CN213833005U

CN213833005U - Prevent knot material unloader

Info

Publication number: CN213833005U
Application number: CN202022521199.6U
Authority: CN
Inventors: 胥坤泉; 蔡照海; 段文虎; 许伟汉; 林思荣; 王文炳
Original assignee: Huzhou Huaikan South Cement Co ltd
Current assignee: Huzhou Huaikan South Cement Co ltd
Priority date: 2020-11-04
Filing date: 2020-11-04
Publication date: 2021-07-30
Anticipated expiration: 2030-11-04

Abstract

The utility model discloses a caking prevention blanking device, which comprises a shell, wherein a distance sensor is sleeved on the left side of the top of the inner wall of the shell, suspenders are arranged at the two ends of the top of the shell and are fixedly connected with the top of the shell by welding, a feed inlet which is integrated with the shell is arranged in the middle of the hanging rod, an end cover is sleeved above the feed inlet, a discharge hole which is integrated with the shell is arranged in the middle of the bottom of the shell, an electromagnetic valve is sleeved on the right side of the discharge hole, the two ends of the inner part of the shell body close to the discharge port are provided with inclined blocks which are fixedly connected through welding, a stirring mechanism is arranged in the middle of each inclined block, a control cabin is arranged on the outer side of the shell, a liquid crystal display and a key which are connected by clamping are arranged on the outer side of the control cabin, a controller electrically connected with the liquid crystal display screen is arranged in the control bin, and the electromagnetic valve is electrically connected with the controller in the control bin; the utility model discloses can reduce the material better and appear gluing the wall phenomenon when the unloading, and simple structure.

Description

Prevent knot material unloader

Technical Field

The utility model relates to an unloading facility technical field specifically is a prevent caking material unloader.

Background

At present, domestic powder unloader mostly adopts the back taper structure, but because incomplete perpendicular, the powder still can stop on the blanking hopper wall, simultaneously because the characteristic of powder, cause the emergence of gluing the wall phenomenon, in order to reduce the long-pending material of blanking hopper and glue the wall phenomenon, the common mode is to reduce conical contained angle, increase the slope, but this will lead to the increase of blanking hopper length, thereby increased manufacturing cost, during production, often also can adopt the mode of artifical striking the blanking hopper lateral wall to reduce the gluing the wall phenomenon of powder, so not only can damage the machine, lead to the blanking hopper lateral wall pothole to appear seriously warping seriously even, thereby make the gluing wall phenomenon more serious, from this, need bigger strength to strike the lateral wall when gluing the wall next time and arouse vicious circle, the effect is very unsatisfactory.

Therefore, the inventor provides the anti-caking discharging device by integrating various factors.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a prevent knot material unloader to solve the problem that proposes among the above-mentioned background art.

In order to achieve the above object, the utility model provides a following technical scheme:

a caking-prevention blanking device comprises a shell, wherein a distance sensor is sleeved on the left side of the top of the inner wall of the shell, suspenders are arranged at two ends of the top of the shell and fixedly connected with the top of the shell by welding, a feed inlet which is integrated with the shell is arranged in the middle of the hanging rod, an end cover is sleeved above the feed inlet, a discharge hole which is integrated with the shell is arranged in the middle of the bottom of the shell, an electromagnetic valve is sleeved on the right side of the discharge hole, the two ends of the inner part of the shell body close to the discharge port are provided with inclined blocks which are fixedly connected through welding, a stirring mechanism is arranged in the middle of each inclined block, a control cabin is arranged on the outer side of the shell, a liquid crystal display and a key which are connected by clamping are arranged on the outer side of the control cabin, the control cabin is internally provided with a controller electrically connected with the liquid crystal display screen, and the electromagnetic valve is electrically connected with the controller in the control cabin.

When the device works, firstly, the device is placed at a use position through the hanging rod, the end cover is opened, and materials are placed into the shell from the feeding hole; compare in traditional knot material unloader that prevents, can reduce the material better and appear gluing the wall phenomenon when the unloading for the material is looser when the unloading, great reduction the jam probability, thereby improve production efficiency, and simple structure.

As a further aspect of the present invention: the stirring mechanism comprises a rotating motor, the rotating motor is welded in a protective shell outside the feeding port, a rotating rod is installed on the left side of the rotating motor in a sleeved mode, the top of the rotating rod is sleeved on a fixed bearing arranged at a position corresponding to the feeding port and extends into the feeding port, and a scraping rod fixedly connected with the rotating rod in a welded mode is arranged on the left side of the rotating rod; can break up the material that combines together through scraping the pole, make the material can advance in the processing equipment fast when using to further reduce the phenomenon that the material appears gluing the wall.

As a further aspect of the present invention: the bottom of the protective shell is provided with a supporting plate for supporting the rotating motor, the right side of the supporting plate is provided with a fixing piece which is of an integral structure, the supporting plate is fixedly connected with the shell through a fixing bolt on the fixing piece, the bottom of the supporting plate is provided with a supporting block which is connected through welding, and the other end of the supporting block is connected with the shell through a fixing bolt; the stability of the rotating electrical machine during operation is improved.

As a further aspect of the present invention: the rotating motor is electrically connected with a controller in the control cabin, the controller comprises a mainboard, an MCU and a bus are arranged on the mainboard, the distance sensor is connected with the MCU, and the MCU is electrically connected with the liquid crystal display screen through the bus; the material service condition can be mastered, so that the material in the shell can be supplemented in time.

As a further aspect of the present invention: the bottom of the shell is provided with a supporting seat for supporting equipment, the bottom of the supporting seat is provided with an anti-skid rubber pad, and the supporting seat is connected with the anti-skid rubber pad through an adhesive; the friction between the equipment and the ground can be enhanced, and therefore the stability of the whole equipment in working is improved.

As a further aspect of the present invention: the surface of the inclined block and the inner wall of the shell are both provided with polyethylene polymer plates, and the polyethylene polymer plates are connected with the surface of the inclined block and the inner wall of the shell through adhesives; the phenomenon of caking appears in the reduction casing is convenient for to reduce the feed opening ejection of compact and appear the putty.

Compared with the prior art, the utility model discloses the beneficial effect of following several aspects has:

1. the utility model provides a caking prevention blanking device, which has skillful structure arrangement and reasonable arrangement, and is provided with a feeding device; when the device works, firstly, the device is placed at a use position through the hanging rod, the end cover is opened, and materials are placed into the shell from the feeding hole; compare in traditional knot material unloader that prevents, can reduce the material better and appear gluing the wall phenomenon when the unloading for the material is looser when the unloading, great reduction the jam probability, thereby improve production efficiency, and simple structure.

2. The utility model further can break up the materials connected together through the scraping rod through the designed stirring mechanism, so that the materials can rapidly enter the processing equipment when in use, thereby further reducing the phenomenon that the materials are stuck on the wall; and then through the backup pad and the supporting shoe of design, be convenient for improve the stability ability of rotating electrical machines during operation.

3. The utility model can master the material using condition by controlling the controller designed in the bin, thereby supplementing the material in the shell in time; and then through the supporting seat and the anti-skidding rubber pad of design, can strengthen the frictional force between equipment and the ground to improve the stability ability of equipment whole during operation.

4. The utility model discloses further polyethylene polymer board through the design is convenient for reduce the inside phenomenon that appears the knot material of casing to the putty appears in the reduction feed opening ejection of compact.

Drawings

Fig. 1 is a schematic front structure view of a caking prevention blanking device.

Fig. 2 is a schematic front sectional structural view of a caking prevention blanking device.

Fig. 3 is a schematic side structure view of a scraping mechanism in the anti-caking discharging device.

Fig. 4 is a block diagram of a control system of the anti-caking discharging device.

In the figure: 1. a housing; 11. a boom; 12. an end cap; 13. a feed inlet; 14. a supporting seat; 15. an electromagnetic valve; 16. a discharge port; 17. an anti-skid rubber pad; 18. a distance sensor; 2. a control cabin; 21. a liquid crystal display screen; 22. pressing a key; 3. an inclined block; 31. a polyethylene polymer sheet; 4. a stirring mechanism; 41. a scraping rod; 42. rotating the rod; 43. a rotating electric machine; 44. a protective shell; 45. a support plate; 46. a support block; 47. fixing the bolt; 48. a fixing sheet; 49. fixing the bearing; 51. a main board; 52. a bus; 53. and (6) an MCU.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-4, an anti-caking discharging device includes a housing 1, a control cabin 2, an inclined block 3 and a stirring mechanism 4.

The shell 1 comprises a hanger rod 11 and a support seat 14, and a distance sensor 18 is sleeved on the left side of the top of the inner wall of the shell 1, so that the allowance of materials in the shell 1 can be detected conveniently; the two ends of the top of the shell 1 are provided with hanging rods 11, the hanging rods 11 are fixedly connected with the top of the shell 1 through welding, a feed port 13 which is mutually integrated with the shell 1 is arranged in the middle of the hanging rods 11, an end cover 12 is arranged above the feed port 13 through sleeving, a discharge port 16 which is mutually integrated with the shell 1 is arranged in the middle of the bottom of the shell 1, and an electromagnetic valve 15 is sleeved on the right side of the discharge port 16, so that the discharge speed of materials in the shell 1 at the discharge port 13 can be controlled conveniently; the bottom of the shell 1 is provided with a supporting seat 14 for supporting equipment, the bottom of the supporting seat 14 is provided with an anti-skid rubber pad 17, the supporting seat 14 is connected with the anti-skid rubber pad 17 through an adhesive, so that the friction force between the equipment and the ground can be enhanced, and the stability of the whole equipment during working is improved;

the control bin 2 comprises a liquid crystal display screen 21 and a key 22, the control bin 2 is arranged on the outer side of the shell 1, the liquid crystal display screen 21 and the key 22 which are connected in a clamping manner are arranged on the outer side of the control bin 2, and corresponding parameters can be conveniently set on the liquid crystal display screen 21 through the key 22; a controller electrically connected with the liquid crystal display screen 21 is arranged in the control cabin 2, and the electromagnetic valve 15 is electrically connected with the controller in the control cabin 2; the rotating motor 43 is electrically connected with a controller in the control cabin 2, the controller comprises a main board 51, the main board 51 is provided with an MCU53 and a bus 52, the distance sensor 18 is connected with an MCU53, and the MCU53 is electrically connected with the liquid crystal display screen 21 through the bus 52, so that the use condition of materials can be mastered, and the materials in the shell 1 can be supplemented in time;

the inclined blocks 3 comprise polyethylene polymer plates 31, and the inclined blocks 3 fixedly connected through welding are arranged at two ends in the shell 1, so that the material discharging speed is further improved; the surface of the inclined block 3 and the inner wall of the shell 1 are both provided with polyethylene polymer plates 31, the polyethylene polymer plates 31 are connected with the surface of the inclined block 3 and the inner wall of the shell 1 through adhesives, and the stirring mechanism 4 is arranged in the middle of the inclined block 3, so that the phenomenon of material caking in the shell 1 is reduced, and the phenomenon of material blockage caused by discharging of a discharging opening is reduced;

the stirring mechanism 4 comprises a rotating motor 43, the rotating motor 43 is welded in a protective shell 44 outside the feed port 13, a rotating rod 42 is installed on the left side of the rotating motor 43 through sleeving, the top of the rotating rod 42 is sleeved on a fixed bearing 49 arranged at a position corresponding to the feed port 13 and extends into the feed port 13, and a scraping rod 41 fixedly connected through welding is arranged on the left side of the rotating rod 42; the materials which are combined together are conveniently scattered through the scraping rod 41, so that the materials can quickly enter processing equipment when in use, and the phenomenon that the materials are stuck to the wall is further reduced;

the bottom of the protective shell 44 is provided with a supporting plate 45 for supporting the rotating motor 43, the right side of the supporting plate 45 is provided with a fixing plate 48 of an integrated structure, the supporting plate 45 is fixedly connected with the shell 1 through a fixing bolt 47 on the fixing plate 48, the bottom of the supporting plate 45 is provided with a supporting block 46 connected through welding, and the other end of the supporting block 46 is connected with the shell 1 through the fixing bolt 47, so that the stability of the rotating motor 43 during operation is improved conveniently.

The utility model discloses a theory of operation is:

when the device works, firstly, the device is placed at a use position through the hanging rod 11, the end cover 12 is opened, materials are placed into the shell 1 from the feeding hole 13, when the materials are needed, firstly, the device is started through the key 22 on the control bin 2, then, the materials in the device are stirred through the stirring mechanism 4, so that the materials are prevented from being agglomerated when the device is used, the materials slide to the discharging hole 16 through the inclined block 3, then, the materials enter the processing device from the discharging hole 16 through the control electromagnetic valve 15, and then, the distance sensor 18 detects the allowance of the materials in the device and transmits the allowance to the liquid crystal display screen 21 through an electric signal; compared with the traditional anti-caking discharging device, the anti-caking discharging device has the advantages that the wall sticking phenomenon of materials during discharging can be better reduced, the materials are looser during discharging, the blocking probability is greatly reduced, the production efficiency is improved, and the structure is simple;

the designed stirring mechanism 4 can break up the materials which are combined together through the scraping rod 41, so that the materials can quickly enter processing equipment when in use, and the phenomenon that the materials are adhered to the wall is further reduced; furthermore, the stability of the rotating motor 43 during operation is improved by the designed support plate 45 and support block 46; the use condition of the materials can be mastered through a controller designed in the control bin 2, so that the materials in the shell 1 can be supplemented in time; furthermore, the friction force between the equipment and the ground can be enhanced through the designed supporting seat 14 and the anti-skid rubber pad 17, so that the stability of the whole equipment during working is improved; and then through the polyethylene polymer board 31 of design, be convenient for reduce the inside phenomenon that appears the knot material of casing 1 to reduce the feed opening ejection of compact and appear the putty.

In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art through specific situations.

Although the preferred embodiments of the present patent have been described in detail, the present patent is not limited to the above embodiments, and various changes can be made without departing from the spirit of the present patent within the knowledge of those skilled in the art.

Claims

1. The anti-caking discharging device comprises a shell (1) and is characterized in that a distance sensor (18) is installed on the left side of the top of the inner wall of the shell (1) through sleeving, suspenders (11) are arranged at the two ends of the top of the shell (1), the suspenders (11) are connected with the top of the shell (1) through welding fixation, a feed inlet (13) which is of a structure mutually integrated with the shell (1) is arranged in the middle of each suspender (11), an end cover (12) is installed above the feed inlet (13) through sleeving connection, a discharge outlet (16) which is of a structure mutually integrated with the shell (1) is arranged at the middle position of the bottom of the shell (1), an electromagnetic valve (15) is sleeved on the right side of the discharge outlet (16), inclined blocks (3) which are connected through welding fixation are arranged at the two ends inside the shell (1) and are close to the discharge outlet (16), a stirring mechanism (4) is arranged in the middle of each inclined block (3), a control cabin (2) is arranged on the outer side of the shell (1), the outside of the control cabin (2) is provided with a liquid crystal display (21) and a key (22) which are connected through a clamping joint, a controller which is electrically connected with the liquid crystal display (21) is arranged in the control cabin (2), and the electromagnetic valve (15) is electrically connected with the controller in the control cabin (2).

2. The anti-caking discharging device according to claim 1, wherein the stirring mechanism (4) comprises a rotating motor (43), the rotating motor (43) is welded in a protective shell (44) outside the feeding port (13), a rotating rod (42) is installed on the left side of the rotating motor (43) through sleeving, the top of the rotating rod (42) is sleeved on a fixed bearing (49) arranged at a corresponding position of the feeding port (13) and extends into the feeding port (13), and a scraping rod (41) fixedly connected through welding is arranged on the left side of the rotating rod (42).

3. The anti-caking discharging device according to claim 2, wherein a supporting plate (45) for supporting the rotating motor (43) is arranged at the bottom of the protective shell (44), a fixing piece (48) which is of an integral structure is arranged at the right side of the supporting plate (45), the supporting plate (45) is fixedly connected with the shell (1) through a fixing bolt (47) on the fixing piece (48), a supporting block (46) which is connected with the bottom of the supporting plate (45) through welding is arranged, and the other end of the supporting block (46) is connected with the shell (1) through the fixing bolt (47).

4. The anti-caking discharging device according to claim 3, wherein the rotating motor (43) is electrically connected with a controller in the control cabin (2), the controller comprises a main board (51), the main board (51) is provided with an MCU (53) and a bus (52), the distance sensor (18) is connected with the MCU (53), and the MCU (53) is electrically connected with the liquid crystal display (21) through the bus (52).

5. The anti-caking discharging device as claimed in claim 2, wherein the bottom of the shell (1) is provided with a supporting seat (14) for supporting equipment, the bottom of the supporting seat (14) is provided with an anti-skid rubber pad (17), and the supporting seat (14) is connected with the anti-skid rubber pad (17) through an adhesive.

6. The anti-caking discharging device according to claim 1, wherein the surface of the inclined block (3) and the inner wall of the shell (1) are both provided with a polyethylene polymer plate (31), and the polyethylene polymer plate (31) is connected with the surface of the inclined block (3) and the inner wall of the shell (1) through an adhesive.