CN213797396U - Mortar mixing system for prefabricated component production line of prefabricated building - Google Patents
Mortar mixing system for prefabricated component production line of prefabricated building Download PDFInfo
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- CN213797396U CN213797396U CN202021017100.2U CN202021017100U CN213797396U CN 213797396 U CN213797396 U CN 213797396U CN 202021017100 U CN202021017100 U CN 202021017100U CN 213797396 U CN213797396 U CN 213797396U
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Abstract
The utility model provides a pair of prefabricated component production line mortar of assembly type structure mixes system of disposition all relates to the mortar preparation field, and this prefabricated component production line mortar of assembly type structure mixes system of disposition all includes: the system comprises a mixing and distributing platform, a mixing machine, a cement feeding device, a liquid adding device and a sand adding device; the mixing machine is fixedly connected with the mixed material distribution platform, and a pouring space is arranged at the lower side of the mixing machine; the cement feeding device is connected with the mixing machine and used for storing cement and conveying the cement to the mixing machine; the feeding device is connected with the mixing machine and is used for conveying raw materials to the mixing machine; the liquid adding device is connected with the blending machine and is used for conveying liquid to the blending machine; the sand adding device is connected with the mixing machine and used for conveying wet sand to the mixing machine; the automatic adding of various materials such as cement, water, wet sand and the like is realized, and the automation degree of mortar mixing is further improved.
Description
Technical Field
The utility model relates to a mortar preparation field especially relates to an assembly type structure prefabricated component production line mortar mixes system of disposition.
Background
The house construction by adopting the traditional construction method has a plurality of problems: poor site operation conditions and high management difficulty. The engineering quality is difficult to ensure, construction safety accidents occur frequently, the waste of field building materials, water and electricity resources is serious, and a large amount of building waste can be generated; with the gradual progress of China into the aging society, skilled and semi-skilled technical workers are increasingly lacked, the labor cost is increased year by year, the mobility of the workers is high, and the engineering cost is forced to be increased; after the project is completed, the amount of later maintenance and warranty projects is large, and manpower, material resources and time are wasted. The fundamental China residential production mode has the outstanding problems of high construction cost, high resource consumption, low building quality, short service life and the like.
The prefabricated building material is made of reinforced concrete prefabricated parts, at present, domestic prefabricated house buildings become more standard, mechanized and automated in the building mode, the building time and the building cost can be greatly saved, and a large amount of manpower and material resources are saved.
However, the automation degree of the existing mortar mixing system for the prefabricated member production line of the fabricated building needs to be further improved.
SUMMERY OF THE UTILITY MODEL
The utility model discloses to prior art's not enough, provide an assembly type structure prefabricated component production line mortar mixes system of disposition all, realized the automatic interpolation of multiple materials such as cement, water, green sand, further improved the degree of automation that the mortar was thoughtlessly joined in marriage.
The utility model provides an assembly type structure prefabricated component production line mortar mixes system of disposition, include:
a material distribution platform is mixed;
the mixing machine is fixedly connected with the mixed material distribution platform, and a pouring space is arranged at the lower side of the mixing machine;
the cement feeding device is connected with the mixing machine and used for storing cement and conveying the cement to the mixing machine;
the feeding device is connected with the mixing machine and used for conveying raw materials to the mixing machine; and
the liquid adding device is connected with the mixing machine and is used for conveying liquid to the mixing machine;
the sand adding device is connected with the mixing machine and used for conveying wet sand to the mixing machine;
the sand adding device comprises a feeding hopper, a conveying unit and a sand batching scale, the feeding hopper is connected with the conveying unit, the conveying unit is connected with the sand batching scale, and the sand batching scale is connected with the mixing machine.
Further, the conveying unit comprises a feeding conveyor, an inclined conveyor and a flat conveyor which are connected in sequence, the feeding conveyor is connected with the feeding hopper, and the flat conveyor is connected with the sand batching scale.
Further, the conveying unit also comprises a transition hopper, and the inclined conveyor is connected with the flat conveyor through the transition hopper.
Further, the cement feeding device comprises a cement bin, a cement conveyor, a cement batching scale, a pressure feed tank and a cement conveying pipeline; the cement bin is connected with the cement batching scale through a cement conveyor, the cement batching scale is located on the upper side of the pressure feeding tank, the cement batching scale is connected with the pressure feeding tank, and the pressure feeding tank is connected with the mixing machine through a cement conveying pipeline.
The cement mixing machine further comprises an auxiliary conveying device, wherein the auxiliary conveying device is connected with an air source, and the auxiliary conveying device and the cement conveying pipeline are provided with at least one connecting point for blowing cement to the direction of the mixing machine.
Further, the liquid adding device comprises a liquid additive tank, a weighing tank and a liquid discharge pump, the liquid additive tank is positioned on the upper side of the weighing tank and is connected with the weighing tank through a pipeline, a suction inlet of the liquid discharge pump is connected with the weighing tank, and a discharge outlet of the liquid discharge pump is connected with the mixing machine.
Further, feeding device includes little batching scale and at least one reinforced casing, reinforced casing pass through the conveyer with little batching scale is connected, little batching scale with it is connected to mix the quick-witted.
Further, the small ingredient scale is located on the upper side of the mixing machine.
Further, the mixing system also comprises a small feeding hopper, and the small feeding hopper is connected with the mixing machine.
Further, the platform support comprises a plurality of stand columns, the first operating platform and the second operating platform, the second operating platform is located on the upper side of the first operating platform, and the first operating platform and the second operating platform are respectively fixedly connected with the stand columns.
The utility model discloses prefabricated component production line mortar of assembly type structure mixes system of disposition has following beneficial effect at least: the mixing machine is fixedly connected with the mixed material distribution platform, and a pouring space is arranged at the lower side of the mixing machine; the cement feeding device is connected with the mixing machine and used for storing cement and conveying the cement to the mixing machine; the feeding device is connected with the mixing machine and is used for conveying raw materials to the mixing machine; the liquid adding device is connected with the mixing machine and is used for conveying liquid to the mixing machine; through the cooperation operation of mixing the cloth platform, mixing machine, cement feedway, feeding device, liquid feeding device and sand feeding device, realized the automation of multiple materials such as cement, water, wet sand and added, further improved the degree of automation that the mortar was thoughtlessly joined in marriage.
Drawings
Fig. 1 is a schematic flow chart of a mortar mixing system in an assembly type building prefabricated component production line according to an embodiment of the present invention;
fig. 2 is a schematic structural diagram of a cement feeding device of a mortar mixing system in an assembly type building prefabricated component production line according to an embodiment of the present invention;
fig. 3 is a schematic structural diagram of a material mixing and distributing platform of a mortar mixing system in an assembly type prefabricated component production line according to an embodiment of the present invention;
fig. 4 is the utility model relates to an embodiment's prefabricated component production line mortar mixes system's of assembly type structure add sand device's schematic structure.
Fig. 5 is a schematic structural diagram of another view angle of the material distribution platform mixed in the mortar mixing system of the prefabricated component production line of the assembly type building according to the embodiment of the present invention.
Description of the reference numerals
200-cement feeding device, 201-cement bin, 202-cement conveyer, 203-cement batching scale, 204-pressure feed tank, 205-cement conveying pipeline;
400-feeding means, 400a, 400b, 400 c-feeding housing, 409a, 409b, 409 c-conveyor,
500-liquid adding device, 510-liquid additive tank, 520-weighing tank, 521-weighing sensor and 550-liquid discharging pump;
600-a dispersing device;
700-mixing and distributing platform, 701-platform support, 702-upright post, 703-first operation table, 704-second operation table, 705-pouring space, 706-small batching scale, 707-mixing machine, 708-small feeding hopper;
800-a dust removal device;
900-auxiliary conveying means, 901-connection point;
1000-middle bin, 1001-top dust remover;
1300-sand adding device, 1301-feeding hopper, 1302 feeding conveyor, 1303-inclined conveyor, 1304-transition hopper, 1305-flat conveyor and 1306-sand batching scale.
Detailed Description
Other objects and advantages of the present invention will become apparent from the following explanation of the preferred embodiments of the present application.
Referring to fig. 1, a mortar mixing system for prefabricated component production line of an assembly type building includes: the mixing machine 707 is fixedly connected with the mixing and distributing platform 700, and a pouring space 705 is arranged at the lower side of the mixing machine 707; the cement feeding device 200 is connected with the mixing machine 707 and used for storing cement and conveying the cement to the mixing machine 707; the feeding device 400 is connected with the mixing machine 707 and used for conveying raw materials to the mixing machine 707; the liquid adding device 500 is connected with the mixing machine 707 and is used for conveying liquid to the mixing machine 707; and the sand adding device 1300 is connected with the blender 707 and is used for conveying the wet sand to the blender 707.
The sand adding device 707 comprises a feeding hopper 1301, a conveying unit and a sand batching scale 1306, wherein the feeding hopper 1301 is connected with the conveying unit, the conveying unit is connected with the sand batching scale 1306, and the sand batching scale 1306 is connected with the blender 707.
The utility model discloses an assembly type structure prefabricated component production line mortar mixes system of joining in marriage has realized the automation of multiple materials such as cement, water, wet sand and has added through thoughtlessly joining in marriage 1300 cooperation operations of cloth platform 700, thoughtlessly joining in marriage machine 707, cement feedway 200, feeding device 400, liquid feeding device 500 and sand feeding device, has further improved the degree of automation that the mortar was thoughtlessly joined in marriage.
In some embodiments, as shown in fig. 1 and 4, the delivery unit includes a feed conveyor 1301, an inclined conveyor 1303, and a flat conveyor 1305 connected in series. The feeding conveyor 1301 is used for discharging the wet sand from the discharge port of the feeding hopper 1301 to an inclined conveyor 1303, and the inclined conveyor 1303 further conveys the wet sand to a transition hopper 1304. The transition hopper 1304 delivers the wet sand to a flat conveyor 1305, the flat conveyor 1305 delivers the wet sand to a sand batching scale 1306, the sand batching scale 1306 is located on the upper side of the compounder 707, and the wet sand is weighed and added to the compounder 707.
Wherein, above-mentioned transition fill 1304 can be for two export transition fill for carry the wet sand to two different compounders, thereby can further improve production efficiency.
In some embodiments, referring to fig. 1 and 2, the cement feeding device 200 comprises a cement silo 201, a cement conveyor 202, a cement batching scale 203, a pressure feed tank 204, and a cement conveying pipeline 205; the bottom of the cement bin 201 is provided with a through hole, one end of a cement conveyor 202 is fixedly connected with the through hole bolt at the bottom of the cement bin 201, the other end of the cement conveyor 202 is fixedly connected with a cement batching scale 203 through a pipeline, the cement batching scale 203 is positioned at the upper side of a pressure feed tank 204, the upper side of the pressure feed tank 204 is provided with a through hole matched with the bottom of the cement batching scale 203, the cement batching scale 203 is fixedly connected with the pressure feed tank 204 through a bolt, cement enters the cement batching scale 203 from the cement bin through the cement conveyor 202, after weighing, the cement enters the pressure feed tank 204 through the bottom of the cement batching scale 203, one end of a cement conveying pipeline 205 is fixedly connected with the pressure feed tank 204 through a bolt, the other end of the cement conveying pipeline 205 conveys the cement into a mixing machine 707 through the cement conveying pipeline 205.
In some embodiments, referring to fig. 1, fig. 2 and fig. 3, the apparatus further comprises an auxiliary conveying device 900, the auxiliary conveying device 900 is fixedly connected to the air source flange, and the auxiliary conveying device 900 has at least one connection point 901 with the cement conveying pipeline 205 for blowing cement toward the mixer 707. There may be multiple connection points 901 distributed at multiple locations on the cement delivery line 205. Preferably, a connection point 901 is arranged at the bending position of the cement conveying path 205, so that cement can be conveniently blown into the mixing machine 707.
In some embodiments, referring to fig. 1 and fig. 2, the liquid adding device 500 includes a liquid additive tank 510, a weighing tank 520, and a drain pump 550, the liquid additive tank 510 is located on an upper side of the weighing tank 520, the liquid additive tank 510 is connected to the weighing tank 520 through a pipeline, a suction port of the drain pump 550 is connected to the weighing tank 520, a discharge port of the drain pump is connected to a mixing machine 707, the liquid additive tank 510 is fixedly connected to the second console 704 through a bolt, the weighing tank 520 is fixedly connected to the first console 703 through a bolt, the liquid additive tank 510 is located on an upper side of the weighing tank 520, the liquid additive tank 510 is fixedly connected to the weighing tank 520 through a pipeline flange, the suction port of the drain pump 550 is fixedly connected to the weighing tank 520 through a flange, the mixing discharge port of the drain pump 550 is fixedly connected to the flange of the mixing machine 707, when the mixing machine 707 needs to inject liquid, the liquid in the liquid additive tank 510, flows into the weighing tank 520 through a pipeline, and the weighing tank 520 discharges the weighed liquid into the mixing machine 707 through the drain pump 550 according to the weighing data.
In some embodiments, referring to fig. 2, fig. 3 and fig. 4, the mixer 707 is a double-ribbon efficient mixer, two shafts rotate in opposite directions during the mixing process of the double-ribbon efficient mixer, and the mixing force generated by the blades intensifies the axial pushing while ensuring the violent radial movement of the materials being mixed, so that the materials are sufficiently mixed in a short time, and the mixing is more uniform and the efficiency is effectively improved.
In some embodiments, referring to fig. 2, 3 and 4, the compounding system further comprises a dispersion apparatus, the dispersion apparatus 600 is fixedly connected to the second console 704 by bolts, and the dispersion apparatus 600 is connected to the compounding machine 707 by flange pipes.
In some embodiments, as shown with reference to fig. 3 and 4, the charging device 400 includes a small ingredient scale 706 and at least one charging housing. Preferably, the feeding shell is three feeding shells, namely a standby feeding shell 400a, a cellulose feeding shell 400b and a rubber powder feeding shell 400c, the three feeding shells are fixedly connected with the second operation table 704 through bolts, and the bottoms of the three feeding shells are respectively connected with three conveyors (409a, 409b and 409 c). Preferably, the three conveyors are auger conveyors, the auger conveyors transmit the materials in the charging shell into the small ingredient balance 706, and the small ingredient balance 706 is fixedly connected with the mixing machine 707 through bolts.
In some embodiments, referring to fig. 3 and 4, the small ingredient scale 706 is positioned on the top side of the compounder 707, and the lower discharge port of the small ingredient scale 706 faces the opening above the compounder 707 to allow the material to fall into the compounder 707.
In some embodiments, as shown with reference to fig. 3 and 4, the compounding system further includes a small hopper 708, the small hopper 708 being bolted to the compounder 707. If small materials need to be put in, the small material feeding hopper 708 on the spot is opened to feed the materials, so that the working efficiency is effectively improved.
In some embodiments, referring to fig. 1, 2 and 3, the platform support 701 includes a plurality of columns 702, the first operating platform 703 and the second operating platform 704 are respectively and fixedly connected to the columns 702, and the first operating platform 703 and the second operating platform 704 are respectively and fixedly connected to the columns 702 by welding, preferably. The upright column 702 is I-shaped steel, the flange of the I-shaped steel is wide, the lateral rigidity is high, the bending resistance is high, and the structural strength of the platform is effectively improved.
The utility model relates to an operating principle of prefabricated component production line mortar blending system of assembly type structure does: the mixing machine 707, the feeding device 400 and the liquid adding device 500 are respectively and fixedly connected with the mixing and distributing platform 700, and a pouring space is arranged at the lower side of the mixing machine 707; the cement feeding device 200 is connected with the mixing machine 707, and the cement feeding device 200 is started to convey cement into the mixing machine 707; simultaneously, the feeding device 400 conveys the raw materials into the mixing machine 707; and the liquid adding device 500 delivers the liquid into the compounder 707; the sand adding device is used for adding wet sand into the mixing machine 707; the material stirred by the mixer 707 is distributed by discharging mortar in the casting space 705. The system realizes the automatic addition of various materials such as cement, water, wet sand and the like through the synchronous matching operation of the mixed material distributing platform 700, the mixed machine 707, the cement feeding device 200, the feeding device 400, the liquid adding device 500 and the sand adding device 1300, and further improves the automation degree of mortar mixing.
The mortar mixing system for prefabricated building component production line of the present application is described in detail with reference to the preferred embodiments thereof, however, it should be noted that those skilled in the art can make modifications, alterations and adaptations based on the above disclosure without departing from the spirit of the present application. The present application includes the specific embodiments described above and any equivalents thereof.
Claims (9)
1. The utility model provides an assembly type structure prefabricated component production line mortar mixes system of disposition, its characterized in that includes:
a material distribution platform is mixed;
the mixing machine is fixedly connected with the mixed material distribution platform, and a pouring space is arranged at the lower side of the mixing machine;
the cement feeding device is connected with the mixing machine and used for storing cement and conveying the cement to the mixing machine;
the feeding device is connected with the mixing machine and used for conveying raw materials to the mixing machine;
the liquid adding device is connected with the mixing machine and is used for conveying liquid to the mixing machine; and
the sand adding device is connected with the mixing machine and used for conveying wet sand to the mixing machine;
the sand adding device comprises a feeding hopper, a conveying unit and a sand batching scale, the feeding hopper is connected with the conveying unit, the conveying unit is connected with the sand batching scale, and the sand batching scale is connected with the mixing machine.
2. The assembly type building prefabricated component production line mortar mixing system according to claim 1, wherein the conveying unit comprises a feeding conveyor, an inclined conveyor and a flat conveyor which are connected in sequence, the feeding conveyor is connected with the feeding hopper, and the flat conveyor is connected with the sand batching scale.
3. The assembly type building prefabricated component production line mortar mixing system according to claim 2, wherein the conveying unit further comprises a transition hopper, and the inclined conveyor is connected with the flat conveyor through the transition hopper.
4. The assembly type building prefabricated component production line mortar mixing system according to claim 1, wherein the cement feeding device comprises a cement bin, a cement conveyor, a cement batching scale, a pressure feed tank and a cement conveying pipeline; the cement bin is connected with the cement batching scale through a cement conveyor, the cement batching scale is located on the upper side of the pressure feeding tank, the cement batching scale is connected with the pressure feeding tank, and the pressure feeding tank is connected with the mixing machine through a cement conveying pipeline.
5. The assembly type building prefabricated component production line mortar mixing system of claim 4, further comprising an auxiliary conveying device, wherein the auxiliary conveying device is connected with an air source, and the auxiliary conveying device and the cement conveying pipeline have at least one connecting point for blowing cement towards the direction of the mixer.
6. The assembly type building prefabricated component production line mortar mixing system according to claim 1, wherein the liquid adding device comprises a liquid additive tank, a weighing tank and a liquid discharge pump, the liquid additive tank is positioned on the upper side of the weighing tank and is connected with the weighing tank through a pipeline, a suction inlet of the liquid discharge pump is connected with the weighing tank, and a discharge outlet of the liquid discharge pump is connected with the mixing machine.
7. The assembly type building prefabricated component production line mortar mixing system according to any one of claims 1 to 6, wherein the feeding device comprises a small ingredient scale and at least one feeding shell, the feeding shell is connected with the small ingredient scale through a conveyor, and the small ingredient scale is connected with the mixing machine.
8. The prefabricated component production line mortar mixing system of claim 7, wherein the small ingredient scale is located on an upper side of the mixer.
9. The assembly type building prefabricated component production line mortar mixing system according to claim 7, further comprising a small feeding hopper connected with the mixing machine.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021017100.2U CN213797396U (en) | 2020-06-05 | 2020-06-05 | Mortar mixing system for prefabricated component production line of prefabricated building |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202021017100.2U CN213797396U (en) | 2020-06-05 | 2020-06-05 | Mortar mixing system for prefabricated component production line of prefabricated building |
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| CN213797396U true CN213797396U (en) | 2021-07-27 |
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| CN202021017100.2U Active CN213797396U (en) | 2020-06-05 | 2020-06-05 | Mortar mixing system for prefabricated component production line of prefabricated building |
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