CN213794876U

CN213794876U - Laser cutting machine for cutting ceramic tiles

Info

Publication number: CN213794876U
Application number: CN202022798272.4U
Authority: CN
Inventors: 陈海; 龙飞; 张恩召; 钟圣平
Original assignee: Shenzhen Guangdao Laser Technology Co ltd
Current assignee: Shenzhen Guangdao Laser Technology Co ltd
Priority date: 2020-11-27
Filing date: 2020-11-27
Publication date: 2021-07-27
Anticipated expiration: 2030-11-27

Abstract

The utility model belongs to the technical field of laser cutting, and discloses a laser cutting machine for cutting ceramic tiles, which comprises a workbench and a water tank, wherein the top of the workbench is provided with a frame, a controller is arranged on one side wall of the frame, the top of the workbench is positioned in the inner side area of the frame and is a cutting area, ceramic tiles are placed in the cutting area, a limiting rod and a rotatable lead screw are arranged on the inner side wall of the frame, and a slider is sleeved outside the lead screw and the limiting rod. The personal safety of the machine is guaranteed, and the safety index of the machine is improved.

Description

Laser cutting machine for cutting ceramic tiles

Technical Field

The utility model belongs to the technical field of laser cutting, concretely relates to laser cutting machine for ceramic tile cutting.

Background

The laser cutting is to irradiate the material to be cut by using high-power-density laser beams, so that the material is heated to a vaporization temperature quickly and is evaporated to form holes, and the holes continuously form slits with narrow width (such as about 0.1 mm) along with the movement of the laser beams to the material, so as to finish the cutting of the material. After the ceramic tile is fired, the ceramic tile needs to be cut and processed, so that the edge of the ceramic tile is neat in cut, and the ceramic tile is convenient to put into industries such as buildings for use. Therefore, the laser cutting machine can exhibit extremely high work efficiency and cutting effect in the tile cutting process.

Laser cutting machine who is used for the ceramic tile cutting at present when the cutting, produce high temperature in joint-cutting department, the piece can splash everywhere even, the piece of high temperature brings the hidden danger to staff's around the machine safety, also can scald the staff when the ceramic tile after the cutting is accomplished is collected, the safety index of cutting machine is lower, unloading on present cutting machine adoption manual work, consume the labour, and it is slower that the manual work is got the ceramic tile speed, work efficiency is low, artifical locating position has the deviation simultaneously, lead to cutting position deviation, lead to the reduction of cutting quality and the waste of ceramic tile, and there is the risk of being wounded by laser crop mistake when artifical putting, the security performance is low.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a laser cutting machine for ceramic tile cutting to solve the current laser cutting machine high temperature piece that is used for the ceramic tile cutting splash and the artifical problem that unloading work efficiency is low, the security performance is low of going up.

In order to achieve the above object, the utility model provides a following technical scheme: a laser cutting machine for cutting ceramic tiles comprises a workbench and a water tank, wherein the top of the workbench is provided with a frame, a controller is arranged on one side wall of the frame, the area of the top of the workbench, which is positioned at the inner side of the frame, is a cutting area, ceramic tiles are placed in the cutting area, a limiting rod and a rotatable screw rod are arranged on the inner side wall of the frame, a sliding block is sleeved outside the screw rod and the limiting rod, a laser generator is fixed at the bottom of the sliding block, and the bottom of the laser generator is provided with a laser cutting head, the slide block is provided with a cooling pipe in a penetrating way, the cooling pipe is positioned at one side of the laser generator, the end part of the cooling pipe faces to the right lower part of the laser cutting head, the water tank is arranged at one side of the workbench, a water pump is arranged in the water tank, and the water outlet end of the water pump is connected with a water pipe, and a flexible hose is connected between the water pipe and the cooling pipe.

Preferably, the one end of bellows sets up in the inside of water pipe, and the outside cover of this end of bellows is equipped with the piston ring, the water pipe has seted up annular spout on the one end inner wall of bellows, and piston ring slidable inlays locates inside the spout, be provided with the spring between the one end that piston ring and spout are close to the water pipe tip, and the spring housing locates the outside of bellows.

Preferably, one side of workstation is provided with the manipulator, and the expansion end bottom of manipulator is provided with the fixed plate, twelve at least vacuum chuck are installed to the bottom array of fixed plate, one side of manipulator is provided with stacks the platform, and stacks and has piled up seven at least ceramic tiles on the platform.

Preferably, the manipulator is provided with motor two including inlaying host computer, horizontal pole one and the horizontal pole two of establishing the connection in proper order, and the top of horizontal pole one is fixed with motor three, and the inside of horizontal pole one is provided with through chain drive's gear one and gear two, and two inner walls of gear of keeping away from horizontal pole one are run through and are installed the lead screw, the output of motor two rotates through pivot and horizontal pole to be connected, the output of motor three rotates through pivot and gear to be connected.

Preferably, the top of workstation is fixed with electric putter, and electric putter's expansion end is fixed with the push pedal, the region that the top of workstation is located between push pedal and the frame is undetermined regional, and the manipulator absorbs the ceramic tile and places in undetermined region.

Preferably, a collecting table is fixed on one side wall of the workbench, which is far away from the region to be determined, and the collecting table is a combination of a slope and a platform.

Preferably, a first motor is fixed on one side wall of the frame through a support, and the output end of the first motor is rotatably connected with one end of the screw rod.

Compared with the prior art, the utility model, following beneficial effect has:

(1) the utility model discloses an at a side-mounting cooling tube of laser cutting head to with the hose connection that can stretch out and draw back in the water pipe, the hose is flexible along with the position change of slider, avoids the hose overlength to influence laser cutting head work, can drench and cool off ceramic tile cutting department in cutting process, and the high temperature piece that produces when avoiding cutting splashes everywhere, with the staff on every side of accidental injury, has ensured its personal safety, has improved the safety index of machine.

(2) The utility model discloses a set up manipulator and vacuum chuck, will wait to cut ceramic tile through the cooperation of the two and absorb the undetermined area to the workstation to utilize electric putter to push away it to the cutting position, realize automatic unloading of going up, reduce labour's consumption, realize continuous cutting, and avoid the artifical positional deviation who puts, improved the qualification rate and the quality of ceramic tile, avoid the manual work to put by the cutting head accidental injury simultaneously, it is safe high-efficient.

Drawings

Fig. 1 is a schematic structural view of the present invention;

fig. 2 is a side view of the present invention;

FIG. 3 is an enlarged view taken at A in FIG. 1;

FIG. 4 is an enlarged view of FIG. 1 at B;

FIG. 5 is a schematic view of the slide block, the lead screw and the limiting rod of the present invention;

fig. 6 is a circuit block diagram of the present invention;

in the figure: the device comprises a workbench-1, a frame-2, a motor-3, a screw rod-4, a slide block-5, a flexible hose-6, a water pipe-7, a controller-8, a ceramic tile-9, a manipulator-10, a fixing plate-11, a vacuum chuck-12, a stacking table-13, a water tank-14, a water pump-15, a piston ring-16, a spring-17, a cooling pipe-18, a laser generator-19, a laser cutting head-20, a collecting table-21, an electric push rod-22, a push plate-23, a limiting rod-24, a motor-two-25 and a motor-three-26.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-6, the present invention provides the following technical solutions: a laser cutting machine for cutting ceramic tiles comprises a workbench 1 and a water tank 14, wherein a frame 2 is arranged at the top of the workbench 1, a controller 8 is arranged on one side wall of the frame 2, the top of the workbench 1 is positioned at the inner side area of the frame 2 and is a cutting area, ceramic tiles 9 are placed in the cutting area, a limiting rod 24 and a rotatable lead screw 4 are installed on the inner side wall of the frame 2, a sliding block 5 is sleeved outside the lead screw 4 and the limiting rod 24, the limiting rod 24 prevents the sliding block 5 from rotating, a laser generator 19 is fixed at the bottom of the sliding block 5, a laser cutting head 20 is installed at the bottom of the laser generator 19, a cooling pipe 18 is installed on the sliding block 5 in a penetrating manner, the cooling pipe 18 is positioned at one side of the laser generator 19, the end part of the cooling pipe 18 faces to the position under the laser cutting head 20, the water tank 14 is arranged at one side of the workbench 1, and a water pump 15 is arranged inside the water tank 14, and the water outlet end of the water pump 15 is connected with a water pipe 7, and a flexible hose 6 is connected between the water pipe 7 and the cooling pipe 18.

Further, the one end of bellows 6 sets up in the inside of water pipe 7, and the outside cover in this end of bellows 6 is equipped with piston ring 16, annular spout has been seted up on the one end inner wall that water pipe 7 contains bellows 6, and piston ring 16 slidable inlays to locate inside the spout, piston ring 16 and spout are close to and are provided with spring 17 between the one end of water pipe 7 tip, and spring 17 overlaps the outside of locating bellows 6, spring 17 is used for restoring to the throne the bellows 6 that pulls out, make it be in the tight state all the time, avoid the overlength of bellows 6 to influence the cutting of laser cutting head 20.

Furthermore, a manipulator 10 is arranged on one side of the workbench 1, the SCARA is selected for the model of the manipulator 10, a fixing plate 11 is arranged at the bottom of the movable end of the manipulator 10, at least twelve vacuum chucks 12 are mounted at the bottom of the fixing plate 11 in an array mode, ESS-30-SU is selected for the model of each vacuum chuck 12, the control is convenient, the ceramic tiles 9 are not damaged, a stacking table 13 is arranged on one side of the manipulator 10, and at least seven ceramic tiles 9 are stacked on the stacking table 13.

Concretely, manipulator 10 is including inlaying the host computer of establishing the connection in proper order, horizontal pole one and horizontal pole two, is provided with motor two 25 in the host computer, and the top of horizontal pole one is fixed with motor three 26, and the inside of horizontal pole one is provided with through chain drive's gear one and gear two, and two inner walls of the gear of keeping away from horizontal pole one are run through and are installed the lead screw, and motor two 25's output is connected through a pivot and a rotation of horizontal pole, and motor three 26's output is connected through a pivot and a rotation of gear.

Specifically, the top of the workbench 1 is fixed with an electric push rod 22, the movable end of the electric push rod 22 is fixed with a push plate 23, the area, between the push plate 23 and the frame 2, at the top of the workbench 1 is an undetermined area, and the manipulator 10 sucks and places the ceramic tile 9 in the undetermined area.

It is worth explaining that a collecting table 21 is fixed on one side wall of the workbench 1, which is far away from the region to be determined, the collecting table 21 is a combination of a slope and a platform, automatic feeding and discharging are achieved, and safety and high efficiency are achieved.

Furthermore, a motor I3 is fixed on one side wall of the frame 2 through a support, and the output end of the motor I3 is rotatably connected with one end of the screw rod 4.

The motor I3, the motor II 25, the motor III 26, the water pump 15, the laser generator 19 and the electric push rod 22 are electrically connected with the controller 8, the models of the motor I3, the motor II 25 and the motor III 26 are Y-160M-6, the model of the water pump 15 is a PLD-1205 micro water pump or a laser 1205The generator 19 is selected from CO₂The laser, electric push rod 22 model ANT-26, controller 8 model AC-247 ELS.

The utility model discloses a theory of operation and use flow: when the utility model is used, a worker firstly starts the manipulator 10 and the vacuum chuck 12 through the controller 8, so that the tile 9 to be cut is sucked from the stacking table 13 and released to the workbench 1, the electric push rod 22 is started, the push plate 23 pushes the tile 9 to the area to be cut inside the frame 2, the laser generator 19, the water pump 15 and the motor 3 are started, the lead screw 4 is rotated to drive the slide block 5 to move horizontally, the laser generator 19 transmits signals to the laser cutting head 20, thereby realizing cutting while moving, simultaneously, the flexible hose 6 stretches in the water pipe 7 along with the movement of the sliding block 5, avoiding the influence of overlong flexible hose 6 on cutting, the cooling pipe 18 wets and cools the cutting part in the cutting process, avoiding high-temperature scraps generated in cutting from splashing everywhere, so as to avoid accidentally injuring surrounding workers, ensure the personal safety of the workers and improve the safety index of the machine;

after the cutting is accomplished, manipulator 10 continues to absorb, and electric putter 22 promotes the next ceramic tile 9 that waits to cut to cutting area time, and the ceramic tile that preceding cutting was accomplished is promoted to collecting on the platform 21, realizes automatic unloading of going up, continues the operation more than repeated, realizes continuous cutting, reduces labour's consumption, and avoids the artifical positional deviation who puts, has improved ceramic tile 9's qualification rate and quality, avoids the manual work to put by laser cutting head 20 accidental injury simultaneously, and is safe high-efficient.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. A laser cutting machine for ceramic tile cutting, includes workstation (1) and water tank (14), its characterized in that: the top of workstation (1) is provided with frame (2), be provided with controller (8) on a lateral wall of frame (2), the top of workstation (1) is located frame (2) inboard region and has placed ceramic tile (9) for cutting area, cutting area is interior, install gag lever post (24) and rotatable lead screw (4) on the inside wall of frame (2), the outside cover of lead screw (4) and gag lever post (24) is equipped with slider (5), the bottom of slider (5) is fixed with laser generator (19), and laser cutting head (20) are installed to the bottom of laser generator (19), run through on slider (5) and install cooling tube (18), cooling tube (18) are located one side of laser generator (19), and the tip of cooling tube (18) is towards laser cutting head (20) under, water tank (14) set up in one side of workstation (1), the water tank (14) is internally provided with a water pump (15), the water outlet end of the water pump (15) is connected with a water pipe (7), and a flexible hose (6) is connected between the water pipe (7) and the cooling pipe (18).

2. A laser cutting machine for ceramic tile cutting according to claim 1, characterized in that: the one end of bellows (6) sets up in the inside of water pipe (7), and the outside cover in this end of bellows (6) is equipped with piston ring (16), set up annular spout on the one end inner wall that water pipe (7) contained bellows (6), and piston ring (16) slidable ground inlays to locate inside the spout, piston ring (16) and spout are close to and are provided with spring (17) between the one end of water pipe (7) tip, and the outside of bellows (6) is located to spring (17) cover.

3. A laser cutting machine for ceramic tile cutting according to claim 1, characterized in that: one side of workstation (1) is provided with manipulator (10), and is provided with fixed plate (11) bottom the expansion end of manipulator (10), at least twelve vacuum chuck (12) are installed to the bottom array of fixed plate (11), one side of manipulator (10) is provided with stacks platform (13), and stacks on stacking platform (13) and has piled up seven at least ceramic tiles (9).

4. A laser cutting machine for ceramic tile cutting according to claim 3, characterized in that: manipulator (10) are provided with motor two (25) including inlaying host computer, horizontal pole one and the horizontal pole two of establishing the connection in proper order in the host computer, and the top of horizontal pole one is fixed with motor three (26), and the inside of horizontal pole one is provided with through chain drive's gear one and gear two, keeps away from two inner walls of gear of horizontal pole one and runs through and install the lead screw, the output of motor two (25) rotates through pivot and horizontal pole to be connected, the output of motor three (26) rotates through pivot and gear to be connected.

5. A laser cutting machine for ceramic tile cutting according to claim 3, characterized in that: the top of workstation (1) is fixed with electric putter (22), and electric putter (22)'s expansion end is fixed with push pedal (23), the region that the top of workstation (1) is located between push pedal (23) and frame (2) is pending regional, and manipulator (10) are placed ceramic tile (9) absorption in waiting to decide the region.

6. A laser cutting machine for ceramic tile cutting according to claim 5, characterized in that: a collecting table (21) is fixed on one side wall of the workbench (1) far away from the region to be determined, and the collecting table (21) is a combination of a slope and a platform.

7. A laser cutting machine for ceramic tile cutting according to claim 1, characterized in that: a first motor (3) is fixed on one side wall of the frame (2) through a support, and the output end of the first motor (3) is rotatably connected with one end of the screw rod (4).