CN213834508U - Pressure filling machine capable of keeping oil droplets from cracking - Google Patents

Abstract

The utility model discloses a keep pressure liquid filling machine that oil droplet does not break, including the storage bucket, the storage bucket top can be dismantled and be connected with the bung, and the bleeder valve has been installed to the bottom of storage bucket, and the bleeder valve is external to have foot switch, trachea joint and relief valve have been installed at the top of bung, the central point of bung puts and has seted up the hole of stepping down, the bung with can dismantle on the position that the hole of stepping down corresponds and be connected with the mounting panel, install one-level surge damping valve and second grade surge damping valve on the mounting panel, the trachea joint passes through the hose and is connected with filtration jar one end, it is connected with the air compressor machine to filter the jar other end through the hose, can dismantle on the storage bucket lateral wall and be connected with programmable logic controller. This keep pressure liquid filling machine of oil droplet unbreakable easy operation makes the oil droplet in the emulsion not break at the filling in-process because of pressure control is stable, and the aseptic environment keeps good in the bucket for the product quality obtains guaranteeing, and filling production efficiency is high simultaneously, is worth using widely.

Description

Pressure filling machine capable of keeping oil droplets from cracking

Technical Field

The utility model relates to a low pressure constant voltage filling equipment field specifically is a keep the pressure liquid filling machine that the oil droplet does not break.

Background

Along with the continuous improvement of economic level, the pursuit of people for beauty is increased day by day, the development of cosmetic products is developed rapidly, the market demand is huge, the existing equipment for filling cream water emulsion cosmetics basically adopts a piston mechanism or pump filling mode during operation, the pressure is not well controlled during filling operation, oil droplets in cream water emulsion are easy to break during filling, the product quality is reduced, and the product effect is influenced.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a keep the pressure liquid filling machine that the oil droplet does not break to solve the problem that proposes among the above-mentioned background art.

In order to achieve the above object, the utility model provides a following technical scheme: the utility model provides a keep pressure liquid filling machine that oil ball does not break, includes the storage bucket, the storage bucket top can be dismantled and be connected with the bung, the bleeder valve has been installed to the bottom of storage bucket, the bleeder valve is external to have foot switch, trachea joint and relief valve have been installed at the top of bung, the central point of bung puts and has seted up the hole of stepping down, the bung with can dismantle on the position that the hole of stepping down corresponds and be connected with the mounting panel, install one-level surge damping valve and second grade surge damping valve on the mounting panel, the trachea joint passes through the hose and is connected with filtration jar one end, the filtration jar other end passes through the hose and is connected with the air compressor machine, can dismantle on the storage bucket lateral wall and be connected with programmable logic controller, the equipartition has a plurality of engaging lugs on the storage bucket outer wall.

Preferably, the top of the charging bucket and the barrel cover are both provided with connecting steps, and the charging bucket and the barrel cover are detachably connected through the connecting steps.

Preferably, the mounting plate is of a circular plate-shaped structure, and the diameter of the mounting plate is 50-100mm larger than that of the abdicating hole.

Preferably, a manual switch is arranged on one side of the programmable logic controller.

Preferably, the discharge valve, the primary pressure stabilizing valve, the secondary pressure stabilizing valve and the air compressor are all electrically connected with the programmable logic controller.

Compared with the prior art, the beneficial effects of the utility model are that: when the pressure filling machine keeping oil droplets from breaking is used, the charging bucket and the barrel cover are made of food-grade stainless steel, meanwhile, the connection part of the charging bucket and the barrel cover and the connection part of the barrel cover and the mounting plate are all sealed, the material body in the charging bucket can be sent out through the discharge valve at the bottom of the charging bucket, the discharge valve selectively purchases a stainless steel food-grade pneumatic ball valve of DN25, an air pipe connector on the barrel cover is used for being matched with an air compressor, the air compressor sends compressed air into a filtering tank for filtering, a polytetrafluoroethylene filter element is arranged in the filtering tank, the impurities in the air can be filtered to a great extent, the filtered compressed air is almost aseptic, the filtered air is sent into the charging bucket through the air pipe connector, the effect of increasing the air pressure in the charging bucket is achieved, positive pressure is applied to the charging bucket through the air pipe connector during production, pressure relief is carried out through the pipe connector after production is finished, the discharge valve at the bottom of the charging bucket is connected with the diameter of the The material body sent out by the discharge valve is filled into a packaging bottle through a discharge pipe, the material barrel is internally controlled by a programmable logic controller at constant pressure and stable pressure, a primary pressure stabilizing valve, a secondary pressure stabilizing valve, the discharge valve and an air compressor are all controlled by the programmable logic controller according to an input program, and the conventional compressed air pressure is 0.6-0.8MPa, so that the material barrel is controlled at constant pressure and stable pressure in a secondary pressure reducing and stabilizing mode, namely, the pressure is reduced to 0.1MPa by the primary pressure stabilizing valve and then reduced to 1KPa by the secondary pressure stabilizing valve, clean air filtered by a filter tank is provided into the sealed material barrel by the air compressor to generate pressure in the material barrel, the pressure of the low pressure and the constant pressure is controlled to prevent oil beads in the material barrel from breaking, the pressure also provides outflow power in the material barrel, and the discharge flow of the discharge valve is stable due to the stable pressure, the discharge valve is started and stopped through a program compiled by a programmable logic controller, automatic control of the discharge valve is realized, the opening time of the discharge valve under the control of the programmable logic controller is equal every time, so the filling flow is equal every time, when the size of the supplied materials of the packaging bottles has errors, the manual filling mode is adjusted only, at the moment, a worker opens a manual change-over switch which is originally in a closed state, then the discharge of the discharge valve is controlled through a foot switch, the foot switch is closed when the foot switch is stepped on, the discharge valve is used for discharging, the foot switch is released for bouncing off, the discharge valve is closed and stops discharging, so that the worker can control the discharge amount through the long-time opening of the foot switch, fill one packaging bottle, and then carry out filling production of the next packaging bottle; this device easy operation makes oil droplet in the emulsion not split at the filling in-process because of pressure control is stable, and aseptic environment keeps good in the bucket for the product quality obtains guaranteeing, and filling production efficiency is high simultaneously, is worth using widely.

Drawings

Fig. 1 is a schematic structural diagram of the present invention.

Fig. 2 is a top view of the lid portion of fig. 1.

Fig. 3 is a schematic view of the mounting plate of fig. 2 with the mounting plate removed.

FIG. 4 is a schematic view of the arrangement of the engaging lugs on the sidewalls of the bucket body of FIG. 1 when the bucket body is viewed from above.

Fig. 5 is a circuit diagram of the connection of the one-level pressure stabilizing valve, the two-level pressure stabilizing valve, the air compressor, the programmable logic controller and the one-level foot switch of the manual change-over switch.

In the figure: 1. the device comprises a charging bucket, 2, a bucket cover, 3, a discharge valve, 4, a foot switch, 5, a gas pipe connector, 6, a pressure release valve, 7, a yielding hole, 8, a mounting plate, 9, a primary pressure stabilizing valve, 10, a secondary pressure stabilizing valve, 11, a soft gas pipe, 12, a filter tank, 13, an air compressor, 14, a programmable logic controller, 15, a connecting lug, 16, a connecting step, 17 and a manual change-over switch.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-5, the present invention provides a technical solution: a pressure filling machine capable of keeping oil droplets from breaking comprises a charging basket 1, wherein the top of the charging basket 1 is detachably connected with a barrel cover 2, a discharge valve 3 is arranged at the bottom of the charging basket 1, a foot switch 4 is externally connected with the discharge valve 3, a gas pipe connector 5 and a pressure release valve 6 are arranged at the top of the barrel cover 2, a yielding hole 7 is formed in the center of the barrel cover 2, a mounting plate 8 is detachably connected to the barrel cover 2 at a position corresponding to the yielding hole 7, a primary pressure stabilizing valve 9 and a secondary pressure stabilizing valve 10 are arranged on the mounting plate 8, the gas pipe connector 5 is connected with one end of a filter tank 12 through a gas hose 11, the other end of the filter tank 12 is connected with an air compressor 13 through the gas hose 11, a programmable logic controller 14 is detachably connected to the side wall of the charging basket 1, a plurality of connecting lugs 15 are uniformly distributed on the outer wall of the charging basket 1, connecting steps 16 are arranged on the top of the charging basket 1 and the barrel cover 2, the charging bucket 1 and the bucket cover 2 are detachably connected through the connecting step 16, the mounting plate 8 is of a circular plate-shaped structure, the diameter of the mounting plate 8 is 50-100mm larger than that of the abdicating hole 7, a manual change-over switch 17 is arranged on one side of the programmable logic controller 14, and the discharge valve 3, the primary pressure stabilizing valve 9, the secondary pressure stabilizing valve 10 and the air compressor 13 are all electrically connected with the programmable logic controller 14.

The working principle is as follows: when the pressure filling machine for keeping the oil droplets from cracking is used, the charging basket 1 and the barrel cover 2 are both made of food-grade stainless steel materials, meanwhile, the joint of the charging basket 1 and the barrel cover 2 and the joint of the barrel cover 2 and the mounting plate 8 are sealed, the material in the charging basket 1 can be sent out through the discharge valve 3 at the bottom of the charging basket 1, the discharge valve 3 selectively purchases a stainless steel food-grade pneumatic ball valve of DN25, an air pipe joint 5 on the barrel cover 2 is used for matching with an air compressor 13, the air compressor 13 sends compressed air into the filter tank 12 for filtering, a polytetrafluoroethylene filter element is arranged in the filter tank 12, impurities in the air can be filtered to a great extent, the filtered compressed air almost reaches sterility, the filtered air is sent into the charging basket 1 through the air pipe joint 5 to play a role in increasing the air pressure in the charging basket 1, positive pressure is applied in the charging basket 1 through the air pipe joint 5 during production, after production is finished, pressure is relieved through a pressure relief valve 6, a discharge valve 3 at the bottom of a charging basket 1 is connected with a discharge pipe matched with a product packaging bottle according to the diameter of an oil drop according to the size of a product bottle opening, a material body sent out by the discharge valve 3 is poured into the packaging bottle through the discharge pipe, constant-pressure and stable-pressure control is carried out in the charging basket 1 through a programmable logic controller 14, a primary pressure stabilizing valve 9, a secondary pressure stabilizing valve 10, a discharge valve 3 and an air compressor 13 are all controlled through the programmable logic controller 14 according to an input program, the pressure of conventional compressed air is 0.6-0.8MPa, therefore, the constant-pressure and stable-pressure control is carried out in the charging basket 1 in a secondary pressure reducing and stabilizing mode, namely, the pressure is reduced to 0.1MPa through the primary pressure stabilizing valve 9, then is reduced to 1KPa through the secondary pressure stabilizing valve 10, and clean air filtered by a filter 12 is provided in the sealed charging basket 1 through the air compressor 13 to enable the pressure to be generated in the charging basket 1, the pressure of the low pressure and the constant pressure is controlled to prevent oil drops in the charging basket 1 from breaking, the pressure also provides the outflow power of a material body in the charging basket 1, the discharging valve 3 has stable discharging flow rate due to the stable pressure, the discharging valve 3 is started and stopped through a program written by the programmable logic controller 14 to realize the automatic control of the discharging valve 3, the discharging valve 3 is opened for the same time under the control of the programmable logic controller 14, so that the filling flow rate is the same each time, when the size of the materials coming from the packaging bottle has an error, only the manual filling mode needs to be adjusted, at the moment, a worker opens the manual switch 17 which is originally in a closed state, then the discharging of the discharging valve 3 can be controlled through the foot switch 4, the foot switch 4 is closed when the foot switch 4 is stepped, the discharging valve 3 discharges the materials, the foot switch 4 is released, the foot switch 4 pops up to be opened, the discharging valve 3 is closed to stop discharging the materials, therefore, the worker can control the discharge amount by stepping on the pedal switch 4 for a long time, fill a packaging bottle and then carry out filling production of the next packaging bottle.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (5)

1. The utility model provides a keep the pressure liquid filling machine of oil droplet unbreakable, includes storage bucket (1), its characterized in that: the top of the charging basket (1) is detachably connected with a barrel cover (2), a discharge valve (3) is arranged at the bottom of the charging basket (1), the discharge valve (3) is externally connected with a foot switch (4), a gas pipe connector (5) and a pressure release valve (6) are arranged at the top of the barrel cover (2), a yielding hole (7) is formed in the center of the barrel cover (2), a mounting plate (8) is detachably connected to the barrel cover (2) at a position corresponding to the yielding hole (7), a primary pressure stabilizing valve (9) and a secondary pressure stabilizing valve (10) are arranged on the mounting plate (8), the gas pipe connector (5) is connected with one end of a filtering tank (12) through a gas hose (11), the other end of the filtering tank (12) is connected with an air compressor (13) through the gas hose (11), a programmable logic controller (14) is detachably connected to the side wall of the charging basket (1), a plurality of connecting lugs (15) are uniformly distributed on the outer wall of the charging barrel (1).

2. A pressure filling machine for keeping oil droplets from breaking as claimed in claim 1, characterized in that: the top of the charging bucket (1) and the barrel cover (2) are respectively provided with a connecting step (16), and the charging bucket (1) and the barrel cover (2) are detachably connected through the connecting steps (16).

3. A pressure filling machine for keeping oil droplets from breaking as claimed in claim 1, characterized in that: the mounting plate (8) is of a circular plate-shaped structure, and the diameter of the mounting plate (8) is 50-100mm larger than that of the abdicating hole (7).

4. A pressure filling machine for keeping oil droplets from breaking as claimed in claim 1, characterized in that: and a manual switch (17) is arranged on one side of the programmable logic controller (14).

5. A pressure filling machine for keeping oil droplets from breaking as claimed in claim 1, characterized in that: the discharge valve (3), the primary pressure stabilizing valve (9), the secondary pressure stabilizing valve (10) and the air compressor (13) are all electrically connected with the programmable logic controller (14).

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