CN213763551U

CN213763551U - Evaporator shaping tool

Info

Publication number: CN213763551U
Application number: CN202022556394.2U
Authority: CN
Inventors: 肖和平
Original assignee: Jiangsu Sanqiao Intelligent Technology Co ltd
Current assignee: Jiangsu Sanqiao Intelligent Technology Co ltd
Priority date: 2020-11-06
Filing date: 2020-11-06
Publication date: 2021-07-23
Anticipated expiration: 2030-11-06

Abstract

The utility model provides an evaporator shaping tool, which comprises a base, a shaping mechanism, a control mechanism and a limiting block, wherein the shaping mechanism, the control mechanism and the limiting block are all arranged on the base; the shaping mechanism comprises a horizontal shaping mechanism, a transverse shaping mechanism and a vertical shaping mechanism, wherein the vertical shaping mechanism and the transverse shaping mechanism are respectively positioned at two sides of the horizontal shaping mechanism; the control mechanism is positioned on one side of the base and used for controlling the movement of the shaping mechanism. The utility model provides a pair of evaporimeter shaping device has solved the inconsistent problem of plastic work piece stagger angle among the prior art.

Description

Evaporator shaping tool

Technical Field

The application relates to the technical field of evaporators, in particular to an evaporator shaping tool.

Background

In the actual production process of the evaporator in the refrigeration industry, a small pipe with the pipe length of 3 meters and the pipe outer diameter of 13.5mm needs to be sleeved into a large pipe with the pipe outer diameter of 24mm and fixed through welding, and the inner wall of the large pipe and the outer wall of the small pipe are both provided with threads.

Therefore, it is an urgent need to solve the problem of the art to provide an evaporator shaping tool to control the stagger angle of the bent tube in the horizontal, vertical and horizontal directions when forming the 180-degree bent tube.

SUMMERY OF THE UTILITY MODEL

The utility model aims at providing an evaporimeter plastic frock to the solution is when doing 180 return bends, the inconsistent problem of return bend stagger angle.

In order to achieve the purpose, the utility model adopts the following technical proposal:

the utility model provides an evaporimeter plastic frock, includes base, stopper, plastic mechanism and is used for control the control mechanism of plastic mechanism motion, stopper, plastic mechanism and control mechanism all set up on the base, plastic mechanism includes vertical plastic mechanism, horizontal plastic mechanism and horizontal plastic mechanism, vertical plastic mechanism and horizontal plastic mechanism are located respectively horizontal plastic mechanism's both sides, horizontal plastic mechanism is provided with the pressure strip, horizontal plastic mechanism is provided with left push pedal, vertical plastic mechanism is provided with the holding down plate.

Further, the base includes a shaping platform and a support.

Further, the vertical shaping mechanism further comprises a first adjustable cylinder, a first guide shaft, a first guide sleeve and a first fixing frame arranged below the first adjustable cylinder, the first adjustable cylinder is fixedly connected with the lower pressing plate, the first guide shaft is located on one side of the first adjustable cylinder, and the first guide shaft penetrates through the first guide sleeve and is fixedly connected with the lower pressing plate.

Further, first mount includes diaphragm, riser and wallboard, the one end fixed connection of diaphragm on the first adjustable cylinder, the other end with the top fixed connection of riser, the bottom mounting of riser sets up on the plastic platform, the left end face and the up end of wallboard fixed connection respectively in the vertical middle part of riser with the horizontal middle part of diaphragm, the lower terminal surface butt of wallboard is in on the plastic platform, first uide bushing is fixed in the diaphragm.

Furthermore, the transverse shaping mechanism further comprises a second adjustable cylinder, a second guide shaft, a second guide sleeve and a second fixing frame for fixing the second adjustable cylinder, the second adjustable cylinder is fixedly connected with the left push plate, the second guide shaft is located on one side of the second adjustable cylinder, and the second guide shaft penetrates through the second guide sleeve and is fixedly connected with the left push plate.

Furthermore, the second fixing frame comprises a vertical plate, a first angle plate and a second angle plate, one end of the vertical plate is fixedly connected to the second adjustable cylinder, the other end of the vertical plate is connected to the left end faces of the first angle plate and the second angle plate, the bottom end faces of the first angle plate and the second angle plate are fixedly connected to the shaping platform, and the second guide sleeve is arranged in the vertical plate.

Furthermore, the horizontal shaping mechanism further comprises a rotary cylinder and a third fixing frame for fixing the rotary cylinder, the rotary cylinder is arranged below the shaping platform, an ejector rod of the rotary cylinder penetrates through the shaping platform, and the pressing plate and the ejector rod of the rotary cylinder are clamped and fixed through a space ring.

Further, the third mount includes fixed plate, left branch fagging and right branch fagging, the middle part fixed connection of fixed plate is in revolving cylinder's bottom, left branch fagging and right branch fagging set up respectively revolving cylinder's both sides, the one end of left branch fagging and right branch fagging respectively with the both ends of fixed plate link to each other, and the equal fixed connection of the other end is in on the plastic platform.

Further, control mechanism includes cylinder manifold, control valve, cylinder manifold blind plate, cylinder manifold end cap and silencer, the control valve sets up on the cylinder manifold, the cylinder manifold sets up the below of plastic platform one side, the cylinder manifold blind plate sets up on the cylinder manifold, the cylinder manifold end cap is installed on the interface of cylinder manifold, install the gas vent of cylinder manifold the silencer.

Further, the control valve comprises a first control valve, a second control valve and a third control valve, the first control valve controls the movement of the horizontal shaping mechanism, the second control valve controls the movement of the vertical shaping mechanism, and the third control valve controls the movement of the transverse shaping mechanism.

The application provides a beneficial effect of evaporimeter plastic frock:

according to the technical scheme, the control mechanism controls the horizontal shaping mechanism, the vertical shaping mechanism and the horizontal shaping mechanism in the horizontal direction, the vertical direction and the horizontal direction, the stagger angle is effectively controlled when 180-degree bent pipes are manufactured in the operation process, and the beneficial effect of consistency of the stagger angle of the bent pipes is achieved.

Drawings

In order to more clearly illustrate the embodiments of the present application, the drawings needed to be used in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments described in the present application, and that other drawings can be obtained by those skilled in the art without inventive exercise.

Fig. 1 is a front view of an evaporator shaping tool according to an embodiment of the present disclosure, in which an evaporator tube is clamped;

fig. 2 is a schematic structural view of an evaporator shaping tool according to an embodiment of the present application, in which an evaporator tube is clamped;

fig. 3 is a top view of an evaporator shaping tool according to an embodiment of the present disclosure, wherein an evaporator tube is clamped;

fig. 4 is a schematic structural diagram of a control mechanism according to an embodiment of the present application.

Reference numerals:

1: a shaping mechanism; 2: a control mechanism; 3: a limiting block; 4: a base; 11: a horizontal shaping mechanism; 13: a vertical shaping mechanism; 15: a transverse shaping mechanism; 21: a control valve; 22: a bus bar; 23: a cylinder manifold plug; 24: a bus bar blind plate; 25: a muffler; 31: a first stopper; 33: a second limiting block; 41: a shaping platform; 42: a support body; 111: a rotating cylinder; 113: a fixing plate for fixing the rotary cylinder; 117: a compression plate; 118: a space ring; 131: a first adjustable cylinder; 132: a lower pressing plate; 133: a transverse plate; 134: a vertical plate; 135: a wallboard; 136: a first guide shaft; 137: a first guide sleeve; 151: a second adjustable cylinder; 152: a left push plate; 153: a second guide shaft; 154: a vertical plate; 155: a gusset; 156: a second guide sleeve; 211: a first control valve; 213: a second control valve; 215: a third control valve; 1151: a right support; 1153: a left support; 1551: a first gusset; 1552: a second corner panel.

Detailed Description

The technical solutions in the embodiments of the present disclosure will be described more fully hereinafter with reference to the non-limiting exemplary embodiments shown in the accompanying drawings and detailed in the following description, taken in conjunction with the accompanying drawings, which illustrate, more fully, the exemplary embodiments of the present disclosure and their various features and advantageous details. It should be noted that the features illustrated in the drawings are not necessarily drawn to scale. The present disclosure omits descriptions of well-known materials, components, and process techniques so as not to obscure the example embodiments of the present disclosure. The examples given are intended to facilitate an understanding of implementations of example embodiments of the disclosure and to further enable those of ordinary skill in the art to practice example embodiments. Thus, these examples should not be construed as limiting the scope of the embodiments of the disclosure.

Unless otherwise specifically defined, technical or scientific terms used herein shall have the ordinary meaning as understood by those of ordinary skill in the art to which this disclosure belongs. References herein to directions such as up, down, left, right, transverse, vertical, horizontal, etc., are made with reference to the directions such as up, down, left, right, transverse, vertical, horizontal, etc., in fig. 1 of the drawings, and the use of the terms "first," "second," "third," and the like do not denote any order, quantity, or importance, but rather are used to distinguish one element from another. Further, in the various embodiments of the present disclosure, the same or similar reference numerals denote the same or similar components.

Referring to fig. 1 to 3, an embodiment of the present application provides an evaporator shaping device, including a base 4, a limiting block 3, a shaping mechanism 1 and a control mechanism 2, where the limiting block 3, the shaping mechanism 1 and the control mechanism 2 are all disposed on the base 4; the shaping mechanism 1 comprises a horizontal shaping mechanism 11, a horizontal shaping mechanism 15 and a vertical shaping mechanism 13, wherein the vertical shaping mechanism 13 and the horizontal shaping mechanism 15 are respectively positioned at two sides of the horizontal shaping mechanism 11, the horizontal shaping mechanism 11 is provided with a pressing plate 117 which can rotate in a lifting manner, the horizontal shaping mechanism 15 is provided with a left pushing plate 152 in the left-right direction, and the vertical shaping mechanism 13 is provided with a lower pressing plate 132 in the up-down direction; the pressing plate 117 capable of lifting and rotating is arranged on a mandril of the rotary cylinder, after the rotary cylinder 111 is started, the mandril of the rotary cylinder drives the pressing plate 117 to rise and then rotate, and then the pressing plate descends to abut against and press the top of the outer wall of the evaporation tube; the left push plate 152 in the left-right direction is arranged at an ejector rod at one end of the second adjustable cylinder 151, and after the second adjustable cylinder 151 is started, the ejector rod at one end of the second adjustable cylinder 151 drives the left push plate 152 to move leftwards and abut against the side part of the outer wall of the evaporation tube; the lower pressing plate 132 in the up-down direction is arranged on the ejector rod at one end of the first adjustable cylinder 131, and after the first adjustable cylinder 131 is started, the ejector rod at one end of the first adjustable cylinder 131 drives the lower pressing plate 132 to move downwards and abut against the outer wall of the evaporation tube; the control mechanism 2 is positioned at one side of the base 4 and is used for controlling the movement of the shaping mechanism 1; stopper 3 distributes on horizontal plastic platform, is the shape of falling V and arranges on the base, and first stopper 31 and second stopper 33 are located the open end that is located the evaporating pipe return bend, and the third stopper is located the department of buckling of evaporating pipe return bend, plays spacing benchmark effect, guarantees to place the work piece in same position.

By applying the technical scheme of the embodiment of the application, the bent evaporation tube is put into the device through the horizontal shaping mechanism 11, the horizontal shaping mechanism 15, the vertical shaping mechanism 13 and the limiting block 3 which are fixed on the shaping platform, under the control of the control mechanism 2, the pressing plate 117 of the horizontal shaping mechanism 11 presses the evaporating pipe against the shaping platform 41, then the lower pressing plate 132 of the vertical shaping mechanism 13 moves downwards to press the bent pipe of the evaporating pipe to control the angle of the bent pipe in the vertical direction, then the left pushing plate 152 of the transverse shaping mechanism 15 moves leftwards to push the bent pipe of the evaporating pipe to a preset position leftwards to increase the stagger angle, finally the left pushing plate 152 of the transverse shaping mechanism 15 moves rightwards in sequence under the control of the control mechanism 2, the lower pressing plate 132 of the vertical shaping mechanism 13 moves upwards, and the pressing plate 117 of the horizontal shaping mechanism 11 rises to rotate. The overall process has all realized automatic work under control mechanism's control, has alleviateed workman's labour, has improved work efficiency, and the movement stroke of each plastic mechanism all sets for the predetermined value that has the adaptation, so the uniformity of the stagger angle of the evaporating pipe after the plastic is better, the technical scheme of the utility model can solve among the prior art when being 180 return bends, the inconsistent problem of return bend stagger angle.

In one preferred technical solution of this embodiment, the horizontal shaping mechanism 11 further includes a rotating cylinder 111 and a third fixing plate for fixing the rotating cylinder, the third fixing plate includes a fixing plate 113 and a supporting plate, and both are disposed below the shaping platform, wherein a top rod of the rotating cylinder 111 passes through a through hole of the shaping platform, the pressing plate 117 is disposed on the top rod of the rotating cylinder 111 and is clamped and fixed by a spacer 118, a middle portion of the fixing plate 113 is fixedly connected to a bottom end of the rotating cylinder 111, the supporting plate further includes a left supporting plate 1153 and a right supporting plate 1151, which are respectively disposed on two sides of the rotating cylinder 111, one end of the left supporting plate 1153 and one end of the right supporting plate 1151 are respectively connected to two ends of the fixing plate 113, and the other end is connected to the shaping platform 41. It should be noted that the fixing method of the position of the rotary cylinder 111 is not exclusive, and the fixing method of the rotary cylinder 111 may be such that the fixing plate 113 is provided at the upper end portion of the rotary cylinder, and the fixing plate 113 is directly connected to the shaping platform 41.

In one preferred technical solution of this embodiment, the vertical shaping mechanism 13 further includes a first adjustable cylinder 131, a first guide shaft 136, and a first fixing plate for fixing the first adjustable cylinder, wherein the lower pressing plate 132 is connected to the top bar at one end of the first adjustable cylinder 131 and one end of the first guide shaft 136. Further please refer to fig. 1, the first fixing plate for fixing the first adjustable cylinder includes a horizontal plate 133, a vertical plate 134 and a wall plate 135, one end of the vertical plate 134 is disposed on the shaping platform 41, the other end of the vertical plate 134 is connected with one end of the horizontal plate 133, the other end of the horizontal plate 133 is fixedly connected with the first adjustable cylinder 131, the first guide shaft 136 passes through the horizontal plate through the first guide sleeve 137 to perform linear motion, the first guide sleeve 137 is fixed on the horizontal plate 133, the upper end surface of the wall plate 135 is disposed at the horizontal middle portion of the horizontal plate 133, the left end surface is disposed at the vertical middle portion of the vertical plate 134, and the lower end surface abuts against the shaping platform 41.

It should be noted that, in the present embodiment, a fixing manner of the vertical shaping mechanism 13 is explained, and the fixing manner mainly depends on the fixed connection between the vertical plate 134 and the shaping platform 41; the height of its vertical plastic mechanism riser 133 is greater than the height of horizontal plastic mechanism riser 154, and first guiding axle 136 one end is connected with the holding down plate to run through diaphragm 133 through first uide bushing 137 and carry out linear motion, first guiding axle 136 plays the guide effect when the up-and-down motion of holding down plate 132 after first adjustable cylinder 131 starts, and plays the stable effect of support when holding down plate 132 application of force.

In one preferred technical solution of this embodiment, the transverse shaping mechanism 15 further includes a second adjustable cylinder 151, a second guide shaft 153, and a second fixing plate for fixing the second adjustable cylinder 151, wherein the left push plate 152 is connected to the top rod at one end of the second adjustable cylinder 151 and one end of the second guide shaft 153. Referring to fig. 3, the second fixing plate for fixing the second cylinder includes a vertical plate 154, a first angle plate 1551 and a second angle plate 1552, one end of the vertical plate 154 is connected to the second adjustable cylinder 151, and the other end is connected to left end surfaces of the first angle plate 1551 and the second angle plate 1552, lower end surfaces of the first angle plate 1551 and the second angle plate 1552 are fixedly disposed on the shaping platform 41, the second guide shaft 153 transversely penetrates through the vertical plate 154 through the second guide sleeve 156 to perform linear movement, and the second guide sleeve 156 is disposed in the vertical plate 154.

It should be noted that, in the present embodiment, the fixing manner of the transverse shaping mechanism 15 is explained, and the fixing manner mainly fixes the first corner plate 1551 and the second corner plate 1552 to the shaping platform; the second adjustable cylinder 151 is located above the reforming platform 41 at a distance from the reforming platform 41 so that the reforming work is conveniently placed on the reforming platform 41.

Referring to fig. 4, in one preferred embodiment of the present invention, the control mechanism 2 includes a bus bar 22, a control valve 21, a bus bar blind plate 24, a bus bar plug 23 and a muffler 25, wherein the control valve 21 is disposed on the bus bar 22, the bus bar 22 is disposed below one side of the shaping platform 41, the bus bar blind plate 24 is disposed on the bus bar 22, the bus bar plug 23 is connected to an end interface of the bus bar 22, and the muffler 25 is connected to an exhaust port of the bus bar 22. Further, the control valve 21 includes a first control valve 211, a second control valve 213, and a third control valve 215, wherein the first control valve 211 controls the movement of the horizontal shaping mechanism 11, the second control valve 213 controls the movement of the vertical shaping mechanism 13, and the third control valve 215 controls the movement of the horizontal shaping mechanism 15. Further, the manifold blank plate 24 includes a first manifold blank plate located between the first control valve 211 and the second control valve 213, and a second manifold blank plate located between the second control valve 213 and the third control valve 215.

The specific working principle is as follows:

putting the bent evaporation tube into the device, firstly, pressing down the first control valve 211, starting the rotary cylinder 111, driving the pressing plate 117 to be lifted upwards by the ejector rod of the rotary cylinder 111, and then rotating for 90 degrees to press the evaporation tube; secondly, the second control valve 213 is pressed again, the first adjustable cylinder 131 is started, and the ejector rod at one end of the first adjustable cylinder 131 drives the lower pressing plate 132 to move downwards to press one end of the evaporation tube; furthermore, the third control valve 215 is pressed, the second adjustable cylinder 151 is started, and the ejector rod at one end of the second adjustable cylinder 151 drives the left push plate 152 to move leftwards, so that one end of the evaporation tube is pushed leftwards to a preset position, and the stagger angle is increased; then, the third control valve 215 is pulled out in sequence to enable the left push plate 152 to move rightwards, the second control valve 213 is pulled out to enable the lower pressing plate 132 to move upwards, the first control valve 211 is pulled out to enable the pressing plate 117 to rise and rotate, and finally the shaped evaporation tube is taken out, so that automation of the whole operation process is achieved, labor force of workers is reduced, production efficiency is improved, and consistency of the angle deviation angle after the bent tube is shaped is achieved.

The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not intended to limit the present invention, and it will be apparent to those skilled in the art that various modifications and variations can be made in the embodiments of the present invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. The utility model provides an evaporimeter plastic frock, includes base, stopper, plastic mechanism and is used for control the control mechanism of plastic mechanism motion, stopper, plastic mechanism and control mechanism all set up on the base, its characterized in that, plastic mechanism includes vertical plastic mechanism, horizontal plastic mechanism and horizontal plastic mechanism, vertical plastic mechanism and horizontal plastic mechanism are located respectively horizontal plastic mechanism's both sides, horizontal plastic mechanism is provided with the pressure strip, horizontal plastic mechanism is provided with left push pedal, vertical plastic mechanism is provided with the holding down plate.

2. The evaporator shaping tool according to claim 1, wherein the base comprises a shaping platform and a support.

3. The evaporator shaping tool according to claim 2, wherein the vertical shaping mechanism further comprises a first adjustable cylinder, a first guide shaft, a first guide sleeve and a first fixing frame arranged below the first adjustable cylinder, the first adjustable cylinder is fixedly connected with the lower pressing plate, the first guide shaft is located on one side of the first adjustable cylinder, and the first guide shaft penetrates through the first guide sleeve and is fixedly connected with the lower pressing plate.

4. The evaporator shaping tool according to claim 3, wherein the first fixing frame comprises a transverse plate, a vertical plate and a wall plate, one end of the transverse plate is fixedly connected to the first adjustable cylinder, the other end of the transverse plate is fixedly connected to the top end of the vertical plate, the bottom end of the vertical plate is fixedly arranged on the shaping platform, the left end face and the upper end face of the wall plate are fixedly connected to the vertical middle portion of the vertical plate and the transverse middle portion of the transverse plate respectively, the lower end face of the wall plate abuts against the shaping platform, and the first guide sleeve is fixed in the transverse plate.

5. The evaporator shaping tool according to claim 2, wherein the transverse shaping mechanism further comprises a second adjustable cylinder, a second guide shaft, a second guide sleeve and a second fixing frame for fixing the second adjustable cylinder, the second adjustable cylinder is fixedly connected with the left push plate, the second guide shaft is located on one side of the second adjustable cylinder, and the second guide shaft penetrates through the second guide sleeve and is fixedly connected with the left push plate.

6. The evaporator shaping tool according to claim 5, wherein the second fixing frame comprises a vertical plate, a first angle plate and a second angle plate, one end of the vertical plate is fixedly connected to the second adjustable cylinder, the other end of the vertical plate is connected to the left end faces of the first angle plate and the second angle plate, the bottom end faces of the first angle plate and the second angle plate are fixedly connected to the shaping platform, and the second guide sleeve is arranged in the vertical plate.

7. The evaporator shaping tool according to claim 2, wherein the horizontal shaping mechanism further comprises a rotary cylinder and a third fixing frame for fixing the rotary cylinder, the rotary cylinder is arranged below the shaping platform, a top rod of the rotary cylinder penetrates through the shaping platform, and the pressing plate and the top rod of the rotary cylinder are clamped and fixed through a spacer ring.

8. The evaporator shaping tool according to claim 7, wherein the third fixing frame comprises a fixing plate, a left supporting plate and a right supporting plate, the middle part of the fixing plate is fixedly connected to the bottom end of the rotary cylinder, the left supporting plate and the right supporting plate are respectively arranged on two sides of the rotary cylinder, one end of the left supporting plate and one end of the right supporting plate are respectively connected to two ends of the fixing plate, and the other end of the left supporting plate and the other end of the right supporting plate are both fixedly connected to the shaping platform.

9. The evaporator shaping tool according to claim 2, wherein the control mechanism comprises a manifold plate, a control valve, a manifold plate blind plate, a manifold plate plug and a silencer, the control valve is arranged on the manifold plate, the manifold plate is arranged below one side of the shaping platform, the manifold plate blind plate is arranged on the manifold plate, the manifold plate plug is mounted on an interface of the manifold plate, and the silencer is mounted at an exhaust port of the manifold plate.

10. The evaporator shaping tool of claim 9 wherein the control valve comprises a first control valve controlling movement of the horizontal shaping mechanism, a second control valve controlling movement of the vertical shaping mechanism, and a third control valve controlling movement of the horizontal shaping mechanism.