CN213826490U - Four-column hydraulic shape correcting machine - Google Patents

Four-column hydraulic shape correcting machine Download PDF

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Publication number
CN213826490U
CN213826490U CN202022366914.3U CN202022366914U CN213826490U CN 213826490 U CN213826490 U CN 213826490U CN 202022366914 U CN202022366914 U CN 202022366914U CN 213826490 U CN213826490 U CN 213826490U
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China
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machine
upper beam
orthopedic
beam body
plate
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CN202022366914.3U
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Chinese (zh)
Inventor
赵祥启
赵祥来
张海涛
豆立伟
邸广铎
王福顺
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Tangshan Hexiang Intelligent Technology Co Ltd
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Tangshan Hexiang Intelligent Technology Co Ltd
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Abstract

A four-column hydraulic shape righting machine comprises a shape righting machine workbench, a shape righting machine upper beam body and an oil hydraulic cylinder, wherein the shape righting machine upper beam body and the oil hydraulic cylinder are positioned above the shape righting machine workbench; the hydraulic cylinder is vertically arranged in the middle of the upper beam body of the orthopedic machine through a connecting piece, the telescopic end of the hydraulic cylinder is arranged downwards, and the telescopic end penetrates through the upper beam body of the orthopedic machine and is connected with the pressure head through the connecting piece; the upper flat plate is connected with the base in a welding mode. This is novel to obtain and has reduced workman's intensity of labour, and correct fast, the corrected qualification rate is high, has avoided manual operation's instability, improves its intensity and stability when moving, and can effectively avoid influencing the plane degree of upper plate upper surface because of the bolt mounting elasticity.

Description

Four-column hydraulic shape correcting machine
Technical Field
The utility model belongs to the technical field of orthopedic machine, especially, relate to a four-column hydraulic orthopedic machine.
Background
At present, the problems of welding deformation of medium and small structural parts, local deformation of some cut plate parts and the like in China are not easy to solve, and the deformation degree is not easy to correct. The existing correction means mainly adopts flame shape adjustment, and only uses flame shape adjustment operation, so that the correction range is limited, and the change of the metallographic structure of a metal material is easily caused; moreover, the flame straightening time cost is relatively high, and once the flame straightening time and the flame size are not well controlled, irreversible damage can be caused to the surface of the workpiece to be straightened.
Therefore, in order to solve the leveling and correcting work of welding deformation parts and plate cutting parts and reduce the labor intensity of workers, the novel four-column hydraulic straightening machine is invented.
SUMMERY OF THE UTILITY MODEL
The utility model aims at the defects in the prior art and provides a four-column hydraulic shape correcting machine which can realize mechanical shape correction, the shape correcting machine has simple integral structure and lower production cost, and the production cost is saved; the labor intensity of workers is reduced, the correction speed is high, the correction qualification rate is high, and the practicability is good.
The utility model adopts the following technical proposal: a four-column hydraulic shape righting machine comprises a shape righting machine workbench, a shape righting machine upper beam body and an oil hydraulic cylinder, wherein the shape righting machine upper beam body and the oil hydraulic cylinder are positioned above the shape righting machine workbench;
the hydraulic cylinder is vertically arranged in the middle of the upper beam body of the orthopedic machine through a connecting piece, the telescopic end of the hydraulic cylinder is arranged downwards, and the telescopic end penetrates through the upper beam body of the orthopedic machine and is connected with the pressure head through the connecting piece;
the orthopedic machine workbench comprises a base and an upper flat plate fixedly arranged on the base; the upper flat plate is connected with the base in a welding mode.
As a preferred technical scheme: the upper beam body of the orthopedic machine comprises an upper beam plate and a reinforcing rib plate module fixedly arranged on the upper surface of the upper beam plate;
the reinforcing rib plate module is formed by transversely and longitudinally splicing a plurality of transverse reinforcing rib plates arranged at intervals and a plurality of longitudinal reinforcing rib plates arranged at intervals.
As a preferred technical scheme: the upper beam plate, the transverse reinforcing rib plate and the longitudinal reinforcing rib plate are all welded and connected.
As a preferred technical scheme: the number of the connecting columns is four, and the stand columns are respectively positioned at four corners of the workbench of the shape correcting machine.
As a preferred technical scheme: the spliced pole is the notch cuttype cylinder, and the both ends of spliced pole run through respectively the last flat board of orthopedic machine workstation with the upper beam plate of orthopedic machine upper beam body to it is fixed through the retaining member.
As a preferred technical scheme: each orthopedic machine is provided with a plurality of pressure heads with different structures, and the pressure heads are connected with the extending ends of the oil hydraulic cylinders through connecting pieces.
Compared with the prior art, the utility model discloses the beneficial effect who obtains:
1) when the device works, the power mechanism provides power for the oil hydraulic cylinder to drive the telescopic operation of the telescopic end of the oil hydraulic cylinder, so that the correction operation of a workpiece to be corrected and the like placed on a workbench of the shape correcting machine is realized; the four-column hydraulic shape righting machine is simple in overall structure, low in production cost and capable of saving production cost; meanwhile, the straightening machine effectively solves the problem of leveling and correcting the welding deformation piece and the cutting plate piece, reduces the labor intensity of workers by adopting a mechanical correcting method, has high correcting speed and high correcting qualification rate, and avoids the instability of manual operation. The utility model discloses in can select the oil hydraulic cylinder of different tonnages according to the actual demand, can be used to the accent type flattening of metal welding work piece, still can be used to the metal to cut the deformation of plate and correct the accent type that can be used to not equidimension welding work piece and cut the plate, the practicality is good.
2) The welding connection is adopted, the overall rigidity of the workbench of the shape correcting machine is better, the reinforcing rib module is additionally arranged on the upper beam body, the strength and the stability during movement of the upper beam body are improved, and the influence on the flatness of the upper surface of the upper flat plate due to the tightness of bolt installation can be effectively avoided.
3) The hoisting holes are formed, so that the upper beam body of the orthopedic machine and the workbench of the orthopedic machine can be conveniently carried.
4) The four-column support mode is adopted, the structure is simple, workpieces to be corrected can be conveniently input from four sides, and longer welding components and special-shaped pieces can be conveniently input.
5) Each orthopedic machine is matched with a plurality of pressing heads and is suitable for pressing and reshaping various workpieces.
Drawings
For a clearer explanation of the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
Fig. 1 is a schematic structural view of the present invention;
fig. 2 is a front view of the present invention.
Fig. 3 is a side view of the present invention.
In the figure: the orthopedic machine comprises an orthopedic machine workbench 1, a base 101, a lifting hole 101-1 and an upper flat plate 102; the upper beam body 2 of the orthopedic machine, an upper beam plate 201, a reinforcing rib plate module 202, a transverse reinforcing rib plate 202-1 and a longitudinal reinforcing rib plate 202-2; an oil hydraulic cylinder 3 and a ram 301; a connecting column 4; and a locking member 5.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the present application, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments.
The present invention will be discussed in detail below with reference to the accompanying drawings 1-3 and the embodiments of the present invention:
as shown in fig. 1, the four-column hydraulic orthopedic machine comprises an orthopedic machine workbench 1, an orthopedic machine upper beam body 2 located above the orthopedic machine workbench 1, and an oil hydraulic cylinder 3. The hydraulic cylinder 3 in this embodiment preferably uses a 200-ton hydraulic cylinder as a correction power source, and is simple in operation and large in power, and can adjust a cut-off piece of 50mm or less, and can correct a complicated welded piece by using various types of jigs.
The hydraulic cylinder 3 is vertically installed in the middle of the upper beam body 2 of the orthopedic machine, the extending end of the hydraulic cylinder 3 is arranged downwards, the extending end of the hydraulic cylinder 3 penetrates through the upper beam body 2 of the orthopedic machine and is connected with the pressure head 301 through connecting pieces such as bolts, and when the hydraulic cylinder works, a power mechanism provides power for the hydraulic cylinder 3 to drive the telescopic end of the hydraulic cylinder 3 to perform telescopic operation, so that the correcting operation of a workpiece to be corrected and placed on the workbench 1 of the orthopedic machine is realized; the power mechanism is mainly referred to as an oil station. The four-column hydraulic shape righting machine is simple in overall structure, low in production cost and capable of saving production cost; meanwhile, the straightening machine effectively solves the problem of leveling and correcting the welding deformation piece and the plate cutting piece, reduces the labor intensity of workers by adopting a mechanical correcting method, has high correcting speed and high correcting qualification rate, and avoids the instability of manual operation. The utility model discloses in can select the oil hydraulic cylinder of different tonnages according to the actual demand, can be used to the accent type flattening of metal welding work piece, still can be used to the metal to cut the deformation of plate and correct the accent type that can be used to not equidimension welding work piece and cut the plate, the practicality is good.
Further, the orthopedic machine workbench 1 comprises a base 101 and an upper flat plate 102 fixedly mounted on the base 101. Specifically, the base 101 and the upper flat plate 102 can be fixedly connected through bolts, screws, welding and the like; preferably, the upper plate 102 is welded to the base 101. By adopting welding connection, the whole rigidity of the orthopedic machine workbench 1 is better, and the influence on the flatness of the upper surface of the upper flat plate 102 due to the tightness of bolt installation can be effectively avoided. The base 101 is of a frame structure, and preferably, the base 101 is of a frame structure of a plate welding piece, so that the overall mass of the base 101 is reduced, and the overall strength of the base is improved. And correspondingly, four corners of the base 101 are respectively provided with hoisting holes 101-1, and the hoisting holes 101-1 are mainly used for hoisting operation of the orthopedic machine workbench 1, so that the orthopedic machine workbench 1 can be conveniently carried. The utility model discloses in all do not do specifically to the position of seting up and size etc. of lifting hole 101-1 and restrict, the design by oneself of technical personnel in the field can.
Further, the upper beam body 2 of the orthopedic machine comprises an upper beam plate 201 and a reinforcing rib plate module 202 fixedly mounted on the upper beam plate 201. The reinforcing rib plate module 202 is formed by transversely and longitudinally splicing a plurality of transverse reinforcing rib plates 202-1 arranged at intervals and a plurality of longitudinal reinforcing rib plates 202-2 arranged at intervals. Specifically, the fixed connection relationship among the upper beam plate 201, the transverse reinforcing rib plate 202-1 and the longitudinal reinforcing rib plate 202-2 of the utility model can be various, including the connection modes such as bolts and screws, and can also be welded connection. Preferably, the upper beam plate 201, the transverse reinforcing rib plate 202-1 and the longitudinal reinforcing rib plate 202-2 are all welded, that is, the upper beam body 2 of the orthopedic machine is also in a frame structure of a plate welding piece, so that the weight of the upper beam body 2 of the orthopedic machine is reduced, and the overall strength of the upper beam body 2 of the orthopedic machine is improved. And corresponding hoisting holes 101-1 are respectively formed in the transverse reinforcing rib plate 202-1 and the longitudinal reinforcing rib plate 202-2, and the hoisting holes 101-1 are mainly used for hoisting the upper beam body 2 of the orthopedic machine, so that the upper beam body 2 of the orthopedic machine can be conveniently transported.
Furthermore, the number of the connecting columns 4 is four, and the connecting columns 4 are respectively positioned at four corners of the orthopedic machine workbench 1; the four-column support mode is adopted, the structure is simple, workpieces to be corrected can be conveniently input from four sides, and longer welding components and special-shaped pieces can be conveniently input. Simultaneously, spliced pole 4 is the notch cuttype cylinder, just the both ends of spliced pole 4 run through respectively orthopedic machine workstation 1 go up dull and stereotyped 102 with orthopedic machine upper beam body 2's upper beam plate 201 to with retaining member 5 threaded connection, realize orthopedic machine workstation 1, orthopedic machine upper beam body 2 and spliced pole 4 three's fixed connection between. In this embodiment, the locking member 5 is a round nut, and the two ends of the connecting column 4 are locked and positioned by the nut, so that the whole equipment can be assembled and disassembled conveniently.
The utility model provides a four post hydraulic pressure orthopedic owner is used for welding deformation spare and cutting plate spare flattening correction operation, still can be used to the punching press operation of work piece, if: a plurality of parallel grooves which are arranged at equal intervals are formed in the upper flat plate 102, the grooves can be T-shaped grooves, V-shaped grooves and the like, and the utility model is not particularly limited; meanwhile, the telescopic end of the oil hydraulic cylinder 3 is provided with various pressure heads 301 through connecting pieces such as bolts and the like so as to match with pieces to be shaped with different structural characteristics. At the moment, the four-column hydraulic shape correcting machine can serve as a punching machine, can realize punching operation on a workpiece to be corrected, and enriches the functions of the four-column hydraulic shape correcting machine.
The present invention has been further described with reference to specific embodiments, but it should be understood that the specific description herein should not be construed as limiting the spirit and scope of the present invention, and that various modifications to the above-described embodiments, which would occur to persons skilled in the art after reading this specification, are within the scope of the present invention.

Claims (6)

1. A four-column hydraulic orthopedic machine characterized in that: the hydraulic orthopedic machine comprises an orthopedic machine workbench, an orthopedic machine upper beam body and an oil hydraulic cylinder, wherein the orthopedic machine upper beam body is positioned above the orthopedic machine workbench;
the hydraulic cylinder is vertically arranged in the middle of the upper beam body of the orthopedic machine through a connecting piece, the telescopic end of the hydraulic cylinder is arranged downwards, and the telescopic end penetrates through the upper beam body of the orthopedic machine and is connected with the pressure head through the connecting piece;
the orthopedic machine workbench comprises a base and an upper flat plate fixedly arranged on the base; the upper flat plate is connected with the base in a welding mode.
2. The four-column hydraulic orthotic machine according to claim 1, wherein: the upper beam body of the orthopedic machine comprises an upper beam plate and a reinforcing rib plate module fixedly arranged on the upper surface of the upper beam plate;
the reinforcing rib plate module is formed by transversely and longitudinally splicing a plurality of transverse reinforcing rib plates arranged at intervals and a plurality of longitudinal reinforcing rib plates arranged at intervals.
3. The four-column hydraulic orthotic machine according to claim 2, wherein: the upper beam plate, the transverse reinforcing rib plate and the longitudinal reinforcing rib plate are all welded and connected.
4. The four-column hydraulic orthotic machine according to claim 1, wherein: the number of the connecting columns is four, and the stand columns are respectively positioned at four corners of the workbench of the shape correcting machine.
5. The four-column hydraulic orthotic machine according to claim 4, wherein: the spliced pole is the notch cuttype cylinder, and the both ends of spliced pole run through respectively the last flat board of orthopedic machine workstation with the upper beam plate of orthopedic machine upper beam body to it is fixed through the retaining member.
6. The four-column hydraulic orthotic machine according to claim 1, wherein: each orthopedic machine is provided with a plurality of pressure heads with different structures, and the pressure heads are connected with the extending ends of the oil hydraulic cylinders through connecting pieces.
CN202022366914.3U 2020-10-22 2020-10-22 Four-column hydraulic shape correcting machine Active CN213826490U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202022366914.3U CN213826490U (en) 2020-10-22 2020-10-22 Four-column hydraulic shape correcting machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202022366914.3U CN213826490U (en) 2020-10-22 2020-10-22 Four-column hydraulic shape correcting machine

Publications (1)

Publication Number Publication Date
CN213826490U true CN213826490U (en) 2021-07-30

Family

ID=77010309

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202022366914.3U Active CN213826490U (en) 2020-10-22 2020-10-22 Four-column hydraulic shape correcting machine

Country Status (1)

Country Link
CN (1) CN213826490U (en)

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