CN213829539U

CN213829539U - Porcelain insulator blank mold pressing device

Info

Publication number: CN213829539U
Application number: CN202021394161.0U
Authority: CN
Inventors: 谢添
Original assignee: Sichuan Xinxiang Porcelain Co ltd
Current assignee: Sichuan Xinxiang Porcelain Co ltd
Priority date: 2020-07-15
Filing date: 2020-07-15
Publication date: 2021-07-30
Anticipated expiration: 2030-07-15

Abstract

The utility model discloses a porcelain insulator blank molding device, including the cushion cap, fixed mounting has a molding press platform on the cushion cap, two pole settings, an arc wall has been seted up in the molding press platform, a cavity, there is a gear motor through an electric telescopic handle fixed mounting in the cavity, there is a cylinder through a bottom plate fixed mounting on gear motor's the output, and fixed mounting has a sealing washer on the outer wall of bottom plate, it rotates through a sleeve pipe and installs a pivot to be located left pole setting, and the fixed cup joint of pivot is at the sleeve pipe, a fixed establishment is installed to the sheathed tube lower part, fixed mounting has a bracing piece in the pivot, slidable mounting has a polisher on the bracing piece, the pole setting that is located the right side is installed one and is annotated material mechanism. Has the advantages that: reasonable in design, simple structure can hold up the blank and be convenient for take out, also can use the polisher to polish it, gets rid of the deckle edge on its surface, can make things convenient for going on of follow-up process of pasting the porcelain.

Description

Porcelain insulator blank mold pressing device

Technical Field

The utility model relates to a technical field of blank mould pressing especially relates to a porcelain insulator blank mold pressing device.

Background

The insulator is an element for fixing a lead and preventing current from flowing back, is usually used on a connecting tower of a high-voltage wire and is used for increasing the creepage distance, and the manufacturing process of the insulator is a process of firstly pressing a blank into a specific shape by using a mould pressing device and then carrying out finish machining on the blank;

the existing mould pressing device generally uses a pressing tool to directly extrude a blank, and a next step of working procedure is carried out after the blank is cooled, the method is simple and quick to operate, but more burrs are formed on the surface of the manufactured blank, and the burr is required to be ground and removed firstly when the porcelain working procedure is carried out subsequently, so that the blank manufactured by the mould is not easy to take out, the blank is easy to damage when the material is taken manually, and therefore the problem needs to be solved by designing the mould pressing device for the blank of the porcelain insulator.

SUMMERY OF THE UTILITY MODEL

The utility model aims at solving the problem that can't get rid of deckle edge and difficult taking out among the prior art, and the porcelain insulator blank molding device who provides.

In order to achieve the above purpose, the utility model adopts the following technical scheme:

the utility model provides a porcelain insulator blank molding press device, including the cushion cap, fixed mounting has a molding press platform on the cushion cap, two pole settings, an arc wall has been seted up in the molding press platform, a cavity, and the cavity is linked together with the arc wall, there is a gear motor through an electric telescopic handle fixed mounting in the cavity, there is a cylinder through a bottom plate fixed mounting on gear motor's the output, and the upper surface of bottom plate is in same height with the bottom of arc wall, and fixed mounting has a sealing washer on the outer wall of bottom plate, it installs a pivot to rotate through a sleeve pipe on the pole setting that is located left, and the fixed cup joints at the sleeve pipe in the pivot, a fixed establishment is installed to the sheathed tube lower part, fixed mounting has a bracing piece in the pivot, there is a polisher through the cooperation slidable mounting of spout and slider on the bracing piece, and pass through mounting hole and bolt between bracing piece and the polisher, The cooperation of nut is fixed, and the pole setting that is located the right side is installed one and is annotated material mechanism.

In foretell porcelain insulator blank molding press, fixed establishment includes fixed mounting at the fixed block of sleeve pipe lower part, has seted up two through-holes on the fixed block, has placed the fastener jointly on two through-holes, lies in left pole setting card and is equipped with a plurality of draw-in grooves that can with fastener matched with.

In the above porcelain insulator blank molding device, the material injection mechanism comprises a circular groove arranged in a right vertical rod, a material injection pipe is arranged in the circular groove, limiting rods are fixedly arranged on the two sides of the vertical rod on the material injection pipe, a hard pipe is arranged on the material injection pipe at the horizontal part, and a telescopic pipe is arranged on the vertical part.

In the porcelain insulator blank molding press device, the molding press table is internally and fixedly provided with the annular heating plate, the heating plate is close to the outer groove wall of the arc-shaped groove, and the heating plate is composed of a plurality of groups of heating rods.

In the porcelain insulator blank molding device, two limiting blocks are fixedly mounted on the vertical rod on the left side, and the two limiting blocks are respectively positioned above and below the rotating shaft.

In the porcelain insulator blank molding device, the vertical rod on the right side is fixedly provided with the hanging piece, and the material injection pipe is fixedly provided with the handle matched with the hanging piece.

Compared with the prior art, the utility model discloses the advantage lies in:

1: through setting up polisher and draw-in groove, spout, the polisher can carry out the deburring hacking to the blank after the moulding, and can make the polisher realize removing about and reciprocate under the cooperation of spout and draw-in groove, can make the scope of deburring wider.

2: through setting up electric telescopic handle and gear motor, electric telescopic handle can hold up the blank, can polish the operation, still can be convenient for take out the blank, and gear motor can drive the blank and rotate, can make the surface of blank all can polish, makes the deburring more comprehensive.

3: through setting up the heating plate, the heating plate can heat the blank at the in-process of mould pressing, can make moisture evaporation in it faster, can accelerate its shaping, can effectual saving mould pressing time.

To sum up, the utility model relates to a rationally, simple structure can hold up the blank and be convenient for take out, also can use the polisher to polish it, gets rid of the deckle edge on its surface, can make things convenient for going on of follow-up process of pasting the porcelain.

Drawings

Fig. 1 is a schematic structural view of a porcelain insulator blank molding device provided by the present invention;

FIG. 2 is a schematic view of the connection of the shaft and the mounting structure thereon of FIG. 1;

FIG. 3 is a top view of FIG. 1;

fig. 4 is a perspective view of the connection between the fixing mechanism and the vertical rod and loop rod.

In the figure: 1 cushion cap, 2 pole settings, 3 mould pressing platforms, 4 electric telescopic handle, 5 arc walls, 6 bottom plates, 7 cylinders, 8 gear motors, 9 heating plates, 10 rotating shafts, 11 supporting rods, 12 grinding machines, 13 fixing blocks, 14 clamping parts, 15 sleeves, 16 injection pipes, 17 limiting rods, 18 handles and 19 hanging parts.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-4, a porcelain insulator blank molding device, including cushion cap 1, fixed mounting has a molding platform 3 on cushion cap 1, two pole settings 2, set up an arc wall 5 in the molding platform 3, a cavity, and the cavity is linked together with arc wall 5, there is a gear motor 8 through an electric telescopic handle 4 fixed mounting in the cavity, there is a cylinder 7 through a bottom plate 6 fixed mounting on the output of gear motor 8, it installs a pivot 10 to rotate through a sleeve pipe 15 on the pole setting 2 that is located left, and pivot 10 is fixed to cup joint at sleeve pipe 15, a fixed establishment is installed to the lower part of loop bar 15, fixed mounting has a bracing piece 11 on the pivot 10, there is a polisher 12 through the cooperation slidable mounting of spout and slider on the bracing piece 11, it annotates the material mechanism to be located pole setting 2 on right side.

The following points are notable:

1. electric telescopic handle 4 and gear motor 8 are controlled by the PLC controller, and electric telescopic handle 4 can rise the blank to drive its slow rotation by gear motor 8, cooperation polisher 12 can carry out the omnidirectional deburring of polishing to its surface.

2. The upper surface of the bottom plate 6 and the bottom of the arc-shaped groove 5 are at the same height, the area of the upper surface of the bottom plate 6 is slightly larger than the bottom surface of the arc-shaped groove 5, and a sealing ring is fixedly mounted on the part, close to the arc-shaped groove 5, of the bottom plate 6, so that the bottom plate 6 can be clamped on the bottom surface of the arc-shaped groove 5, the bottom plate can be matched with the sealing ring to better play a role in blocking blanks, and the blanks can be effectively prevented from entering the cavity from the arc-shaped groove 5.

3. The sander 12 is a conventional trimming tool, and will not be described in detail herein, and the support rod 11 and the sander 12 can be fixed by the cooperation of the mounting hole, the bolt and the nut, and the mounting hole is formed on the support rod 11, and the sander 12 and the support rod 11 after moving can be fixed by using the bolt and the nut.

4. Fixing mechanism includes fixed mounting at the fixed block 13 of sleeve pipe 15 lower part, has seted up two through-holes on the fixed block 13, has placed fastener 14 jointly on two through-holes, lies in left pole setting 2 and goes up the card and be equipped with a plurality of draw-in grooves that can with fastener 14 matched with, and fastener 14 comprises two pins, can fix sleeve pipe 15.

5. Annotate the material mechanism including seting up the circular slot in right side pole setting 2, it puts to annotate material pipe 16 in the circular slot, and it is hard pipe to be located the horizontal part on annotating material pipe 16, it is flexible pipe to be located the vertical part, flexible pipe is the half hose that has certain elasticity performance, it has a pendant 19 to be located fixed mounting on the pole setting 2 on right side, annotate fixed mounting has a handle 18 with pendant 19 matched with on the material pipe 16, can promote hard pipe and push the discharge gate of annotating material pipe 16 to the top of arc wall 5 and annotate the material, can pull handle 18 after annotating the material and pull out and can place handle 18 on pendant 19.

6. An annular heating plate 9 is fixedly mounted in the die pressing table 3, the heating plate 9 is close to the outer groove wall of the arc-shaped groove 5, the heating plate 9 is composed of a plurality of groups of heating rods, the heating plate 9 can heat blanks in the die pressing process, evaporation of water in the heating plate can be faster, forming of the heating plate can be accelerated, and the die pressing time can be effectively saved.

7. The two limit blocks are fixedly mounted on the left vertical rod 2 and are respectively located above and below the rotating shaft 10, the limiting rods 17 are fixedly mounted on the two sides of the vertical rod 2 on the material injection pipe 16, and the two limit blocks and the two limiting rods 17 are used for limiting the positions of the rotating shaft 10 and the material injection pipe 16, so that the material injection pipe cannot deviate.

8. The model of the electric telescopic rod 4 is preferably a JINGE-1601 type electric telescopic rod, and the model of the speed reducing motor 8 is preferably a 2IK6RGN-C type speed reducing motor.

The utility model discloses in, operating personnel can push away to the top of arc wall 5 with annotating material pipe 16 earlier and annotate the material, pull handle 18 again and pull it back, it is moulding to its mould pressing that current mould pressing instrument of reuse carries out the mould pressing, can open heating plate 9 and heat it and assist moulding, through the extension of controller control electric telescopic handle 4 after moulding accomplishes, hold up the blank, restart gear motor 8 and polisher 12 can carry out the deburring and roughneck to the surface of blank, can directly follow the blank after polishing the completion and take out.

The above, only be the concrete implementation of the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the technical solution of the present invention and the utility model, the concept of which is equivalent to replace or change, should be covered within the protection scope of the present invention.

Claims

1. A porcelain insulator blank die pressing device comprises a bearing platform (1) and is characterized in that a die pressing platform (3) and two vertical rods (2) are fixedly mounted on the bearing platform (1), an arc-shaped groove (5) and a cavity are formed in the die pressing platform (3), the cavity is communicated with the arc-shaped groove (5), a speed reducing motor (8) is fixedly mounted in the cavity through an electric telescopic rod (4), a cylinder (7) is fixedly mounted on the output end of the speed reducing motor (8) through a bottom plate (6), the upper surface of the bottom plate (6) and the bottom of the arc-shaped groove (5) are located at the same height, a sealing ring is fixedly mounted on the outer wall of the bottom plate (6), a rotating shaft (10) is rotatably mounted on the vertical rod (2) on the left side through a sleeve (15), and the rotating shaft (10) is fixedly sleeved on the sleeve (15), a fixed establishment is installed to the lower part of sleeve pipe (15), fixed mounting has a bracing piece (11) in pivot (10), have a polisher (12) through the cooperation slidable mounting of spout and slider on bracing piece (11), and fixed through the cooperation of mounting hole and bolt, nut between bracing piece (11) and polisher (12), the pole setting (2) that is located the right side installs one and annotates the material mechanism.

2. The porcelain insulator blank die pressing device according to claim 1, wherein the fixing mechanism comprises a fixing block (13) fixedly mounted at the lower part of the sleeve (15), two through holes are formed in the fixing block (13), clamping pieces (14) are jointly placed on the two through holes, and a plurality of clamping grooves which can be matched with the clamping pieces (14) are clamped on the vertical rod (2) on the left side.

3. The porcelain insulator blank molding device according to claim 1, wherein the material injection mechanism comprises a circular groove arranged in the right vertical rod (2), a material injection pipe (16) is arranged in the circular groove, two sides of the vertical rod (2) on the material injection pipe (16) are fixedly provided with a limiting rod (17), the horizontal part of the material injection pipe (16) is a hard pipe, and the vertical part of the material injection pipe is a telescopic pipe.

4. The porcelain insulator blank molding device according to claim 1, wherein an annular heating plate (9) is fixedly installed in the molding table (3), the heating plate (9) is close to the outer wall of the arc-shaped groove (5), and the heating plate (9) is composed of a plurality of groups of heating rods.

5. The porcelain insulator blank molding device according to claim 2, wherein two limiting blocks are fixedly mounted on the vertical rod (2) on the left side, and the two limiting blocks are respectively positioned above and below the rotating shaft (10).

6. A porcelain insulator blank molding device according to claim 3, wherein a hanging member (19) is fixedly mounted on the upright (2) on the right side, and a handle (18) matched with the hanging member (19) is fixedly mounted on the injection tube (16).