CN213766852U

CN213766852U - Multi-station disc machine

Info

Publication number: CN213766852U
Application number: CN202022873328.8U
Authority: CN
Inventors: 彭俊彪
Original assignee: Huizhou Yonghua Sponge Products Co ltd
Current assignee: Huizhou Yonghua Sponge Products Co ltd
Priority date: 2020-12-02
Filing date: 2020-12-02
Publication date: 2021-07-23
Anticipated expiration: 2030-12-02

Abstract

The utility model discloses a multistation disc machine, include: the major structure, the major structure includes the disc, there is the base bottom of disc through slide rail sliding connection, the first pivot of bottom fixedly connected with of disc, the bottom fixedly connected with box of base, the motor is installed to the bottom of box, the output of motor inserts in the inside fixedly connected with second pivot of box, the utility model discloses when using, the multistation disc machine can place a plurality of moulds that have the sponge bead on the disc machine and carry out the compound die, and the disc rotates the mould through intermittent type nature and carries out the compound die under the MOLD CLAMPING APPARATUS, and the required temperature of sponge compound die is higher, and this can avoid the staff injured, and when safer, automatic feed compound die efficiency is higher, and the disc drives the mould and rotates 90 degrees at every turn, operates more accurately.

Description

Multi-station disc machine

Technical Field

The utility model relates to a disc machine technical field specifically is a multistation disc machine.

Background

In the process of manufacturing the sponge, the forming process of the EPS is a very important step, cured pre-foamed beads are heated by steam, pressure is generated after the cured pre-foamed beads are heated and expanded within a certain time, the sum of the pressure is greater than the steam pressure heated outside the beads, at the moment, a polymer is softened, the pressure in foam holes after a foaming agent is vaporized is greater than the pressure outside the foam holes, the beads are expanded again and expand to fill the gaps among the beads to form a whole block, which is a compression molding mechanism, the beads need to be accumulated in a mold for preheating and then mold closing, the existing machine for closing the mold by the sponge needs to be manually operated, preheating is needed before closing the mold by the sponge, the overhigh temperature easily causes harm to human bodies, the mold for closing the mold by the sponge needs to be cleaned and replaced after being used, and the mold of the existing mold closing machine is inconvenient to disassemble.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a multistation disc machine to solve the problem that proposes among the above-mentioned background art.

In order to achieve the above object, the utility model provides a following technical scheme:

a multi-station disc machine comprising:

the main body structure comprises a disc, the bottom of the disc is connected with a base in a sliding mode through a sliding rail, the bottom of the disc is fixedly connected with a first rotating shaft, the bottom of the base is fixedly connected with a box body, a motor is installed at the bottom of the box body, the output end of the motor is inserted into the box body and fixedly connected with a second rotating shaft, the bottom end of the first rotating shaft is inserted into the box body and rotatably connected with the inner bottom wall of the box body through a bearing, a first gear is sleeved on the outer side wall of the first rotating shaft, a second gear meshed and connected with the first gear is sleeved on the outer side wall of the second rotating shaft, four first grooves are annularly formed in the top of the disc, fixed blocks are fixedly connected with the inner bottom wall of the first grooves, a mold is inserted into the first grooves, and a mold cavity is formed in the top of the mold, the cavity has been seted up to the inside of fixed block, there is the arc piece inside diapire of cavity through slide rail sliding connection, the fixture block has all been inserted to the inside both sides wall of cavity, the one end of fixture block and the lateral wall laminating of arc piece, the second recess with fixed block looks adaptation is seted up to the outer wall bottom of mould, the draw-in groove with fixture block looks adaptation is seted up to the inside lateral wall of second recess.

By adopting the technical scheme, when in use, sponge beads needing to be subjected to die assembly are placed in the die cavity, the die is inserted into the first groove, the arc-shaped block is pushed to move along the slide rail, one end of the fixture block is arc-shaped, the fixture blocks on two sides are pushed, the fixture blocks penetrate through the cavity and are inserted into the clamping grooves, so that the die is fixed in the first groove, at the moment, the motor is started, the diameter of the first gear is the same as that of the second gear, the number of teeth of the second gear accounts for one fourth of the circumference, the first gear is a full gear, therefore, when the motor drives the second gear to rotate for one circle, the first gear rotates for ninety degrees, the die at the top of the disc is rotated to the lower part of the die assembly device to be subjected to die assembly, the die assembly is completed after a period of time, at the moment, the second gear is meshed with the first gear again, the first gear drives the disc to rotate for ninety degrees, the position of the die is changed, and (4) rotating out the mold after mold closing is finished, and rotating the mold to be closed to the lower part of the mold closing device for mold closing.

Preferably, the number of teeth of the first gear is thirty two, the number of teeth of the second gear is eight, and the number of teeth of the second gear occupies one fourth of the circumference of the gear.

By adopting the technical scheme, when the second gear rotates for one circle, the first gear rotates ninety degrees, so that the disc is driven to rotate ninety degrees, and the position of the die is changed.

Preferably, a through hole is formed in the inner side wall of the cavity, a third groove is formed in the inner side wall of the through hole, a T-shaped block is inserted into the third groove, and one end of the T-shaped block penetrates through the through hole and is inserted into the cavity.

Through adopting above-mentioned technical scheme, insert T type piece in the inside of cavity, the one end of T type piece and the lateral wall laminating of arc piece promote the arc piece and remove along the slide rail.

Preferably, the outer side wall of the fixture block is fixedly connected with a movable rod, the outer side wall of the movable rod is fixedly connected with a spring, and one end, far away from the movable rod, of the spring is fixedly connected to the inner side wall of the cavity.

Through adopting above-mentioned technical scheme, when needs take out the mould, take out T type piece, the arc piece loses thrust, and the spring promotes the carriage release lever and removes and reset.

Preferably, one end of the moving rod is fixedly connected with a sliding block, a sliding groove matched with the sliding block is formed in the inner side wall of the cavity, and the sliding block is connected to the inside of the sliding groove in a sliding mode.

Through adopting above-mentioned technical scheme, thereby the carriage release lever passes through slider sliding connection and realizes the inside wall removal of relative cavity in the inside of spout.

Preferably, the bottom of the base is fixedly connected with four support columns, and one end of each support column far away from the base is fixedly connected with a support base

Through adopting above-mentioned technical scheme, the support column has the supporting role to the base, supports the base and has enlarged the lifting surface area of support column.

Compared with the prior art, the beneficial effects of the utility model are that:

when the automatic feeding and clamping device is used, a plurality of molds with sponge beads can be placed on the disc machine to be clamped by the multi-station disc machine, the disc rotates the molds to the clamping device through intermittent rotation to clamp the molds, the temperature required by sponge clamping is higher, so that workers can be prevented from being injured, the automatic feeding and clamping efficiency is higher while the automatic feeding and clamping device is safer, the disc drives the molds to rotate 90 degrees each time, and the operation is more accurate;

two, the utility model discloses pulling T type piece after finishing using breaks away from the disc, can take out the mould and wash or change, and die holding is convenient simple with the dismantlement, labour saving and time saving.

Drawings

FIG. 1 is a front view of the present invention in cross section;

fig. 2 is a top view of the disc of the present invention;

fig. 3 is a front view of the fixing block of the present invention;

fig. 4 is a front sectional view of the mold of the present invention.

In the figure: 1. a disc; 2. a base; 3. a box body; 4. a first rotating shaft; 5. a second rotating shaft; 6. a first gear; 7. a second gear; 8. a motor; 9. a first groove; 10. a mold; 11. a fixed block; 12. a cavity; 13. an arc-shaped block; 14. a clamping block; 15. a travel bar; 16. a spring; 17. a card slot; 18. a through hole; 19. a second groove; 20. a T-shaped block; 21. a slider; 22. a chute; 23. a third groove; 24. a support pillar; 25. a support base; 26. a mold cavity.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-4, the present invention provides a technical solution:

as shown in fig. 1 to 4, a multi-station disc machine includes:

the main body structure comprises a disc 1, the bottom of the disc 1 is connected with a base 2 through a sliding rail in a sliding manner, the bottom of the disc 1 is fixedly connected with a first rotating shaft 4, the bottom of the base 2 is fixedly connected with a box 3, a motor 8 is installed at the bottom of the box 3, the output end of the motor 8 is inserted into the inner part of the box 3 and fixedly connected with a second rotating shaft 5, the bottom end of the first rotating shaft 4 is inserted into the inner part of the box 3 and rotatably connected with the inner bottom wall of the box 3 through a bearing, a first gear 6 is sleeved on the outer side wall of the first rotating shaft 4, a second gear 7 meshed and connected with the first gear 6 is sleeved on the outer side wall of the second rotating shaft 5, the number of teeth of the first gear 6 is thirty-two, the number of teeth of the second gear 7 is eight-teeth, the number of teeth of the second gear 7 accounts for one fourth of the circumference of the gear, when the second gear 7 rotates for one circle, the first gear 6 rotates for ninety degrees, thereby driving the disc 1 to rotate for ninety degrees, the position of a mold 10 is changed, four first grooves 9 are annularly arranged at the top of a disc 1, the inner bottom wall of each first groove 9 is fixedly connected with a fixed block 11, the mold 10 is inserted into the first groove 9, a mold cavity 26 is arranged at the top of the mold 10, a cavity 12 is arranged inside the fixed block 11, the inner bottom wall of the cavity 12 is slidably connected with an arc block 13 through a slide rail, fixture blocks 14 are inserted into the inner two side walls of the cavity 12, one end of each fixture block 14 is attached to the outer side wall of the arc block 13, a second groove 19 matched with the fixed block 11 is arranged at the bottom of the outer wall of the mold 10, a clamping groove 17 matched with the fixture block 14 is arranged on the inner side wall of the cavity 12, a through hole 18 is arranged on the inner side wall of the through hole 18, a third groove 23 is arranged on the inner side wall of the through hole 18, a T-shaped block 20 is inserted into the third groove 23, one end of the T-shaped block 20 penetrates through the through hole 18 and is inserted into the cavity 12, inserting a T-shaped block 20 into the cavity 12, attaching one end of the T-shaped block 20 to the outer side wall of the arc-shaped block 13, pushing the arc-shaped block 13 to move along the slide rail, fixedly connecting a movable rod 15 to the outer side wall of a fixture block 14, fixedly connecting a spring 16 to the outer side wall of the movable rod 15, fixedly connecting one end of the spring 16, which is far away from the movable rod 15, to the inner side wall of the cavity 12, when the mold 10 needs to be taken out, taking out the T-shaped block 20, the arc-shaped block 13 loses thrust, pushing the movable rod 15 to move and reset by the spring 16, fixedly connecting one end of the movable rod 15 with a slider 21, arranging a chute 22 on the inner side wall of the cavity 12, sliding the slider 21 in sliding connection with the chute 22, sliding the movable rod 15 in sliding connection with the chute 22 through the slider 21 to realize movement relative to the inner side wall of the cavity 12, fixedly connecting the bottom of the base 2 with four supporting columns 24, one end fixedly connected with support base 25 that base 2 was kept away from to support column 24, support column 24 has the supporting role to base 2, supports base 25 and has enlarged the lifting surface area of support column 24.

The structure principle is as follows: when the mold closing device is used, sponge beads needing to be closed are placed in the mold cavity 26, the mold 10 is inserted into the first groove 9, the T-shaped block 20 is pushed to move, the arc-shaped block 13 is pushed to move along the sliding rail, one end of the fixture block 14 is arc-shaped, the fixture blocks 14 on two sides are pushed, the fixture blocks 14 penetrate through the cavity 12 and are inserted into the clamping grooves 17, the mold 10 is fixed inside the first groove 9, the motor 8 is started at the moment, the diameters of the first gear 6 and the second gear 7 are the same, the number of teeth of the second gear 7 accounts for one fourth of the circumference, the first gear 6 is a full gear, therefore, when the motor 8 drives the second gear 7 to rotate for one circle, the first gear 6 rotates for ninety degrees, the mold 10 on the top of the disc 1 is rotated to the lower side of the mold closing device to be closed, after a period of time, the mold closing is completed, at the moment, the second gear 7 is meshed with the first gear 6 again, the first gear 6 drives the disc 1 to rotate ninety degrees, the position of the mold 10 is changed, the mold 10 which is closed is rotated out, and the mold 10 to be closed is rotated to the lower part of the mold closing device to be closed for mold closing.

In conclusion, the multi-station disc machine can place a plurality of moulds 10 with sponges on the disc 1 for die assembly, manpower resources are saved, the T-shaped blocks 20 are pushed to drive the arc-shaped blocks 13 to move, the moulds 10 are fixed in the first grooves 9, and the operation is simple and convenient.

The part not involved in the utility model is the same as the prior art or can be realized by adopting the prior art. Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. A multi-station disc machine, comprising:

the main body structure comprises a disc (1), the bottom of the disc (1) is connected with a base (2) through a sliding rail in a sliding manner, the bottom of the disc (1) is fixedly connected with a first rotating shaft (4), the bottom of the base (2) is fixedly connected with a box body (3), a motor (8) is installed at the bottom of the box body (3), the output end of the motor (8) is inserted into the inner fixedly connected with a second rotating shaft (5) of the box body (3), the bottom end of the first rotating shaft (4) is inserted into the inner part of the box body (3) and is connected with the inner bottom wall of the box body (3) through a bearing in a rotating manner, a first gear (6) is sleeved on the outer side wall of the first rotating shaft (4), a second gear (7) meshed and connected with the first gear (6) is sleeved on the outer side wall of the second rotating shaft (5), first grooves (9) with four in number are annularly formed in the top of the disc (1), the utility model discloses a die, including the inside diapire of first recess (9), the inside diapire fixedly connected with fixed block (11) of first recess (9), mould (10) have been inserted in the inside of first recess (9), die cavity (26) have been seted up at the top of mould (10), cavity (12) have been seted up to the inside of fixed block (11), the inside diapire of cavity (12) has arc piece (13) through slide rail sliding connection, fixture block (14) have all been inserted to the inside both sides wall of cavity (12), the one end of fixture block (14) is laminated with the lateral wall of arc piece (13), second recess (19) with fixed block (11) looks adaptation are seted up to the outer wall bottom of mould (10), draw-in groove (17) with fixture block (14) looks adaptation are seted up to the inside lateral wall of second recess (19).

2. A multistation disc machine according to claim 1, characterized in that: the number of teeth of the first gear (6) is thirty-two, the number of teeth of the second gear (7) is eight, and the number of teeth of the second gear (7) accounts for one fourth of the circumference of the gear.

3. A multistation disc machine according to claim 1, characterized in that: the inner side wall of the cavity (12) is provided with a through hole (18), the inner side wall of the through hole (18) is provided with a third groove (23), a T-shaped block (20) is inserted into the third groove (23), and one end of the T-shaped block (20) penetrates through the through hole (18) and is inserted into the cavity (12).

4. A multistation disc machine according to claim 1, characterized in that: the outer side wall of the clamping block (14) is fixedly connected with a moving rod (15), the outer side wall of the moving rod (15) is fixedly connected with a spring (16), and one end, far away from the moving rod (15), of the spring (16) is fixedly connected to the inner side wall of the cavity (12).

5. A multistation disc machine according to claim 4, characterized in that: one end fixedly connected with slider (21) of carriage release lever (15), spout (22) with slider (21) looks adaptation are seted up to the inside wall of cavity (12), slider (21) sliding connection is in the inside of spout (22).

6. A multistation disc machine according to claim 1, characterized in that: the bottom fixedly connected with quantity of base (2) is support column (24) four, the one end fixedly connected with support base (25) of base (2) is kept away from in support column (24).