CN213762550U - Automatic hot zinc spraying device for yawing brake disc of wind power equipment - Google Patents
Automatic hot zinc spraying device for yawing brake disc of wind power equipment Download PDFInfo
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- CN213762550U CN213762550U CN202022210362.7U CN202022210362U CN213762550U CN 213762550 U CN213762550 U CN 213762550U CN 202022210362 U CN202022210362 U CN 202022210362U CN 213762550 U CN213762550 U CN 213762550U
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Abstract
The utility model relates to a wind power equipment production and processing technical field specifically is a be used for automatic hot zinc device that spouts of wind power equipment driftage brake disc, including the base, be equipped with the fixed station in the base, install second grade driving roller and bearing roller on the fixed station, second grade driving roller both ends are equipped with the second grade gear, and the second grade driving roller is connected with the brake disc, and base internally mounted has the motor, and the motor is connected with the bull stick. The hot air spraying device is provided with structures such as a transverse plate, a longitudinal plate, a push rod, a spraying box, a zinc storage box, a spraying pipe and the like, so that the spraying box wraps the brake disc, the spraying pipe can spray zinc layers on all surfaces of the brake disc, and the hot air spraying device is provided with structures such as a hot air blower, a hot air nozzle and the like, so that the sprayed zinc layers can be dried by hot blowing, and the spraying effect is improved; the brake disc spraying device is provided with a motor, a rotating rod, a primary gear, a secondary gear, a primary driving roller, a secondary driving roller and other structures, and can rotate the brake disc while fixing the brake disc, so that the spraying device can spray the whole brake disc in all directions.
Description
Technical Field
The utility model relates to a wind power equipment production and processing technology field specifically is a be used for automatic hot zinc spraying device of wind power equipment driftage brake disc.
Background
The wind turbine generator brake disc is important equipment for ensuring safe and stable yawing of the wind turbine generator, the wind turbine generator deflects along with the wind direction due to the change of the wind direction, and the yawing system ensures that the wind turbine generator rotates stably and is accurately positioned and aligned with the wind direction by adjusting the pressure of brake calipers on the brake disc. In order to prolong the service life of the brake disc, a zinc layer is sprayed on the surface of the brake disc by a manufacturer to achieve the anti-corrosion effect.
Because the yaw brake disc is large in size, a worker sprays one surface of the yaw brake disc by using a spraying machine in the traditional zinc spraying method, and the brake disc is turned over and then the other surface of the yaw brake disc is sprayed after a zinc layer is dried.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a be used for automatic hot zinc device that spouts of wind power equipment driftage brake disc to solve the problem that proposes in the above-mentioned background art.
In order to achieve the above object, the utility model provides a following technical scheme: the utility model provides a be used for automatic hot zinc device that spouts of wind power equipment driftage brake disc, includes the base, be equipped with the fixed station in the base, install second grade driving roller and bearing roller on the fixed station, second grade driving roller both ends are equipped with the second grade gear, the second grade driving roller is connected with the brake disc, base internally mounted has the motor, the motor is connected with the bull stick, be equipped with one-level gear and one-level driving roller on the bull stick, the pillar is installed to the top surface of base, the pillar is connected with the diaphragm, be equipped with the vertical plate on the diaphragm, the vertical plate is connected with the push rod, the push rod is connected with the spraying case, the inside of spraying case is equipped with stores up the zinc case, it is connected with the spray gun to store up the zinc case, the air heater is installed to the top surface of spraying case, the spraying incasement is equipped with hot air nozzle.
Preferably, the base is equipped with the hollow cuboid structure of rectangle open-ended for the top, and the fixed station welding is at the middle part of the inside bottom surface of base, and the lower part of fixed station is the cuboid structure, and fixed station upper surface both sides respectively are equipped with a curved baffle, and the middle part of baffle is equipped with a breach, and breach below fixed mounting has the second grade driving roller, and fixed mounting has a plurality of bearing roller between two baffles, and the brake disc has been placed on the surface of second grade driving roller and bearing roller, is equipped with a plurality of ball on the baffle, laminates each other with the side of brake disc.
Preferably, a motor is respectively installed to the both sides of fixed station, and every motor respectively is connected with a bull stick, is equipped with one-level gear and one-level driving roller on the bull stick, and bull stick and second grade gear intermeshing are connected, and one-level driving roller is located the breach department of baffle, and one-level driving roller closely laminates with the side of brake disc.
Preferably, the two pillars are arranged and welded on two sides of the top surface of the base, and the pillars on two sides and the mechanisms connected above the pillars are of symmetrical structures.
Preferably, two rows of rollers are installed on the top surface of the transverse plate, two sliding grooves are formed in the bottom of the spraying box, and the rollers are clamped inside the sliding grooves.
Preferably, the spraying case is the cuboid structure that the side is equipped with the arc recess, is equipped with a plurality of spray gun and hot air nozzle on the inner wall of recess, stores up the zinc case and is connected with the spray gun through the pipeline, and the air heater is connected with hot air nozzle through the pipeline.
Compared with the prior art, the beneficial effects of the utility model are that:
1. the hot air spraying device is provided with structures such as a transverse plate, a longitudinal plate, a push rod, a spraying box, a zinc storage box, a spraying pipe and the like, so that the spraying box wraps the brake disc, the spraying pipe can spray zinc layers on all surfaces of the brake disc, and the hot air spraying device is provided with structures such as a hot air blower, a hot air nozzle and the like, so that the sprayed zinc layers can be dried by hot blowing, and the spraying effect is improved;
2. the brake disc spraying device is provided with a motor, a rotating rod, a primary gear, a secondary gear, a primary driving roller, a secondary driving roller and other structures, and can rotate the brake disc while fixing the brake disc, so that the spraying device can spray the whole brake disc in all directions.
Drawings
FIG. 1 is a structural diagram of the device of the present invention;
FIG. 2 is a side sectional view of the structure of the device of the present invention;
FIG. 3 is a connection diagram of the fixing table of the present invention;
FIG. 4 is a top view of the fixing table of the present invention;
fig. 5 is a connection diagram of the spraying box of the utility model.
In the figure: brake disc 1, base 2, pillar 3, diaphragm 4, gyro wheel 41, vertical plate 5, spraying case 6, sliding tray 61, push rod 7, air heater 8, store up zinc case 9, spray gun 10, fixed station 11, motor 12, bull stick 13, primary gear 14, primary drive roller 15, secondary drive roller 16, secondary gear 17, bearing roller 18, hot-blast nozzle 19.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1 to 5, the present invention provides a technical solution: an automatic hot zinc spraying device for a yawing brake disc of wind power equipment comprises a base 2, wherein the base 2 is of a hollow cuboid structure with a rectangular opening at the upper part, a fixed table 11 is arranged in the base 2, the fixed table 11 is welded at the middle part of the bottom surface in the base 2, the lower part of the fixed table 11 is of a cuboid structure, two arc-shaped baffles are respectively arranged at two sides of the upper surface of the fixed table 11, a notch is arranged at the middle part of each baffle, a secondary driving roller 16 is fixedly arranged below the notch, a plurality of carrier rollers 18 are fixedly arranged between the two baffles, the brake disc 1 is placed on the surfaces of the secondary driving roller 16 and the carrier rollers 18, a plurality of balls are arranged on the baffles and are mutually attached to the side surface of the brake disc 1,
two-stage gears 17 are arranged at two ends of a two-stage driving roller 16, two motors 12 are respectively arranged at two sides of a fixed platform 11, each motor 12 is respectively connected with a rotating rod 13, a one-stage gear 14 and a one-stage driving roller 15 are arranged on each rotating rod 13, the rotating rods 13 and the two-stage gears 17 are meshed and connected with each other, the one-stage driving roller 15 is positioned at the notch of a baffle, the one-stage driving roller 15 is tightly attached to the side surface of the brake disc 1, the motor 12 is started to drive the one-stage gear 14 and the one-stage driving roller 15 to rotate through the rotating rods 13, the one-stage gear 14 is meshed and connected with the two-stage gear 17, so that the two-stage driving roller 16 rotates, the two-stage driving roller 16 and the one-stage driving roller 15 enable the brake disc 1 to rotate, therefore, the spraying device can carry out overall omnibearing spraying operation on the brake disc 1, an operating system is programmed according to the prior art, the rotating speed of the motors 12 is set appropriately, the rotating speed of the brake disc 1 is controlled, the thickness of the zinc layer on the surface of the brake disc 1 is optimal, and the zinc layer can be completely dried.
The top surface of the base 2 is provided with two pillars 3, the pillars 3 are provided with two pillars 3 and welded on two sides of the top surface of the base 2, the pillars 3 on two sides and the mechanisms connected above the pillars 3 are all of symmetrical structure, the pillars 3 are connected with a transverse plate 4, the top surface of the transverse plate 4 is provided with two rows of rollers 41, the transverse plate 4 is provided with a longitudinal plate 5, the longitudinal plate 5 is connected with a push rod 7, the push rod 7 is connected with a spraying box 6, the bottom of the spraying box 6 is provided with two sliding grooves 61, the rollers 41 are clamped in the sliding grooves 61, the spraying box 6 is internally provided with a zinc storage box 9, the top surface of the spraying box 6 is provided with a hot air blower 8, the spraying box 6 is of a cuboid structure with arc-shaped grooves on the side surface, the inner wall of the groove is provided with a plurality of spray guns 10 and hot air nozzles 19, the zinc storage box 9 is connected with the spray guns 10 through pipelines, the hot air blower 8 is connected with the hot air nozzles 19 through pipelines, the push rod 7 pushes the spraying box 6 to enable the spraying boxes 6 on two sides to wrap the upper end of the brake disc 1, the spray gun 10 is started to spray the zinc raw material in the zinc storage box 9 on each surface of the brake disc 1, the hot air blower 8 is started, hot air is sprayed to the surface of the brake disc 1 through the hot air nozzle 19, and the zinc layer on the surface is heated and dried.
The working principle is as follows: after a brake disc 1 is fixed above a fixed table 11, a push rod 7 pushes a spraying box 6 to enable the spraying boxes 6 on two sides to wrap the upper end of the brake disc 1, a spray gun 10 is started to spray zinc raw materials in a zinc storage box 9 on each surface of the brake disc 1, a hot air blower 8 is started, hot air is sprayed to the surface of the brake disc 1 through a hot air nozzle 19, and a zinc layer on the surface is heated and dried; the motor 12 starts to drive the first-level gear 14 and the first-level driving roller 15 to rotate through the rotating rod 13, the first-level gear 14 is meshed with the second-level gear 17 to be connected, the second-level driving roller 16 rotates, the second-level driving roller 16 and the first-level driving roller 15 enable the brake disc 1 to start to rotate, and therefore the spraying device can conduct spraying operation on the whole brake disc 1 in an all-dimensional mode.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. The utility model provides a be used for automatic hot zinc device that spouts of wind power equipment driftage brake disc, includes base (2), its characterized in that: the improved spraying device is characterized in that a fixed table (11) is arranged in the base (2), a secondary driving roller (16) and a carrier roller (18) are installed on the fixed table (11), secondary gears (17) are arranged at two ends of the secondary driving roller (16), the secondary driving roller (16) is connected with a brake disc (1), a motor (12) is installed inside the base (2), the motor (12) is connected with a rotating rod (13), a primary gear (14) and a primary driving roller (15) are arranged on the rotating rod (13), a supporting column (3) is installed on the top surface of the base (2), the supporting column (3) is connected with a transverse plate (4), a longitudinal plate (5) is arranged on the transverse plate (4), the longitudinal plate (5) is connected with a push rod (7), the push rod (7) is connected with a spraying box (6), a zinc storage box (9) is arranged inside the spraying box (6), and the zinc storage box (9) is connected with a spraying gun (10), the top surface of the spraying box (6) is provided with an air heater (8), and a hot air nozzle (19) is arranged in the spraying box (6).
2. The automatic hot zinc spraying device for the yaw brake disc of the wind power equipment as claimed in claim 1, is characterized in that: base (2) are equipped with the hollow cuboid structure of rectangle open-ended for the top, fixed station (11) welding is at the middle part of the inside bottom surface of base (2), the lower part of fixed station (11) is the cuboid structure, fixed station (11) upper surface both sides respectively are equipped with a curved baffle, the middle part of baffle is equipped with a breach, breach below fixed mounting has second grade driving roller (16), fixed mounting has a plurality of bearing roller (18) between two baffles, brake disc (1) has been placed on the surface of second grade driving roller (16) and bearing roller (18), be equipped with a plurality of ball on the baffle, laminate each other with the side of brake disc (1).
3. The automatic hot zinc spraying device for the yaw brake disc of the wind power equipment as claimed in claim 1, is characterized in that: a motor (12) is respectively installed to the both sides of fixed station (11), and every motor (12) respectively is connected with a bull stick (13), is equipped with one-level gear (14) and one-level driving roller (15) on bull stick (13), and bull stick (13) and second grade gear (17) intermeshing are connected, and one-level driving roller (15) are located the breach department of baffle, and one-level driving roller (15) closely laminate with the side of brake disc (1).
4. The automatic hot zinc spraying device for the yaw brake disc of the wind power equipment as claimed in claim 1, is characterized in that: the supporting columns (3) are provided with two supporting columns and welded on two sides of the top surface of the base (2), and the supporting columns (3) on the two sides and the mechanisms connected above the supporting columns are of symmetrical structures.
5. The automatic hot zinc spraying device for the yaw brake disc of the wind power equipment as claimed in claim 1, is characterized in that: two rows of rollers (41) are installed on the top surface of the transverse plate (4), two sliding grooves (61) are formed in the bottom of the spraying box (6), and the rollers (41) are connected inside the sliding grooves (61) in a clamping mode.
6. The automatic hot zinc spraying device for the yaw brake disc of the wind power equipment as claimed in claim 1, is characterized in that: spraying case (6) are the cuboid structure that the side was equipped with the arc recess, are equipped with a plurality of spray gun (10) and hot-blast nozzle (19) on the inner wall of recess, store up zinc case (9) and are connected through pipeline and spray gun (10), and air heater (8) are connected through pipeline and hot-blast nozzle (19).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022210362.7U CN213762550U (en) | 2020-09-30 | 2020-09-30 | Automatic hot zinc spraying device for yawing brake disc of wind power equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022210362.7U CN213762550U (en) | 2020-09-30 | 2020-09-30 | Automatic hot zinc spraying device for yawing brake disc of wind power equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN213762550U true CN213762550U (en) | 2021-07-23 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202022210362.7U Active CN213762550U (en) | 2020-09-30 | 2020-09-30 | Automatic hot zinc spraying device for yawing brake disc of wind power equipment |
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| CN (1) | CN213762550U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114100935A (en) * | 2021-11-30 | 2022-03-01 | 青岛瑞莱斯重工有限公司 | Be used for automatic zinc device that spouts of wind power equipment brake disc that yaws |
-
2020
- 2020-09-30 CN CN202022210362.7U patent/CN213762550U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114100935A (en) * | 2021-11-30 | 2022-03-01 | 青岛瑞莱斯重工有限公司 | Be used for automatic zinc device that spouts of wind power equipment brake disc that yaws |
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