kiln body is installed on the top side of base, the pipe of discharging fume is installed on the top side of kiln body, the externally mounted of the pipe of discharging fume has the control valve, the outside of discharging fume the pipe is pegged graft in one side of handling the case, the filter screen is installed to the inboard of handling the case, the bottom side of filter screen is equipped with the retaining funnel, the bottom side of retaining funnel has the basin, the bottom side of basin is equipped with the heat-conducting plate, the bottom side of heat-conducting plate is equipped with the electric plate, handle one side of case and install the air pump, the gas outlet of air pump is through first connecting pipe fixedly connected with cooler bin, the internally mounted of cooler bin has the refrigeration board, the water pump is installed to the top side of cooler bin, the delivery port fixedly connected with water pipe of water pump, the atomising head is installed to the one end of water pipe.

Preferably, the one end of tub of discharging fume is pegged graft and is had the diffusion dish, the setting of diffusion dish is inside hollow cylindric structure, the smoke hole that looses has been seted up to one side of diffusion dish, the diffusion dish welds in the inboard of handling the case.

Preferably, the inboard of handling the case has welded retaining funnel, basin and heat-conducting plate respectively, the electric plate is installed to the bottom side of handling the case, the inboard of handling case, retaining funnel and basin all coats and is equipped with the anticorrosion paint layer.

Preferably, the air inlet of the air pump is inserted into one side of the treatment box, and one end of the first connecting pipe is inserted into one side of the cooling box.

Preferably, the water inlet of the water pump is fixedly connected to the inside of the cooling tank through a second connecting pipe, and the outside of the second connecting pipe is inserted to the top side of the cooling tank.

Preferably, a fan is installed on the other side of the treatment box and is located above the filter screen.

Compared with the prior art, the beneficial effects of the utility model are that:

1. the utility model discloses when we are normally using to the kiln body, smog can be discharged by the pipe of discharging fume, because different products can produce the smog of different volume, at this moment we can lead to the control valve and control the flow of smog, after smog gets into and handles the case, can get into the diffusion dish at first and discharge the flue gas by scattered cigarette hole, smog will be spread away like this, the atomising head of water pipe one end can atomize the blowout with the water source then, smog will mix with water fog like this, receive the influence of gravity, impurity, harmful substance etc. in the smog will fall together with water fog, and the fan can be controlled the inflow of smog through the switch on one side, just so can very convenient handle smog, do not need direct discharge outdoor, the effectual environment that has protected, it is practical more effective;

2. the utility model discloses the mixture of smog and water smoke can filter through the filter screen, filter the sediment matter, flow into retaining funnel after that, flow into the basin by retaining funnel again, at this moment the electric plate will be circular telegram and heat, and heat the basin by the heat-conducting plate, can kill the material that contains in the mixture like this, under the condition of continuous heating, vapor can appear in the basin top, then the air pump will be like this in the vapor extraction goes into the cooler bin side by side, after that the refrigeration board circular telegram starts, vapor can be for the water source after meeting cold, provide the water source for the atomising head by the water pump extraction at last again, cyclic utilization is environmental protection and energy saving more like this, it is more humanized.

Drawings

FIG. 1 is a schematic view of the structure of the present invention;

FIG. 2 is a schematic view of the internal structure of the treatment tank of the present invention;

fig. 3 is a schematic view of the internal structure of the cooling box of the present invention.

In the figure: 1. a base; 2. a kiln body; 3. a smoke exhaust pipe; 4. a treatment tank; 5. a control valve; 6. a diffusion disc; 7. smoke diffusing holes; 8. a filter screen; 9. a fan; 10. a water pipe; 11. a spray head; 12. a water storage funnel; 13. a water tank; 14. a heat conducting plate; 15. an electric hot plate; 16. an air pump; 17. a cooling tank; 18. a refrigeration plate; 19. a water pump; 20. a first connecting pipe; 21. a second connecting pipe.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1 to 3, the present invention provides a technical solution: a shuttle kiln convenient for controlling flow comprises a base 1 for supporting, a kiln body 2 and a treatment box 4 are installed on the top side of the base 1, the kiln body 2 is used for firing products, the treatment box 4 is used for treating exhausted smoke and reducing pollution, a smoke exhaust pipe 3 is installed on the top side of the kiln body 2, a control valve 5 is installed outside the smoke exhaust pipe 3 and used for controlling the discharge amount of the smoke, a diffusion disc 6 is inserted into one end of the smoke exhaust pipe 3, the diffusion disc 6 is set to be of a hollow cylindrical structure, smoke exhaust holes 7 are formed in one side of the diffusion disc 6 and can further diffuse the smoke so as to be convenient for contacting with the water mist, the diffusion disc 6 is welded on the inner side of the treatment box 4, a through hole is formed in one side of the treatment box 4, the outer part of the smoke exhaust pipe 3 is inserted into one side of the treatment box 4, and a fan 9 is installed on the other side of the treatment box 4, when the fan 9 is started, a certain suction force is generated, so that the flow of smoke can be accelerated, and the fan 9 is positioned above the filter screen 8;

the inside of the treatment box 4 is provided with a filter screen 8 for filtering, the specification can be set according to specific conditions, the bottom side of the filter screen 8 is provided with a water storage funnel 12 for receiving a mixture of water mist and smoke, the bottom side of the water storage funnel 12 is provided with a water tank 13 for heating after the mixture flows into the water tank 13 so that the mixture generates water vapor, the bottom side of the water tank 13 is provided with a heat conduction plate 14 for improving heat transfer, the bottom side of the heat conduction plate 14 is provided with an electric heating plate 15 which can generate heat when electrified to finish heat source, the inner sides of the treatment box 4 are respectively welded with the water storage funnel 12, the water tank 13 and the heat conduction plate 14, the bottom side of the treatment box 4 is provided with the electric heating plate 15, and the inner sides of the treatment box 4, the water storage funnel 12 and the water tank 13 are all coated with anti-corrosion paint layers to prevent the mixture from being corroded and prolong the service life;

an air pump 16 is arranged on one side of the processing box 4 and used for pumping vapor, an air pump of a common type is adopted, an air outlet of the air pump 16 is fixedly connected with a cooling box 17 through a first connecting pipe 20, an air inlet of the air pump 16 is inserted into one side of the processing box 4, a through hole is formed in one side of the cooling box 17, one end of the first connecting pipe 20 is inserted into one side of the cooling box 17, a refrigerating plate 18 is arranged inside the cooling box 17 and used for refrigerating as a refrigerating source, a water pump 19 is arranged on the top side of the cooling box 17 and used for pumping a water source, a water suction pump of a common type is adopted, a water inlet of the water pump 19 is fixedly connected into the cooling box 17 through a second connecting pipe 21, a through hole is formed in the top of the cooling box 17, the outside of the second connecting pipe 21 is inserted into the top side of the cooling box 17, a water outlet of the water pump 19 is fixedly connected with a water pipe 10, and a through hole is formed in the top of the processing box 4, the water pipe 10 is inserted into the top of the treatment box 4, and one end of the water pipe 10 is provided with the spray head 11 for atomizing the water source and improving the contact between the water source and the smoke.

The working principle is as follows: when in use, firstly, when the kiln body 2 is normally used, smoke can be discharged from the smoke discharge pipe 3, since different products may produce different amounts of smoke, the flow of smoke can be controlled by the control valve 5, when the smoke enters the treatment box 4, the smoke firstly enters the diffusion disc 6 and is discharged through the smoke holes 7, so that the smoke is diffused, then the water source is atomized and sprayed out by the atomizing head 11 at one end of the water pipe 10, so that the smoke and the water mist are mixed, impurities, harmful substances and the like in the smoke fall together with the water mist under the influence of gravity, the fan 9 can control the inflow amount of the smoke through a switch on one side, so that the smoke can be conveniently treated without being directly discharged outdoors, the environment is effectively protected, and the smoke treatment device is practical and effective;

smog and water smoke's mixture can filter through filter screen 8, filter the sediment matter, flow into retaining funnel 12 again, flow into basin 13 by retaining funnel 12 again, at this moment electric plate 15 will be the circular telegram and heat, and heat basin 13 by heat-conducting plate 14, can kill the material that contains in the mixture like this, under the condition of continuous heating, basin 13 top steam can appear, then air pump 16 will like this steam extraction and arrange into cooler bin 17 in, 18 circular telegrams of refrigeration board start after that, steam can become the water source after meeting cold, at last again by the extraction of water pump 19 for atomising head 11 provides the water source, cyclic utilization is more environmental protection and energy saving like this, it is more humanized.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a shuttle kiln convenient to control flow, includes base (1), its characterized in that: the kiln comprises a base (1), a kiln body (2) is installed on the top side of the base (1), a smoke exhaust pipe (3) is installed on the top side of the kiln body (2), a control valve (5) is installed on the outer portion of the smoke exhaust pipe (3), the outer portion of the smoke exhaust pipe (3) is inserted into one side of a processing box (4), a filter screen (8) is installed on the inner side of the processing box (4), a water storage funnel (12) is arranged on the bottom side of the filter screen (8), a water tank (13) is arranged on the bottom side of the water storage funnel (12), a heat conduction plate (14) is arranged on the bottom side of the water tank (13), an electric heating plate (15) is arranged on the bottom side of the heat conduction plate (14), an air pump (16) is installed on one side of the processing box (4), an air outlet of the air pump (16) is fixedly connected with a cooling box (17) through a first connecting pipe (20), and a refrigerating plate (18) is installed inside the cooling box (17), a water pump (19) is installed on the top side of the cooling box (17), a water outlet of the water pump (19) is fixedly connected with a water pipe (10), and a spray head (11) is installed at one end of the water pipe (10).

2. A shuttle kiln for facilitating flow control as claimed in claim 1, wherein: one end of the smoke exhaust pipe (3) is spliced with a diffusion disc (6), the diffusion disc (6) is arranged into an internal hollow cylindrical structure, one side of the diffusion disc (6) is provided with a smoke exhaust hole (7), and the diffusion disc (6) is welded on the inner side of the treatment box (4).

3. A shuttle kiln for facilitating flow control as claimed in claim 1, wherein: the inboard of handling case (4) has welded retaining funnel (12) respectively, basin (13) and heat-conducting plate (14), electric plate (15) are installed to the bottom side of handling case (4), the inboard of handling case (4), retaining funnel (12) and basin (13) all coats and is equipped with the anticorrosion paint layer.

4. A shuttle kiln for facilitating flow control as claimed in claim 1, wherein: an air inlet of the air pump (16) is inserted into one side of the treatment box (4), and one end of the first connecting pipe (20) is inserted into one side of the cooling box (17).

5. A shuttle kiln for facilitating flow control as claimed in claim 1, wherein: the water inlet of the water pump (19) is fixedly connected to the inside of the cooling box (17) through a second connecting pipe (21), and the outside of the second connecting pipe (21) is inserted into the top side of the cooling box (17).

6. A shuttle kiln for facilitating flow control as claimed in claim 1, wherein: a fan (9) is installed on the other side of the treatment box (4), and the fan (9) is located above the filter screen (8).