CN213764730U

CN213764730U - Industrial automation welding set

Info

Publication number: CN213764730U
Application number: CN202022649525.1U
Authority: CN
Inventors: 邹稳蓬; 刘飞; 马玉龙
Original assignee: Individual
Current assignee: Individual
Priority date: 2020-11-16
Filing date: 2020-11-16
Publication date: 2021-07-23
Anticipated expiration: 2030-11-16

Abstract

The utility model discloses an industrial automation welding set, which comprises an outer shell, the inner wall bottom left side rigid coupling of shell has the support, the top right side rigid coupling of shell has welding set, tilting mechanism is installed to the inner wall of support, tilting mechanism includes motor, first sheave, belt, second sheave, stock and broadplate, the outer wall below of motor and the inner wall looks rigid coupling of support, the output of motor and the right side looks rigid coupling of first sheave. The turnover mechanism has the advantages that the turnover mechanism is used for changing manual turnover, the operation difficulty is reduced, the angle is convenient to control, the welding effect is guaranteed, the work difficulty is reduced, two transverse plates of the protection mechanism are used for protecting a supporting surface below, sparks are prevented from being fired, damage is avoided, maintenance cost is reduced, practicability is improved, the arc plates of the fixing mechanism are rotated, welding workpieces of different shapes are fixed, the trouble of replacing clamps is eliminated, time is saved, work efficiency is improved, and convenience is brought to popularization.

Description

Industrial automation welding set

Technical Field

The utility model relates to an industrial automation welding set technical field specifically is an industrial automation welding set.

Background

In recent 20 years, with the development of digitization, automation, computers, mechanical design technologies and high importance on welding quality, automatic welding has developed into an advanced manufacturing technology, and automatic welding equipment plays an increasingly important role in various industrial applications, and the application range is rapidly expanding.

The current industrial automation welding set adopts the manual work to overturn when using, and the operation degree of difficulty is big, and the angle is not convenient for control, influences the welding effect, has increased the work degree of difficulty to the spark is easy to the bottom sprag face firing during the welding, leads to damaging, increases the maintenance cost, has reduced the practicality, and welding workpiece centre gripping shape is single simultaneously, needs to change anchor clamps, and the waste time has reduced work efficiency, is not conform to modern's user demand.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide an industrial automation welding set to propose current industrial automation welding set and adopt the manual work to overturn when using among the solution above-mentioned background art, the operation degree of difficulty is big, and the angle is not convenient for control, influences the welding effect, has increased the problem of the work degree of difficulty.

In order to achieve the above object, the utility model provides a following technical scheme: an industrial automatic welding device comprises a shell, wherein a support is fixedly connected to the left side of the bottom of the inner wall of the shell, a welding device is fixedly connected to the right side of the top of the shell, and a turnover mechanism is mounted on the inner wall of the support;

the turnover mechanism comprises a motor, a first grooved pulley, a belt, a second grooved pulley, a long rod and a wide plate;

the outer wall of the motor is fixedly connected with the inner wall of the support, the output end of the motor is fixedly connected with the right side of the first grooved pulley, the outer wall of the first grooved pulley is rotatably connected with the outer wall of the second grooved pulley through a belt, the inner wall of the second grooved pulley is fixedly connected with the left side of the outer wall of the long rod, the left side and the right side of the long rod are rotatably connected with the left side and the right side of the inner wall of the shell respectively, and the outer wall of the long rod is fixedly connected with the inner wall of the wide plate. The wide plate is reversed, and the welding is convenient for the reversal welding.

Preferably, the first sheave diameter is one half of the second sheave diameter. The second sheave is slowed down in rotation speed.

Preferably, the grooves are formed in the upper side, the lower side and the left side of the outer wall of the wide plate. The vertical rod is convenient to insert.

Preferably, curved grooves are machined on the left side and the right side of the outer wall of the wide plate, and protection mechanisms are installed on the inner walls of the two curved grooves;

the protection mechanism comprises a ball, a transverse plate, a vertical rod, a curved block and a spring;

the outer wall top of ball and the sliding clamping below the inner wall of curved groove, the bottom of ball and the top left side of diaphragm are rigid coupling mutually, the inner wall of diaphragm and the outer wall clearance fit of montant, the bottom of montant and the top of bent piece rigid coupling mutually, the outer wall of montant cup joints with the inner wall of spring mutually, the upper and lower both sides of spring respectively with the bottom of diaphragm and the top of bent piece rigid coupling mutually. Prevent the spark generated by welding from falling out.

Preferably, the top of the vertical rod is inserted into the corresponding groove on the outer wall of the wide plate. Preventing the ball from rotating in the curved groove.

Preferably, the left side and the right side of the inner wall of the wide plate are fixedly connected with square frames, and the inner walls of the two square frames are provided with fixing mechanisms;

the fixing mechanism comprises a straight plate, a threaded rod, an upright rod, an arc plate, a bolt and a handle;

the left side of straight board and the inner wall left side slip joint of square frame, the positive left side of straight board and the outer wall threaded connection of threaded rod, the upper and lower both sides of threaded rod rotate with the inner wall of square frame about both sides respectively and link to each other, the positive right side of straight board rotates with the outer wall of pole setting and links to each other, the upper and lower both sides of pole setting respectively with the inboard looks rigid coupling of arc board, the right side top of straight board and the outer wall threaded connection of bolt, the bottom of threaded rod and the top looks rigid coupling of handle. And fixing the workpieces to be welded.

Preferably, the slot has been processed to the outer wall top equidistance of pole setting, the left side of bolt is pegged graft mutually with the corresponding slot in the outer wall top of pole setting, two the equal rigid coupling in outside of arc board has the rubber pad. The bolt is inserted into the notch above the vertical rod to prevent the vertical rod from rotating.

Preferably, the straight plate and the threaded rod form a lifting mechanism. The threaded rod rotates to drive the straight plate to move up and down.

Compared with the prior art, the beneficial effects of the utility model are that: this industrial automation welding set has changed artifical upset through tilting mechanism, has reduced the operation degree of difficulty, and the angle is convenient for control, has guaranteed the welding effect, has reduced the work degree of difficulty.

The lower supporting surface is protected by the two transverse plates of the protection mechanism, sparks are prevented from being fired, damage is avoided, maintenance cost is reduced, and practicability is improved.

The fixing mechanism has the advantages that the arc plates of the fixing mechanism rotate, so that the welding workpieces in different shapes are fixed, the trouble of replacing the clamp is eliminated, the time is saved, the working efficiency is improved, and the popularization is facilitated.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic view of the connection structure of the housing, the bracket and the motor in FIG. 1;

fig. 3 is a schematic view showing a connection relationship between the first sheave, the belt and the second sheave in fig. 1;

fig. 4 is a schematic view of the connection relationship between the straight plate, the threaded rod and the upright rod in fig. 1.

In the figure: 1. the device comprises a shell, 2, a turnover mechanism, 201, a motor, 202, a first sheave, 203, a belt, 204, a second sheave, 205, a long rod, 206, a wide plate, 3, a protection mechanism, 301, a round ball, 302, a transverse plate, 303, a vertical rod, 304, a curved block, 305, a spring, 4, a fixing mechanism, 401, a straight plate, 402, a threaded rod, 403, a vertical rod, 404, an arc plate, 405, a bolt, 406, a handle, 5, a support, 6, a curved groove, 7, a square frame, 8 and a welding device.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-4, the present invention provides a technical solution: an industrial automatic welding device comprises a shell 1, a support 5 is fixedly connected to the left side of the bottom of the inner wall of the shell 1, a welding device 8 is fixedly connected to the right side of the top of the shell 1, the type of the welding device 8 is HC-1.1, a turnover mechanism 2 is installed on the inner wall of the support 5, the turnover mechanism 2 comprises a motor 201, a first grooved pulley 202, a belt 203, a second grooved pulley 204, a long rod 205 and a wide plate 206, the lower portion of the outer wall of the motor 201 is fixedly connected with the inner wall of the support 5, the type of the motor 201 is Y2-1, the output end of the motor 201 is fixedly connected with the right side of the first grooved pulley 202, the outer wall of the first grooved pulley 202 is rotatably connected with the outer wall of the second grooved pulley 204 through the belt 203, the first grooved pulley 202 rotates to drive the second grooved pulley 204 to rotate through the belt 203, the inner wall of the second grooved pulley 204 is fixedly connected with the left side of the outer wall of the long rod 205, the left side and the right side of the long rod 205 are rotatably connected with the left side and the left side of the inner wall of the shell 1 respectively, the long rod 205 is forced to rotate through the bearings on the left and right sides of the inner wall of the shell 1, and the outer wall of the long rod 205 is fixedly connected with the inner wall of the wide plate 206.

The diameter of the first sheave 202 is one half of that of the second sheave 204, the rotation speed of the second sheave 204 is slower, grooves are formed in the upper side and the lower side of the outer wall of the wide plate 206, curved grooves 6 are formed in the left side and the right side of the outer wall of the wide plate 206, the inner walls of the two curved grooves 6 are provided with the protection mechanisms 3, each protection mechanism 3 comprises a round ball 301, a transverse plate 302, a vertical rod 303, a curved block 304 and a spring 305, the upper side of the outer wall of the round ball 301 is in sliding clamping connection with the lower side of the inner wall of the curved groove 6, the round ball 301 is forced to do circular motion through the curved groove 6, the bottom of the round ball 301 is fixedly connected with the left side of the top of the transverse plate 302, the inner wall of the transverse plate 302 is in clearance fit with the outer wall of the vertical rod 303, the vertical rod 302 is forced to move up and down through the inner wall of the transverse plate 302, the bottom of the vertical rod 303 is fixedly connected with the top of the curved block 304, the outer wall of the vertical rod 303 is sleeved with the inner wall of the spring 305, the upper side and the lower side of the spring 305 are fixedly connected with the bottom of the transverse plate 302 and the top of the curved block 304 respectively, the vertical rod 303 rebounds through the spring 305 after being stressed and moved, the top of the vertical rod 303 is inserted into a corresponding groove of the outer wall of the wide plate 206, square frames 7 are fixedly connected to the left and right sides of the inner wall of the wide plate 206, fixing mechanisms 4 are mounted on the inner walls of the two square frames 7, each fixing mechanism 4 comprises a straight plate 401, a threaded rod 402, a vertical rod 403, an arc plate 404, a bolt 405 and a handle 406, the left side of each straight plate 401 is slidably clamped with the left side of the inner wall of the corresponding square frame 7, the straight plates 401 are stressed to slide up and down through the left sides of the inner walls of the corresponding square frames 7, the left sides of the front surfaces of the straight plates 401 are in threaded connection with the outer walls of the threaded rods 402, the upper and lower sides of the threaded rods 402 are respectively in rotating connection with the upper and lower sides of the inner walls of the corresponding square frames 7, the threaded rods 402 are stressed to rotate through bearings on the upper and lower sides of the inner walls of the corresponding to rotate, the right sides of the front surfaces of the corresponding vertical rods 401 are rotatably connected with the outer walls of the corresponding vertical rods 403, the corresponding straight plates 401 to rotate through bearings, the upper and lower both sides of pole setting 403 are respectively with the inboard looks rigid coupling of arc board 404, the right side top of straight board 401 and the outer wall threaded connection of bolt 405, the bottom of threaded rod 402 and the top looks rigid coupling of handle 406, the handle 406 is convenient for rotate threaded rod 402, the outer wall top equidistance processing of pole setting 403 has the notch, the left side of bolt 405 is pegged graft with the corresponding notch in outer wall top of pole setting 403 mutually, the equal rigid coupling in outside of two arc boards 404 has the rubber pad, the rubber pad increases frictional force, elevating system is constituteed to straight board 401 and threaded rod 402, threaded rod 402 rotates and drives straight board 401 and reciprocates.

In this example, when using the device, the workpieces to be welded are respectively placed at the bottom of the inner walls of the two side frames 7, then the handle 406 is rotated to further drive the threaded rod 402 to rotate, thereby the straight plate 401 moves downwards, the moving straight plate 401 drives the arc plate 404 to move downwards through the upright rod 403 until the arc plate 404 supports the workpieces tightly, when the workpieces are clamped, the inner sides of the two workpieces are butted, then the welding device 8 is communicated with the external numerical control equipment, the welding device 8 works to weld the workpieces, when welding the round workpieces, the bolt 405 rotates outwards to separate from the upright rod 403, then the arc plate 404 rotates at an angle when the upright rod 403 is rotated, the round workpieces are supported tightly through the inner walls of the arc plate 404, the bolt 405 rotates back to be inserted into the corresponding notch, the upright rod 403 is prevented from rotating, when the workpieces pass, double-sided welding is needed, the motor 201 is communicated with the external control power supply, the motor 201 works to drive the first grooved pulley 202 to rotate, so that the belt 203 drives the second grooved pulley 204 to rotate, the rotating second grooved pulley 204 drives the wide plate 206 to rotate through the long rod 205, after the wide plate 206 rotates 180 degrees, the motor 201 stops working, the bent block 304 is pulled outwards to separate the vertical rod 303 from the groove in the outer wall of the wide plate 206, then the round ball 301 rotates downwards on the outer wall of the bent groove 6, then the bent block 304 is loosened, the spring 305 provides elasticity to enable the vertical rod 303 to rebound and be inserted into the corresponding groove, the position of the transverse plate 302 is fixed, and then the rear end face of a workpiece is welded.

In the description of the present invention, it is to be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "other end", "upper", "one side", "top", "inner", "front", "center", "both ends", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention.

In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "disposed," "connected," "fixed," "screwed" and the like are to be construed broadly, e.g., as meaning fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; they may be directly connected or indirectly connected through an intermediate medium, and may be connected through the inside of two elements or in an interaction relationship between two elements, unless otherwise specifically defined, and the specific meaning of the above terms in the present invention will be understood by those skilled in the art according to specific situations.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. An industrial automation welding set, includes shell (1), its characterized in that: a support (5) is fixedly connected to the left side of the bottom of the inner wall of the shell (1), a welding device (8) is fixedly connected to the right side of the top of the shell (1), and a turnover mechanism (2) is mounted on the inner wall of the support (5);

the turnover mechanism (2) comprises a motor (201), a first grooved pulley (202), a belt (203), a second grooved pulley (204), a long rod (205) and a wide plate (206);

the outer wall below of motor (201) and the inner wall looks rigid coupling of support (5), the output of motor (201) and the right side looks rigid coupling of first sheave (202), the outer wall of first sheave (202) passes through belt (203) and rotates with the outer wall of second sheave (204) and links to each other, the inner wall of second sheave (204) and the outer wall left side rigid coupling of stock (205), the left and right sides of stock (205) rotates with the inner wall left and right sides of shell (1) respectively and links to each other, the outer wall of stock (205) and the inner wall looks rigid coupling of wide plate (206).

2. An industrial automated welding device according to claim 1, wherein: the diameter of the first grooved wheel (202) is one half of the diameter of the second grooved wheel (204).

3. An industrial automated welding device according to claim 1, wherein: grooves are formed in the upper side, the lower side, the left side and the right side of the outer wall of the wide plate (206).

4. An industrial automated welding device according to claim 1, wherein: curved grooves (6) are machined in the left side and the right side of the outer wall of the wide plate (206), and protection mechanisms (3) are installed on the inner walls of the two curved grooves (6);

the protection mechanism (3) comprises a round ball (301), a transverse plate (302), a vertical rod (303), a curved block (304) and a spring (305);

the outer wall top of ball (301) and the sliding joint in inner wall below of bent groove (6), the bottom of ball (301) and the top left side looks rigid coupling of diaphragm (302), the inner wall of diaphragm (302) and the outer wall clearance fit of montant (303), the bottom of montant (303) and the top looks rigid coupling of bent piece (304), the outer wall of montant (303) cup joints with the inner wall of spring (305) mutually, the upper and lower both sides of spring (305) respectively with the bottom of diaphragm (302) and the top looks rigid coupling of bent piece (304).

5. An industrial automated welding device according to claim 4, wherein: the top of the vertical rod (303) is inserted into the corresponding groove of the outer wall of the wide plate (206).

6. An industrial automated welding device according to claim 1, wherein: the left side and the right side of the inner wall of the wide plate (206) are fixedly connected with square frames (7), and the inner walls of the two square frames (7) are provided with fixing mechanisms (4);

the fixing mechanism (4) comprises a straight plate (401), a threaded rod (402), an upright rod (403), an arc plate (404), a bolt (405) and a handle (406);

the left side of straight board (401) and the inner wall left side slip joint of square frame (7), the positive left side of straight board (401) and the outer wall threaded connection of threaded rod (402), the upper and lower both sides of threaded rod (402) rotate with the upper and lower both sides of the inner wall of square frame (7) respectively and link to each other, the positive right side of straight board (401) rotates with the outer wall of pole setting (403) and links to each other, the upper and lower both sides of pole setting (403) respectively with the inboard looks rigid coupling of arc board (404), the right side top of straight board (401) and the outer wall threaded connection of bolt (405), the bottom of threaded rod (402) and the top looks rigid coupling of handle (406).

7. An industrial automated welding device according to claim 6, wherein: the processing of the outer wall top equidistance of pole setting (403) has the notch, the corresponding notch in the outer wall top of the left side of bolt (405) and pole setting (403) is pegged graft mutually, two the equal rigid coupling in outside of arc board (404) has the rubber pad.

8. An industrial automated welding device according to claim 6, wherein: the straight plate (401) and the threaded rod (402) form a lifting mechanism.