Recycling device for flue gas by-products in glass or glass fiber industry
Technical Field
The utility model belongs to the technical field of glass or the fine trade flue gas of glass handles technique and specifically relates to a recycle device of glass or the fine trade flue gas accessory substance of glass.
Background
With the development of the world industry, the atmospherePollution problems are becoming more serious, and various exhaust gas treatment technologies are being developed and applied globally. The most typical industrial kiln flue gas desulfurization techniques are various, and there are wet desulfurization including limestone-gypsum method, magnesium method, ammonia method, double alkali method, single alkali method, etc., and in addition, dry and semi-dry methods. All these methods are to remove the harmful SO in the flue gas2The SO is converted into another harmless substance (sulfate byproduct) through a chemical reaction to achieve the purpose of removing the SO from the flue gas2And (4) removing. In the wet desulfurization process, sulfate by-products exist in sewage or gypsum slurry, and because flue gas also contains other harmful and harmless gases, a large amount of dust or a small amount of other heavy metal ions and the like, the generated by-products, namely sulfate, are impure in components and too many in impurities, and are difficult to purify.
With the gradual operation of desulfurization facilities, more and more desulfurization byproducts are produced, and the comprehensive utilization of the desulfurization byproducts and the prevention of secondary pollution become important issues of urgent research at present. The national development committee on several opinions on accelerating the industrial development of flue gas desulfurization in thermal power plants clearly points out that the comprehensive utilization of flue gas desulfurization byproducts is further developed, and the development of circular economy is promoted. The research on the desulfurization by-products, especially the desulfurization gypsum, is carried out by organizing departments such as building materials, agriculture and forestry, electric power and the like and scientific research institutes, and provides instructive opinions of various utilization ways, organizes the comprehensive utilization demonstration project of the desulfurization by-products, and timely brings out compulsory measures and relevant preferential policies for comprehensive utilization of the desulfurization by-products. In addition, a policy document about enhancing the comprehensive utilization of the desulfurization by-products is also issued from various places, and the statement that "the desulfurization by-products of the coal-fired power plant must be comprehensively utilized in order to reduce secondary pollution is pointed out. The limestone-gypsum method desulfurization byproduct is suitable for being applied to building materials or cement retarders; the byproduct of the dry and semi-dry desulfurization facility is calcium sulfite which has instability and must be treated by reliable measures to prevent the pollution caused by the secondary volatilization of sulfur dioxide by the calcium sulfite. "the following is the current treatment of the main desulfurization by-products.
Treatment mode of wet desulphurization by-product
Wet processAt present, the lime-gypsum method is used for desulfurization, the by-product component is mainly gypsum, and a small amount of unreacted lime, calcium sulfite, impurities and the like exist. The desulfurized gypsum is chemically prepared from calcium sulfate dihydrate (CaSO)4·2H2O) is predominant, and is currently mainly used in the following areas:
building materials, including gypsum blocks and plasterboards, plastering gypsum, gypsum putty.
The cement retarder is characterized in that a proper amount of dihydrate gypsum must be added into portland cement to control hydration of C3A in clinker to adjust the setting time of the cement, so that the retarder not only can retard the cement, but also can improve the strength of the cement. Desulfurized gypsum is mainly used when natural gypsum is lacked or the demand for gypsum is large. Certain physical and chemical requirements must be met when the desulfurized gypsum is used in cement, and in particular, desulfurized gypsum cannot contain significant calcium chloride, which can accelerate concrete setting and reinforcement corrosion.
For agricultural use, the high air permeability of desulfurized gypsum makes it an excellent soil conditioner.
Treatment mode of secondary, dry/semi-dry desulfurization products
The dry/semi-dry flue gas desulfurization process mainly refers to desulfurization processes such as spray drying, in-furnace calcium spraying and tail humidifying activation technology, flue gas circulating fluidized bed technology, gas suspension absorption method desulfurization and the like. The desulfurization slag comprises calcium sulfite, calcium sulfate, fly ash, unused calcium-based absorbent and the like, wherein the calcium sulfite accounts for a larger proportion, and the desulfurization slag contains a higher amount of fly ash and trace elements with a higher proportion than wet desulfurization slag. The physical form of the desulphurization slag is dry powder with the water content of 1-3 percent. At present, the desulfurization slag generated by the dry method and the semi-dry method is mostly treated by a abandoning mode at home and abroad, such as backfilling a waste mine pit, selecting a special abandoning site to stack, and the like.
SUMMERY OF THE UTILITY MODEL
The utility model aims at solving the technical deficiencies and providing a recycle device of glass or glass fine trade flue gas accessory substance, can carry out recycle with the desulfurization accessory substance to promote the feature of environmental protection.
In order to achieve the aim, the utility model relates to a device for recycling flue gas byproducts in the glass or glass fiber industry, which comprises a desulfurizing tower, a ceramic filter, a draught fan and a chimney, wherein the flue gas in the glass or glass fiber industry is connected to the desulfurizing tower through a pipeline, the gas outlet at the upper end of the desulfurizing tower is connected to the ceramic filter through a pipeline, the top end of the ceramic filter is connected to the chimney through a pipeline, an induced draft fan is arranged on the pipeline between the ceramic filter and the chimney, a first pneumatic conveying device is connected to a first ash bucket at the lower end of the desulfurizing tower, a second pneumatic conveying device is connected on a second ash bucket at the lower end of the ceramic filter, and the device also comprises a byproduct bin, the first pneumatic conveying device and the second pneumatic conveying device are both connected to the byproduct bin through pipelines, and the outlet of the byproduct bin is sequentially connected with a metering bin and a third pneumatic conveying device, and the third pneumatic conveying device is connected to a byproduct raw material bin of the glass batching system through a pipeline.
A method for recycling the flue gas by-products in the glass or glass fiber industry by using the device comprises the following steps:
firstly, flue gas in the glass or glass fiber industry is introduced into a desulfurizing tower through a pipeline, a desulfurizing agent is sprayed into the desulfurizing tower to be mixed with the flue gas and react to generate a desulfurization byproduct, and the desulfurization byproduct is discharged from a first ash bucket and is conveyed to a byproduct bin through a first pneumatic conveying device;
then, the flue gas after the reaction of the desulfurizing tower enters a ceramic filter through a pipeline, a desulfurizing agent is sprayed into an air inlet chamber of the ceramic filter, and unreacted SO in the flue gas2The waste gas enters a first ash hopper, and is conveyed to a waste gas bin through a first pneumatic conveying device; meanwhile, the filtered flue gas is conveyed to a chimney through a draught fan and is discharged;
and finally, the desulfurization byproducts in the byproduct bin are weighed by the metering bin and then are conveyed to a byproduct raw material bin of the glass batching system through a third pneumatic conveying device, and the glass batch is prepared from the desulfurization byproducts and other glass raw materials, so that the desulfurization byproducts are recycled.
Wherein the desulfurizer is a calcium-based desulfurizer.
The device and the method aim at the treatment of the dry method/semi-dry method flue gas desulfurization by-products, and the flue gas is the kiln flue gas in the glass industry or the glass fiber industry.
In the glass industry and the glass fiber industry, kiln flue gas is generated by air combustion or pure oxygen combustion, the fuel is generally clean fuel-natural gas, and dust in the flue gas basically flies and volatilizes out of glass raw materials in a furnace, so that dust components in the flue gas are basically the glass raw materials.
The utility model relates to a desulfurizer which is a calcium-based desulfurizer, and desulphurization byproduct components are calcium sulfite, calcium sulfate, unreacted calcium-based desulfurizer, a small amount of glass raw material dust volatilized from a kiln and the like.
The utility model relates to a desulfurization accessory substance all can decompose under high temperature and generate CaO and various gas, and gas is discharged from the flue gas, and CaO is glass's network ectosome oxide, and the primary function in glass is the stabilizer, increases glass's chemical stability and mechanical strength promptly, is the indispensable partly of glass raw materials, so the desulfurization accessory substance can replace the lime in the glass raw materials, gets into the glass batch through the ratio of glass prescription, reaches recycle's purpose.
The utility model relates to a desulfurization by-product is produced in the desulfurizing tower and the ceramic filter and is discharged from the lower port of the ash bucket.
The utility model relates to a recycle device of glass or glass fine trade flue gas accessory substance indicates to adopt first pneumatic conveyor and second pneumatic conveyor to carry the accessory substance storehouse to store with the desulfurization accessory substance respectively in the export of the first ash bucket of desulfurizing tower lower part and the export of the second ash bucket in ceramic filter lower part. Then the mixture is conveyed to a byproduct raw material bin of a glass batching system through a weighing and third pneumatic conveying device, is uniformly prepared into glass batch according to a glass formula and is sent to a kiln head bin, and finally is conveyed into a kiln to be melted into glass.
The first pneumatic conveying device, the second pneumatic conveying device and the third pneumatic conveying device are all mechanisms commonly used in the industry, and the structure of the mechanisms is the prior art.
Drawings
FIG. 1 is a schematic view of the structure of the device of the present invention;
FIG. 2 is a schematic view of the structure of the desulfurization tower and the ceramic filter of the present invention;
fig. 3 is a schematic view of the device structure of the byproduct bin and the glass batching system of the present invention.
Detailed Description
The invention is further described by the following embodiments in conjunction with the accompanying drawings.
Example 1:
as shown in fig. 1, 2 and 3, the device for recycling flue gas byproducts in the glass or glass fiber industry described in this embodiment includes a desulfurization tower 1, a ceramic filter 2, an induced draft fan 7 and a chimney 8, flue gas in the glass or glass fiber industry is connected to the desulfurization tower 1 through a pipeline, a gas outlet at the upper end of the desulfurization tower 1 is connected to the ceramic filter 2 through a pipeline, the top end of the ceramic filter 2 is connected to the chimney 8 through a pipeline, the induced draft fan 7 is arranged on the pipeline between the ceramic filter 2 and the chimney 8, a first pneumatic conveying device 5 is connected to a first ash hopper 3 at the lower end of the desulfurization tower 1, a second pneumatic conveying device 6 is connected to a second ash hopper 4 at the lower end of the ceramic filter 2, and further includes a byproduct bin 9, the first pneumatic conveying device 5 and the second pneumatic conveying device 6 are both connected to the byproduct bin 9 through a pipeline, a metering bin 10 and a third pneumatic conveying device 11 are sequentially connected to an outlet of the byproduct bin 9, the third pneumatic conveying device 11 is connected to a byproduct raw material bin 13 of the glass batching system 12 through a pipeline.
A method for recycling the flue gas by-products in the glass or glass fiber industry by using the device comprises the following steps:
firstly, flue gas in the glass or glass fiber industry is introduced into a desulfurizing tower 1 through a pipeline, a desulfurizing agent is sprayed into the desulfurizing tower 1 to be mixed with the flue gas and react to generate a desulfurization byproduct, and the desulfurization byproduct is discharged from a first ash hopper 3 and is conveyed to a byproduct bin 9 through a first pneumatic conveying device 5;
then, the flue gas after the reaction in the desulfurizing tower 1 enters the ceramic filter 2 through the pipeline, and a desulfurizing agent is sprayed into an air inlet chamber of the ceramic filter 2, wherein the desulfurizing agent and the unreacted SO in the flue gas2Reacting to generate a desulfurization byproduct, filtering the desulfurization byproduct, unreacted desulfurizer and dust in the flue gas by the ceramic filter 2, feeding the filtered substances into a second ash hopper 4, and conveying the substances to a byproduct bin 9 by a second pneumatic conveying device 6; meanwhile, the filtered flue gas is conveyed to a chimney 8 through a draught fan 7 and is discharged;
finally, the desulfurization byproducts in the byproduct bin 9 are weighed by the metering bin 10 and then conveyed to a byproduct raw material bin 13 of a glass batching system 12 through a third pneumatic conveying device 11, and the desulfurization byproducts and other glass raw materials are prepared into a glass batch, so that the desulfurization byproducts are recycled.
Wherein the desulfurizer is a calcium-based desulfurizer.