CN213827385U - Four-stage horizontal motor soldering and detecting device - Google Patents
Four-stage horizontal motor soldering and detecting device Download PDFInfo
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- CN213827385U CN213827385U CN202022906735.4U CN202022906735U CN213827385U CN 213827385 U CN213827385 U CN 213827385U CN 202022906735 U CN202022906735 U CN 202022906735U CN 213827385 U CN213827385 U CN 213827385U
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Abstract
The utility model discloses a level four horizontal motor soldering and detection device, including an operation panel, one side of operation panel is provided with the soldering station, and the opposite side is provided with detection station, and its characterized in that still includes: the discharging mechanism, the feeding and taking mechanism and the automatic soldering mechanism are arranged on one side of the operating platform; the middle material taking mechanism is arranged on the operating platform and is positioned between the soldering station and the detection station; the electric brush support assembly detection mechanism, the discharging and taking mechanism, the qualified product discharging mechanism and the unqualified product discharging mechanism are arranged on the other side of the operating platform. The utility model discloses tin soldering process and the testing process to level four horizontal motor's brush holder assembly carry out the full automatization operation, have improved the uniformity and the stability of process, and efficiency also obtains promoting.
Description
Technical Field
The utility model relates to a motor manufacturing and check out test set technical field, in particular to level four horizontal motor soldering and detection device.
Background
At present, in the tin soldering of an electric brush support assembly in an automobile seat motor in China, due to the irregular design of welding points of an electric brush support, manual tin soldering and visual inspection are used for most operations, the process operation links are controlled by thought factors, and the process stability and consistency are poor. Poor soldering of carbon brushes and electronic elements of a brush support assembly in an automobile seat motor can cause the problem of important functional characteristics of the gapping or no-action operation of the motor, and the problem is an important factor seriously influencing the normal adjustment of the automobile seat.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the technical problem that the process stability and the poor problem of uniformity that rely on manual operation to current level four horizontal motor soldering and detect exist provide a level four horizontal motor soldering and detection device that can realize the automatic soldering and the detection of car seat motor support assembly. The four-level horizontal motor soldering and detecting device can improve the performance consistency of the motor support assembly of the automobile seat and the process stability of the process.
The utility model discloses the technical problem that will solve can realize through following technical scheme:
level four motor soldering and detection device, including an operation panel, one side of operation panel is provided with the soldering station, and the opposite side is provided with the detection station, and it still includes:
the discharging mechanism is arranged on one side of the operating platform and is close to the soldering station, and the discharging mechanism is used for discharging a brush support assembly of the four-level horizontal motor;
the feeding and taking mechanism is arranged on one side of the operating platform and is positioned between the soldering station and the discharging mechanism, and the feeding and taking mechanism grabs the electric brush support assembly from the discharging mechanism and then sends the electric brush support assembly into the soldering station;
the automatic soldering mechanism is arranged at the soldering station and is used for soldering the carbon brush wire, the inductance pin and the PTC pin of the brush holder assembly which is sent to the soldering station by the feeding and taking mechanism;
the middle material taking mechanism is arranged on the operating platform and positioned between the soldering station and the detection station, and the middle material taking mechanism grabs the soldered brush holder assembly from the soldering station and then sends the soldered brush holder assembly to the detection station;
the detection mechanism of the electric brush support assembly is arranged at the detection station and is used for carrying out PTC (positive temperature coefficient) test, Hall test, voltage withstanding test and image test on the soldered electric brush support assembly;
the qualified product discharging mechanism and the unqualified product discharging mechanism are arranged on the other side of the operating platform and are close to the detection station;
the discharging and taking mechanism is arranged on the other side of the operating platform and located between the detection station and the discharging mechanism, and the discharging and taking mechanism is used for grabbing the motor support assembly passing the detection and the motor support assembly failing the detection from the detection station and then respectively sending the motor support assembly and the motor support assembly failing the detection into the qualified product discharging mechanism and the unqualified product discharging mechanism for discharging.
In a preferred embodiment of the present invention, the automatic soldering mechanism includes:
the electric brush support assembly soldering rotary disc is arranged on an operation table of the soldering station in a rotary mode, a plurality of first electric brush support assembly positioning fixtures are uniformly distributed in the circumferential direction of the electric brush support assembly soldering rotary disc, and the first electric brush support assembly positioning fixtures are used for clamping the motor support assemblies fed by the feeding and taking mechanism;
the carbon brush wire soldering mechanism, the inductance pin soldering mechanism and the PTC pin soldering mechanism are fixedly installed on an operation table of the soldering station and are located on the outer side of the electric brush support assembly soldering rotary disc and are sequentially distributed along the circumference of the moving direction of the electric brush support assembly soldering rotary disc.
In a preferred embodiment of the present invention, the automatic soldering mechanism includes a temperature detection mechanism, the temperature detection mechanism has a carbon brush wire soldering temperature detection sensor, an inductance foot soldering temperature detection sensor, a PTC foot soldering temperature sensor, the carbon brush wire soldering temperature detection sensor, the inductance foot soldering temperature detection sensor, the PTC foot soldering temperature sensor detect the soldering temperature of the carbon brush wire soldering mechanism, the inductance foot soldering mechanism and the PTC foot soldering mechanism respectively, and control the soldering temperature of the carbon brush wire soldering mechanism, the inductance foot soldering mechanism and the PTC foot soldering mechanism respectively through the detected temperature signal.
In a preferred embodiment of the present invention, the temperature detection mechanism further comprises a carbon brush wire soldering time controller, an inductance pin soldering time controller, and a PTC pin soldering time controller, and the carbon brush wire soldering time controller, the inductance pin soldering time controller, and the PTC pin soldering time controller respectively control the soldering time of the carbon brush wire soldering mechanism, the inductance pin soldering mechanism, and the PTC pin soldering mechanism.
In a preferred embodiment of the present invention, the carbon brush wire automatic soldering gun, the inductance pin automatic soldering gun, and the PTC pin automatic soldering gun are disposed in the carbon brush wire soldering mechanism, the inductance pin soldering mechanism, and the PTC pin soldering mechanism, respectively.
In a preferred embodiment of the present invention, the brush-holder assembly detection mechanism includes:
the electric brush support assembly detection rotary disc is arranged on the operation table of the detection station in a rotary mode, a plurality of second electric brush support assembly positioning fixtures are uniformly distributed in the circumferential direction of the electric brush support assembly detection rotary disc and used for clamping the electric brush support assemblies which are well soldered from the soldering station by the middle material taking mechanism;
the PTC testing mechanism, the Hall testing mechanism, the voltage-withstanding testing mechanism and the image testing mechanism are fixedly installed on the operating platform of the detection station, and the PTC testing mechanism, the Hall testing mechanism, the voltage-withstanding testing mechanism and the image testing mechanism are located on the outer side of the electric brush support assembly detection rotary disc and are sequentially arranged along the circumference of the movement direction of the electric brush support assembly detection rotary disc.
The utility model discloses a preferred embodiment the below of operation panel one side is provided with automatic soldering mechanism switch board be provided with automatic soldering mechanism electric control mechanism in the automatic soldering mechanism switch board, automatic soldering mechanism electric control mechanism control the operating condition of brush holder assembly soldering gyration dish, carbon brush line soldering mechanism, inductance foot soldering mechanism and PTC foot soldering mechanism be provided with automatic soldering mechanism electric control switch and automatic soldering mechanism operating switch on the cabinet door of automatic soldering mechanism switch board.
In a preferred embodiment of the present invention, a control cabinet for a brush-holder assembly detection mechanism is provided under the other side of the console, an electric control mechanism for a brush-holder assembly detection mechanism is provided in the control cabinet for a brush-holder assembly detection mechanism, the electric control mechanism for a brush-holder assembly detection mechanism controls the operation states of the brush-holder assembly detection rotary disk, the PTC test mechanism, the hall test mechanism, the voltage withstanding test mechanism and the image test mechanism, and an electric control switch for a brush-holder assembly detection mechanism and an operation switch for a brush-holder assembly detection mechanism are provided on the cabinet door of the control cabinet for a brush-holder assembly detection mechanism.
The technical scheme is adopted, the brush support assembly of the four-level horizontal motor is placed in a first brush support assembly positioning fixture in a brush support assembly tin soldering rotary disc, the brush support assembly tin soldering rotary disc rotates under the driving of a servo motor, a carbon brush wire tin soldering mechanism, an inductance pin tin soldering mechanism and a PTC pin tin soldering mechanism sequentially conduct carbon brush wire tin soldering, inductance pin tin soldering and PTC pin tin soldering on the brush support assembly in the rotation process, the carbon brush wire tin soldering mechanism, the inductance pin tin soldering mechanism and the PTC pin tin soldering mechanism automatically feed tin welding wires, and meanwhile, a temperature detection mechanism monitors the tin soldering temperature and time of the carbon brush wire tin soldering mechanism, the inductance pin tin soldering mechanism and the PTC pin tin soldering mechanism. After welding is completed, the middle material taking mechanism grabs the soldered electric brush support assembly from a first electric brush support assembly positioning fixture on the electric brush support assembly detection rotary disc, and sends the electric brush support assembly to a second electric brush support assembly positioning fixture in the electric brush support assembly detection rotary disc, the electric brush support assembly detection rotary disc rotates under the drive of a servo motor of the electric brush support assembly detection rotary disc, and the PTC testing mechanism, the Hall testing mechanism, the voltage withstanding testing mechanism and the image testing mechanism sequentially perform TC testing, Hall testing, voltage withstanding testing and image testing on the electric brush support assembly in the rotation process. After the test is finished, if the test is qualified, the discharging and taking mechanism grabs the motor support assembly which is qualified after the test from the first electric brush support assembly positioning fixture on the electric brush support assembly detection rotary disc and sends the motor support assembly to the qualified product discharging mechanism to discharge qualified products, and if the test is unqualified, the discharging and taking mechanism grabs the motor support assembly which is unqualified in the test from the first electric brush support assembly positioning fixture on the electric brush support assembly detection rotary disc and sends the motor support assembly to the unqualified product discharging mechanism to discharge the motor support assembly.
The utility model discloses tin soldering process and the testing process to level four horizontal motor's brush holder assembly carry out the full automatization operation, have improved the uniformity and the stability of process, and efficiency also obtains promoting.
Drawings
Fig. 1 is a schematic structural view of the four-stage horizontal motor soldering and detecting device of the present invention.
Detailed Description
The invention is further described below with reference to the accompanying drawings and the detailed description.
Referring to fig. 1, the four-stage horizontal motor soldering and detecting apparatus shown in the figure includes an operation table 100, a soldering station 110 is disposed on one side of the operation table 100, and a detecting station 120 is disposed on the other side of the operation table, and further includes: a discharge mechanism 200, a feeding and material-taking mechanism 300, an automatic soldering mechanism 400, an intermediate material-taking mechanism 500, an electric brush holder assembly detection mechanism 600, a discharging and material-taking mechanism 700, a qualified product discharging mechanism 800 and a unqualified product discharging mechanism (not shown in the figure).
The discharging mechanism 200 is disposed on one side of the operating platform 100 and near the soldering station 110, the discharging mechanism 200 is used for discharging the brush-holder assemblies 900 of the four-level horizontal motor, and the brush-holder assemblies 900 can be manually discharged at the discharging mechanism 200 one by one, so as to facilitate the grabbing of the feeding and taking mechanism 300. Brush-holder assembly 900 can, of course, be transported to discharge mechanism 200 using an automated transport mechanism.
The feeding and taking mechanism 300 is arranged on one side of the operation table 100 and located between the soldering station 110 and the discharging mechanism 200, and the feeding and taking mechanism 300 picks the brush holder assembly 900 from the discharging mechanism 200 and then sends the brush holder assembly to the soldering station 110;
the automatic soldering mechanism 400 is provided in the soldering station 110, and the automatic soldering mechanism 400 performs soldering of the carbon brush wire, the inductance pin, and the PTC pin to the brush holder assembly 900 fed to the soldering station 110 by the feeding and taking mechanism 300.
The automatic soldering mechanism 400 specifically includes a brush holder assembly soldering rotary disk 410, a carbon brush wire soldering mechanism 420, an inductance pin soldering mechanism 430, a PTC pin soldering mechanism 440, and a temperature detection mechanism 450.
The brush-holder assembly soldering rotary disc 410 is installed on the operation table 100 of the soldering station 110 in a rotary mode, a plurality of first brush-holder assembly positioning fixtures 411 are evenly distributed in the circumferential direction of the brush-holder assembly soldering rotary disc 410, and the first brush-holder assembly positioning fixtures 411 are used for clamping the motor holder assemblies 900 sent by the feeding and taking mechanism 300.
The carbon brush wire soldering mechanism 420, the inductance pin soldering mechanism 430 and the PTC pin soldering mechanism 440 are fixedly mounted on the operating table 100 of the soldering station 110, and the carbon brush wire soldering mechanism 420, the inductance pin soldering mechanism 430 and the PTC pin soldering mechanism 440 are located outside the brush holder assembly soldering rotary disk 410 and are sequentially arranged along the circumference of the moving direction of the brush holder assembly soldering rotary disk 410. The carbon brush wire soldering mechanism 420, the inductance pin soldering mechanism 430 and the PTC pin soldering mechanism 440 are respectively provided with a carbon brush wire automatic soldering gun, an inductance pin automatic soldering gun and a PTC pin automatic soldering gun to facilitate automatic soldering.
The temperature detection means 450 may be attached to one side of the operation table 100, and may include a carbon brush wire soldering temperature detection sensor 451, an inductance pin soldering temperature detection sensor 452, and a PTC pin soldering temperature sensor 453, wherein the carbon brush wire soldering temperature detection sensor 451, the inductance pin soldering temperature detection sensor 452, and the PTC pin soldering temperature sensor 453 detect the soldering temperatures of the carbon brush wire soldering means 420, the inductance pin soldering means 430, and the PTC pin soldering means 440, respectively, and control the soldering temperatures of the carbon brush wire soldering means 420, the inductance pin soldering means 430, and the PTC pin soldering means 440, respectively, based on the detected temperature signals.
The temperature detection means 450 is further provided with a carbon brush line soldering time controller, an inductance pin soldering time controller, and a PTC pin soldering time controller, and the carbon brush line soldering time controller, the inductance pin soldering time controller, and the PTC pin soldering time controller respectively control the soldering time of the carbon brush line soldering means 420, the inductance pin soldering means 430, and the PTC pin soldering means 440.
The intermediate material taking mechanism 500 is disposed on the operation table 100 and located between the soldering station 110 and the detection station 120, and the intermediate material taking mechanism 500 picks up the soldered brush-holder assembly 900 from the first brush-holder assembly positioning jig 411 on the brush-holder assembly soldering rotary disk 410 and then sends the soldered brush-holder assembly 900 to the detection station 120.
The brush holder assembly detection mechanism 600 is disposed in the detection station 120, and the brush holder assembly detection mechanism 600 performs a PTC test, a hall test, a withstand voltage test, and an image test on the soldered brush holder assembly 900.
The brush-holder assembly inspection mechanism 600 specifically includes a brush-holder assembly inspection rotary disk 610, a PTC test mechanism 620, a hall test mechanism 630, a withstand voltage test mechanism 640, and an image test mechanism 650.
The brush-holder assembly detection rotary disc 610 is installed on the operation table of the detection station 120 in a rotary manner, a plurality of second brush-holder assembly positioning fixtures 611 are uniformly distributed in the circumferential direction of the brush-holder assembly detection rotary disc 610, and the second brush-holder assembly positioning fixtures 611 are used for clamping the brush-holder assembly 900 which is well soldered and grabbed from the soldering station 110 by the intermediate material-taking mechanism 500;
the PTC test mechanism 620, the hall test mechanism 630, the withstand voltage test mechanism 640, and the image test mechanism 650 are fixedly mounted on the operating table 100 of the detection station 120, and the PTC test mechanism 620, the hall test mechanism 630, the withstand voltage test mechanism 640, and the image test mechanism 650 are located outside the brush holder assembly detection rotary disk 610 and are sequentially arranged along the circumference of the movement direction of the brush holder assembly detection rotary disk 610.
The discharging and taking mechanism 700, the qualified product discharging mechanism 800 and the unqualified product discharging mechanism are arranged on the other side of the operating platform 100 and close to the detection station 120, and the discharging and taking mechanism 700 picks the qualified motor support assembly 900 and the unqualified motor support assembly 900 from the second brush support assembly positioning fixture 611 on the brush support assembly detection rotary disk 610 and then respectively sends the picked motor support assembly and the unqualified motor support assembly to the qualified product discharging mechanism 800 and the unqualified product discharging mechanism for discharging.
In order to control the automatic soldering mechanism 400 and the brush holder assembly detection mechanism 600, an automatic soldering mechanism control cabinet 460 is arranged below one side of the operation table 100, an automatic soldering mechanism electric control mechanism is arranged in the automatic soldering mechanism control cabinet 460, the automatic soldering mechanism electric control mechanism controls the operation states of the brush holder assembly soldering rotary disc 410, the carbon brush wire soldering mechanism 420, the inductance foot soldering mechanism 430 and the PTC foot soldering mechanism 440, and an automatic soldering mechanism electric control switch 461 and an automatic soldering mechanism operation switch 462 are arranged on a cabinet door of the automatic soldering mechanism control cabinet 460.
A brush holder assembly detection mechanism control cabinet 660 is arranged below the other side of the operating platform 100, a brush holder assembly detection mechanism electric control mechanism is arranged in the brush holder assembly detection mechanism control cabinet 660, the brush holder assembly detection mechanism electric control mechanism controls the operation states of the brush holder assembly detection rotary disk 610, the PTC test mechanism 620, the Hall test mechanism 630, the withstand voltage test mechanism 640 and the image test mechanism 650, and a brush holder assembly detection mechanism electric control switch 661 and a brush holder assembly detection mechanism operating switch 662 are arranged on a cabinet door of the brush holder assembly detection mechanism control cabinet 660.
Claims (8)
1. Level four motor soldering and detection device, including an operation panel, one side of operation panel is provided with the soldering station, and the opposite side is provided with the detection station, and its characterized in that still includes:
the discharging mechanism is arranged on one side of the operating platform and is close to the soldering station, and the discharging mechanism is used for discharging a brush support assembly of the four-level horizontal motor;
the feeding and taking mechanism is arranged on one side of the operating platform and is positioned between the soldering station and the discharging mechanism, and the feeding and taking mechanism grabs the electric brush support assembly from the discharging mechanism and then sends the electric brush support assembly into the soldering station;
the automatic soldering mechanism is arranged at the soldering station and is used for soldering the carbon brush wire, the inductance pin and the PTC pin of the brush holder assembly which is sent to the soldering station by the feeding and taking mechanism;
the middle material taking mechanism is arranged on the operating platform and positioned between the soldering station and the detection station, and the middle material taking mechanism grabs the soldered brush holder assembly from the soldering station and then sends the soldered brush holder assembly to the detection station;
the detection mechanism of the electric brush support assembly is arranged at the detection station and is used for carrying out PTC (positive temperature coefficient) test, Hall test, voltage withstanding test and image test on the soldered electric brush support assembly;
the qualified product discharging mechanism and the unqualified product discharging mechanism are arranged on the other side of the operating platform and are close to the detection station;
the discharging and taking mechanism is arranged on the other side of the operating platform and located between the detection station and the discharging mechanism, and the discharging and taking mechanism is used for grabbing the motor support assembly passing the detection and the motor support assembly failing the detection from the detection station and then respectively sending the motor support assembly and the motor support assembly failing the detection into the qualified product discharging mechanism and the unqualified product discharging mechanism for discharging.
2. The four-stage horizontal motor soldering and detecting device according to claim 1, wherein the automatic soldering mechanism comprises:
the electric brush support assembly soldering rotary disc is arranged on an operation table of the soldering station in a rotary mode, a plurality of first electric brush support assembly positioning fixtures are uniformly distributed in the circumferential direction of the electric brush support assembly soldering rotary disc, and the first electric brush support assembly positioning fixtures are used for clamping the motor support assemblies fed by the feeding and taking mechanism;
the carbon brush wire soldering mechanism, the inductance pin soldering mechanism and the PTC pin soldering mechanism are fixedly installed on an operation table of the soldering station and are located on the outer side of the electric brush support assembly soldering rotary disc and are sequentially distributed along the circumference of the moving direction of the electric brush support assembly soldering rotary disc.
3. The four-stage horizontal motor soldering and detecting device according to claim 2, wherein the automatic soldering mechanism comprises a temperature detecting mechanism, the temperature detecting mechanism comprises a carbon brush wire soldering temperature detecting sensor, an inductance pin soldering temperature detecting sensor and a PTC pin soldering temperature sensor, the carbon brush wire soldering temperature detecting sensor, the inductance pin soldering temperature detecting sensor and the PTC pin soldering temperature sensor respectively detect soldering temperatures of the carbon brush wire soldering mechanism, the inductance pin soldering mechanism and the PTC pin soldering mechanism, and the soldering temperatures of the carbon brush wire soldering mechanism, the inductance pin soldering mechanism and the PTC pin soldering mechanism are respectively controlled by detected temperature signals.
4. A four-level horizontal motor soldering and detecting device according to claim 3, characterized in that the temperature detecting mechanism is further provided with a carbon brush wire soldering time controller, an inductance pin soldering time controller and a PTC pin soldering time controller, and the carbon brush wire soldering time controller, the inductance pin soldering time controller and the PTC pin soldering time controller respectively control the soldering time of the carbon brush wire soldering mechanism, the inductance pin soldering mechanism and the PTC pin soldering mechanism.
5. The four-stage horizontal motor soldering and detecting device according to claim 2, wherein a carbon brush wire automatic soldering gun, an inductance pin automatic soldering gun and a PTC pin automatic soldering gun are respectively arranged in the carbon brush wire soldering mechanism, the inductance pin soldering mechanism and the PTC pin soldering mechanism.
6. A four-level horizontal motor soldering and testing apparatus as recited in claim 1, wherein said brush-holder assembly testing mechanism comprises:
the electric brush support assembly detection rotary disc is arranged on the operation table of the detection station in a rotary mode, a plurality of second electric brush support assembly positioning fixtures are uniformly distributed in the circumferential direction of the electric brush support assembly detection rotary disc and used for clamping the electric brush support assemblies which are well soldered from the soldering station by the middle material taking mechanism;
the PTC testing mechanism, the Hall testing mechanism, the voltage-withstanding testing mechanism and the image testing mechanism are fixedly installed on the operating platform of the detection station, and the PTC testing mechanism, the Hall testing mechanism, the voltage-withstanding testing mechanism and the image testing mechanism are located on the outer side of the electric brush support assembly detection rotary disc and are sequentially arranged along the circumference of the movement direction of the electric brush support assembly detection rotary disc.
7. The four-stage horizontal motor soldering and detecting device according to claim 2, wherein an automatic soldering mechanism control cabinet is arranged below one side of the operating platform, an automatic soldering mechanism electric control mechanism is arranged in the automatic soldering mechanism control cabinet, the automatic soldering mechanism electric control mechanism controls the operation states of the brush holder assembly soldering rotary disc, the carbon brush wire soldering mechanism, the inductance pin soldering mechanism and the PTC pin soldering mechanism, and an automatic soldering mechanism electric control switch and an automatic soldering mechanism operating switch are arranged on a cabinet door of the automatic soldering mechanism control cabinet.
8. A four-stage horizontal motor soldering and detecting device according to claim 6, wherein a brush holder assembly detecting mechanism control cabinet is provided below the other side of the operating platform, a brush holder assembly detecting mechanism electric control mechanism is provided in the brush holder assembly detecting mechanism control cabinet, the brush holder assembly detecting mechanism electric control mechanism controls the operating states of the brush holder assembly detecting rotary disk, the PTC testing mechanism, the Hall testing mechanism, the withstand voltage testing mechanism and the image testing mechanism, and a brush holder assembly detecting mechanism electric control switch and a brush holder assembly detecting mechanism operating switch are provided on a cabinet door of the brush holder assembly detecting mechanism control cabinet.
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CN202022906735.4U CN213827385U (en) | 2020-12-07 | 2020-12-07 | Four-stage horizontal motor soldering and detecting device |
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CN202022906735.4U CN213827385U (en) | 2020-12-07 | 2020-12-07 | Four-stage horizontal motor soldering and detecting device |
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CN202022906735.4U Active CN213827385U (en) | 2020-12-07 | 2020-12-07 | Four-stage horizontal motor soldering and detecting device |
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