Dustless rubbing crusher
Technical Field
The utility model relates to a dustless rubbing crusher belongs to pharmaceutical industry, chemical industry equipment field.
Background
At present, in the process of medicine production, often need smash the material to this homogeneity that improves material granule, and the material granule that the homogeneity is high has following advantage: 1. the specific surface area of the material particles is large, so that the material is easy to dissolve and disintegrate, the dissolution rate of some insoluble materials is increased, and the utilization rate of the insoluble materials is improved; 2. the material particles have small volume, thereby being beneficial to the preparation of various dosage forms and improving the quality of the dosage forms; 3. the material particles can accelerate the dissolution and extraction of the effective components of the traditional Chinese medicinal materials, reduce the dosage of the solvent, improve the leaching rate and ensure that the extraction is more complete and sufficient.
A common pulverizer such as an air flow pulverizer is composed of an air blower and a pulverizing cavity, the air blower sprays high-pressure air flow into the pulverizing cavity, material particles move circularly along with the high-pressure air flow, so that the material particles are impacted, collided and rubbed with each other to be pulverized, wherein the material particles are subjected to the action of centrifugal force (F is 2mr omega, m is the mass of the particles, r is the rotating radius, omega is the rotating speed) generated by rotation, the material particles with larger particle size continue to rotate because the centrifugal force acting on the material particles is larger due to the larger mass, the particles with smaller particle size continue to rotate because the centrifugal force acting on the material particles is smaller due to the smaller mass, so the particles can be discharged outwards along with the flow direction of the high-pressure air flow, but the material particles are easy to move along with the high-pressure air flow and can be discharged along with the discharge of the high-pressure air flow, so that the collection rate of the material particles is low, and the material particles are too many, and the bottom sinking phenomenon is easy to occur, the high-pressure airflow can only roll up a thin layer of material particles to continue crushing, so that the crushing efficiency is slowed down, meanwhile, the material particles are too large and have large mass, and the force provided by the high-pressure airflow is not enough to enable the material particles to do circular motion, so that the crushing effect is deteriorated.
Meanwhile, in the crushing process, because crushing and scattering are avoided, all the crushers are closed, and therefore material particles are easy to stick to the cavity, so that the problems of material pollution and low yield are caused.
Disclosure of Invention
In order to solve the technical problem that exists among the prior art, the utility model provides a smash efficient, smash effectual, material granule collection rate is high, the convenient dustless rubbing crusher of clearance material granule.
The technical scheme for realizing the purpose of the utility model is that, a dust-free pulverizer, at least comprises a hollow cylindrical grinding wheel, a material collecting cavity connected with the grinding wheel, a compressed air tank connected with the hollow cylindrical grinding wheel and a feeder connected with the hollow cylindrical grinding wheel, wherein the grinding wheel is provided with a pipeline tangent to the inner wall of the grinding wheel, the distance from one end of the pipeline far away from the grinding wheel to the horizontal plane is less than that from one end close to the grinding wheel, the pipeline is provided with a through hole, the grinding wheel is connected with the compressed air tank and the feeder through the pipeline, wherein the compressed air tank is connected with the end part of the pipeline, the feeder is connected with the through hole of the pipeline, the dust-free pulverizer is provided with an induced draft fan, the induced draft fan is communicated with the upper part of the material collecting cavity, and the air outlet of the induced draft fan is provided with a dust bag; the upper portion of cavity is collected to the material is the cylindricality, and the lower part is the round platform type, and the material is collected and is equipped with the sintering board on the middle part inner wall of cavity, and the upper portion that the cavity was collected to the material is equipped with the air inlet, the bottom is equipped with the discharge gate, and the air inlet coats and is stamped the entrapment board, and the surface that the cavity was collected to the material is equipped with the air hammer.
The technical scheme is further improved as follows: the through hole is positioned in the middle of the pipeline.
And the induced draft fan is communicated with the top end of the material collecting cavity.
And the air hammer is positioned at the lower part of the material collecting cavity.
And the discharge hole is covered with a one-way valve.
According to the technical scheme, the dust-free pulverizer provided by the utility model is connected with the grinding wheel, the compressed air tank and the feeder through the pipeline, material particles provided by the feeder are firstly conveyed into the pipeline and then conveyed into the grinding wheel through the high-pressure air flow, so that the material particles entering the grinding wheel are all subjected to the force provided by the high-pressure air flow, and the pulverizing efficiency is high;
the distance between one end of the pipeline far away from the grinding wheel and the horizontal plane is smaller than that between one end of the pipeline near the grinding wheel, so that when material particles enter the grinding wheel, the component force is upward, the staying time of the material particles with large mass in the air is prolonged, the impact and shearing frequency of the material particles with large mass and other particles is increased, the material particles with large mass are crushed, and the crushing effect is good;
the induced draft fan is additionally arranged on the material collecting cavity, so that the pressure of the material collecting cavity is reduced, the dead weight of most material particles is greater than the force provided by high-pressure airflow, the material particles in the material collecting cavity fall along with the action of gravity, a small part of material particles are adsorbed by the sintering plate in the process of rising along with the airflow, and the unadsorbed material particles are collected by the dust removal bag, so that the collection rate of the material particles is improved;
and the air inlet is used for balancing the pressure in the material collecting cavity, when the power of the induced draft fan is too large, the air inlet sucks air from the outside to balance pressure difference, when the power of the induced draft fan is too small, the air inlet outputs air from the outside to balance pressure difference, and meanwhile, the trapping plate filters the air to ensure the quality of material particles.
And the impact force generated by the air hammer enables the material collecting cavity to vibrate, so that material particles adhered to the inner wall of the material collecting cavity fall off, the material collecting cavity is convenient to clean, and the problem of material pollution is avoided.
Drawings
FIG. 1 is a schematic structural view of a dust-free pulverizer provided by the present invention;
in the figure: 1. a compressed air tank; 2. a motor; 3. a pipeline; 4. a grinding wheel; 5. a feeder; 6. sintering the plate; 7. a capture plate; 8. a material collection cavity; 9. an air hammer; 10. a one-way valve; 11. a collection barrel; 12. a dust removal bag; 13. an induced draft fan.
Detailed Description
The present invention will be described in detail with reference to fig. 1 and the following embodiments, but the present invention is not limited to the following embodiments.
Embodiment 1, as shown in fig. 1, a dust-free pulverizer comprises a hollow cylindrical grinding wheel 4, a material collecting cavity 8 connected with the grinding wheel 4, a feeder 5 connected with the grinding wheel 4, and a motor 2 connected with a compressed air tank 1 and controlling the feeder 5, wherein the grinding wheel 4 is provided with a pipeline 3 tangential to the inner wall of the grinding wheel 4, one end of the pipeline 3 away from the grinding wheel 4 is lower than one end close to the grinding wheel 4 from the horizontal plane, the pipeline 3 is provided with a through hole, specifically the through hole is positioned in the middle of the pipeline 3, the grinding wheel 4 is connected with the compressed air tank 1 and the feeder 5 through the pipeline 3, for convenience of illustration in fig. 1, the compressed air tank 1 is not connected with the pipeline 3, wherein the compressed air tank 1 is connected with the end of the pipeline 3, the feeder 5 is connected with the through hole of the pipeline 3, the dust-free pulverizer is provided with an induced draft fan 13, specifically, an induced draft fan 13 is communicated with the top end of the material collecting cavity 8, and a dust removing bag 12 is arranged at the air outlet of the induced draft fan 13; the upper portion that cavity 8 was collected to the material is the cylindricality, and the lower part is the round platform type, and the material is collected and is surrounded on the middle part inner wall of cavity 8 and be equipped with sintering plate 6, and the upper portion that cavity 8 was collected to the material is equipped with the air inlet, and the bottom is equipped with the discharge gate, and the air inlet coats and is stamped entrapment board 7, and the discharge gate coats and is stamped check valve 10, and collecting vessel 11 is located the lower extreme of discharge gate, and the surface that cavity 8 was collected to the material is equipped with air hammer 9, and air hammer 9 is located the lower part that cavity 8 was collected to the material.
The working principle and the process of the dust-free pulverizer are as follows: an external compressed air tank 1 is connected with one end of a pipeline 3, a feeder 5 is connected with a through hole on the pipeline 3, materials are put into the feeder 5, a motor 2 is started to drive the feeder 5 to input the materials into a grinding wheel 4, then the compressed air tank 1 is started to inject expansion gas into the grinding wheel 4, material particles are firstly conveyed into the pipeline 3 and then conveyed into the grinding wheel 4 through high-pressure air flow, therefore, the material particles entering the grinding wheel are all provided with force provided by the high-pressure air flow, the grinding efficiency is high, the materials are impacted with each other due to the circular motion of the injected expansion gas, the materials are sheared and are reversely impacted with the upper end and the lower end of the grinding wheel 4 to be ground, because the distance from one end of the pipeline 3 far away from the grinding wheel 4 to the horizontal plane is lower than the end close to the grinding wheel 4, upward component force exists when the material particles enter the grinding wheel 4, and the staying time of the material particles with large mass in the air is prolonged, the impact and shearing frequency of the material particles with large mass and other particles is increased, so that the material particles with large mass are crushed, and the crushing effect is good; in the process of crushing, material particles with the uniformity meeting expectations are conveyed to the material collecting cavity 8 by air flow due to centrifugal force, the material particles with the uniformity not meeting expectations are continuously crushed, so that the grinding uniformity is improved, the induced draft fan 13 is additionally arranged on the material collecting cavity 8, the pressure of the material collecting cavity 8 is reduced, the dead weight of most material particles is larger than the force provided by high-pressure air flow, the material particles in the material collecting cavity 8 fall along with the gravity, the lower part of the material collecting cavity 8 is in a circular table shape, so that the material particles adhered to the inner wall of the lower part of the material collecting cavity 8 fall along with the gravity, the material particles adhered to the inner wall of the lower part of the material collecting cavity 8 are vibrated by the impact force generated by the air hammer 9, the material particles adhered to the inner wall of the lower part of the material collecting cavity 8 fall off, the material collecting cavity 8 is convenient to clean, and the pollution problem caused by the mixing of different materials is avoided, the material is adhered to the lower part of the material collecting cavity 8, so that the effect of arranging the air hammer 9 at the lower part of the material collecting cavity 8 is best; meanwhile, the collecting barrel 11 located at the lower end of the discharge port collects material particles, the one-way valve 10 can be opened and closed freely to control the collection amount, a small part of the material particles are adsorbed by the sintering plate 6 along with the ascending process of the air flow, unadsorbed material particles are collected by the dust removal bag 12, so that the collection rate of the material particles is improved, the air inlet balances the pressure inside the material collection cavity 8, when the power of the induced draft fan 13 is too large, the air inlet sucks air balance pressure difference from the outside, the collecting plate 7 filters impurities in the air, the quality of the material particles is guaranteed, when the power of the induced draft fan is too small, the air inlet outputs the air balance pressure difference from the outside, the collecting plate 7 filters the material particles, and dust pollution is prevented.