CN213739599U - Quenching device for steel ball processing and convenient for maintaining temperature of cooling liquid - Google Patents
Quenching device for steel ball processing and convenient for maintaining temperature of cooling liquid Download PDFInfo
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- CN213739599U CN213739599U CN202022130955.2U CN202022130955U CN213739599U CN 213739599 U CN213739599 U CN 213739599U CN 202022130955 U CN202022130955 U CN 202022130955U CN 213739599 U CN213739599 U CN 213739599U
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Abstract
The utility model relates to a steel ball processing technology field especially relates to a guenching unit is used in steel ball processing convenient to maintain coolant liquid temperature, has solved prior art and has been not convenient for quench the steel ball thoroughly, is not convenient for maintain coolant liquid temperature, causes work efficiency lower, consumes the problem of resource. The utility model provides a guenching unit is used in steel ball processing convenient to maintain coolant liquid temperature, the on-line screen storage device comprises a base, one side fixedly connected with quenching case at base top, the feed inlet has been seted up to one side at quenching roof portion, bolt fixedly connected with water pump is passed through at the middle part at base top, communicate each other through communicating pipe between the water inlet of water pump and one side of quenching case, and the delivery port intercommunication of water pump has circulating pipe, the last cover of circulating pipe is equipped with the insulating tube, one side that the water pump kept away from the quenching case is provided with the compressor, the one end intercommunication of compressor has the condenser pipe. The utility model is convenient for quenching the steel ball thoroughly, maintains the temperature of the cooling liquid, improves the working efficiency, saves energy and reduces consumption.
Description
Technical Field
The utility model relates to a steel ball processing technology field especially relates to a guenching unit is used in steel ball processing convenient to maintain coolant liquid temperature.
Background
The steel ball is divided into grinding, forging and casting according to the production and processing technology. The steel is classified into bearing steel balls, stainless steel balls, carbon steel balls, copper bearing steel balls, alloy balls, and the like according to the material to be processed. The bearing steel ball is an important industrial basic part, and the alloy steel ball is a spherical ferroalloy wear-resistant body which is generated by using carbon, chromium, manganese, molybdenum and the like as main added metal elements and through forging, spinning, rolling, casting and other modes, and is the most important component part of the prior ball for crushing industrial mines, cement and the like. In the production process of the steel ball, the quenching of the steel ball is an essential step.
The existing steel ball quenching device generally cools the steel ball by water, cooling liquid or oil.
However, in the conventional steel ball quenching, tens of steel balls are generally placed in a cooling liquid for cooling, but the conventional quenching device cannot quench each surface of the steel ball completely, and the working efficiency is not high, and the temperature of the cooling liquid of the conventional quenching device is increased gradually, so that the steel ball needs to be poured or cooled again after being quenched, which wastes time and resources, and thus, a quenching device for processing the steel ball, which is convenient for maintaining the temperature of the cooling liquid, is urgently needed to solve the problems.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a guenching unit is used in steel ball processing convenient to maintain coolant liquid temperature has solved prior art and has been not convenient for quench the steel ball thoroughly, is not convenient for maintain coolant liquid temperature, causes work efficiency lower, consumes the problem of resource.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
a quenching device for processing steel balls convenient for maintaining the temperature of cooling liquid comprises a base, a quenching box is fixedly connected with one side of the top of the base, a feeding hole is formed in one side of the top of the quenching box, a water pump is fixedly connected with the middle of the top of the base through a bolt, a water inlet of the water pump is communicated with one side of the quenching box through a communicating pipe, and the water outlet of the water pump is communicated with a circulating water pipe which is sleeved with a heat preservation pipe, one side of the water pump away from the quenching box is provided with a compressor, the bottom of the compressor is fixedly connected with one side of the top of the base through a bolt, one end of the compressor is communicated with a condensing pipe, one end of the condensing pipe is communicated with a heat preservation pipe, a water tank is arranged right below one end of the circulating water pipe, and the water tank is of a top opening structure, the center of the bottom of the water tank is communicated with a water outlet pipe, and the bottom end of the water outlet pipe is communicated with one side of the top of the quenching box, which is far away from the feeding hole.
Preferably, one end of the circulating water pipe close to the water tank is communicated with a water faucet, and a water valve is mounted on the water outlet pipe.
Preferably, the center department at quenching roof portion is through bolt fixedly connected with driving motor, and driving motor's output shaft passes through the top that quenches the case through the bearing housing, and the driving motor output shaft extends the end transmission and is connected with the dwang to rotate through the pivot between the center department of the bottom of dwang and quenching incasement chamber bottom and be connected, fixedly connected with a plurality of stirring rod on the dwang, and the crisscross setting of a plurality of stirring rod.
Preferably, the inner cavity of the water tank is provided with a cooling water curtain, and the outer wall of the cooling water curtain is fixedly connected with the inner wall of the water tank.
Preferably, one side of the quenching box, which is far away from the compressor, is provided with a steam outlet.
Preferably, four corners of the bottom of the base are fixedly connected with supporting legs.
The utility model discloses possess following beneficial effect at least:
adding cooling liquid into a quenching tank, putting steel balls into the quenching tank from a feeding hole, starting a water pump and a compressor, sucking the cooling liquid out through a communicating pipe by the water pump, then discharging the cooling liquid into a circulating water pipe, releasing cold air in a heat preservation pipe by the compressor in cooperation with a condensation pipe, cooling the cooling liquid entering the circulating water pipe, then flowing into a water tank, and then entering the quenching tank through a water outlet pipe to realize circulating cooling and maintain the temperature of the cooling liquid; the utility model discloses a cooperation between water pump, compressor, condenser pipe, circulating pipe, insulating tube, water tank and the outlet pipe realizes the cyclic utilization of coolant liquid, realizes the circulation cooling, maintains the temperature of coolant liquid, improves the machining efficiency to the steel ball quenching, and energy-conservation subtracts the consumption.
The utility model discloses still possess following beneficial effect:
through the cooperation between driving motor and the stirring rod, quenching in the steel ball enters into the quenching case, driving motor drives the stirring rod and rotates for the steel ball rolls in the quenching case, makes every contact that can be abundant, is convenient for with the more thorough of steel ball quenching, when stirring, still is favorable to the coolant liquid cooling, maintains the stability of coolant liquid temperature.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required to be used in the description of the embodiments are briefly introduced below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without any creative effort.
FIG. 1 is a front sectional view of the present invention;
FIG. 2 is an external view of the present invention;
fig. 3 is a top view of the middle water tank of the present invention.
In the figure: 1. a base; 2. a quenching box; 3. a stirring rod; 4. rotating the rod; 5. a steam outlet; 6. a feed inlet; 7. a drive motor; 8. a water outlet pipe; 9. a water valve; 10. a water tank; 11. a cooling water curtain; 12. a faucet; 13. a heat preservation pipe; 14. a circulating water pipe; 15. a water pump; 16. a communicating pipe; 17. a condenser tube; 18. a compressor; 19. and (5) supporting legs.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
Referring to fig. 1-3, a quenching device for processing steel balls convenient for maintaining the temperature of cooling liquid comprises a base 1, a quenching box 2 is fixedly connected to one side of the top of the base 1, a feed inlet 6 is formed in one side of the top of the quenching box 2, a water pump 15 is fixedly connected to the middle of the top of the base 1 through a bolt, a water inlet of the water pump 15 is communicated with one side of the quenching box 2 through a communicating pipe 16, a water outlet of the water pump 15 is communicated with a circulating water pipe 14, a heat preservation pipe 13 is sleeved on the circulating water pipe 14, a compressor 18 is arranged on one side of the water pump 15 far away from the quenching box 2, the bottom of the compressor 18 is fixedly connected with one side of the top of the base 1 through a bolt, one end of the compressor 18 is communicated with a condensation pipe 17, one end of the condensation pipe 17 is communicated with the heat preservation pipe 13, a water tank 10 is arranged under one end of the circulating water pipe 14, and the water tank 10 is of an open-top structure, the center department intercommunication in water tank 10 bottom has outlet pipe 8, and communicates each other between the one side of feed inlet 6 is kept away from at the bottom of outlet pipe 8 and quenching case 2 top, specifically, through the cooperation between water pump 15, compressor 18, condenser pipe 17, circulating pipe 14, insulating tube 13, water tank 10 and the outlet pipe 8, realizes the cyclic utilization of coolant liquid, realizes the circulation cooling, maintains the temperature of coolant liquid, improves the machining efficiency to the steel ball quenching, energy-conservation subtracts the consumption.
The scheme has the following working processes:
the method comprises the steps of adding cooling liquid into a quenching box 2, placing steel balls into the quenching box 2 from a feed inlet 6, starting a water pump 15 and a compressor 18, sucking the cooling liquid out through a communicating pipe 16 by the water pump 15, then discharging the cooling liquid into a circulating water pipe 14, releasing cold air in a heat preservation pipe 13 by the compressor 18 in cooperation with a condensing pipe 17, cooling the cooling liquid entering the circulating water pipe 14, then flowing into a water tank 10, and then entering the quenching box 2 through a water outlet pipe 8 to realize circulating cooling and maintain the temperature of the cooling liquid.
According to the working process, the following steps are known:
the structure realizes the recycling of the cooling liquid, realizes the circulating cooling, maintains the temperature of the cooling liquid, improves the processing efficiency of steel ball quenching, saves energy and reduces consumption through the matching of the water pump 15, the compressor 18, the condenser 17, the circulating water pipe 14, the heat preservation pipe 13, the water tank 10 and the water outlet pipe 8.
Furthermore, one end of the circulating water pipe 14 close to the water tank 10 is communicated with a water tap 12, a water valve 9 is mounted on the water outlet pipe 8, and particularly, the water tap 12 and the water valve 9 are arranged, so that the inlet and the outlet of cooling liquid can be conveniently controlled, and the resource waste can be prevented.
Further, a driving motor 7 is fixedly connected at the center of the top of the quenching box 2 through a bolt, an output shaft of the driving motor 7 penetrates through the top of the quenching box 2 through a bearing sleeve, and the extending end of the output shaft of the driving motor 7 is in transmission connection with a rotating rod 4, the bottom end of the rotating rod 4 is rotatably connected with the center of the bottom of the inner cavity of the quenching box 2 through a rotating shaft, a plurality of stirring rods 3 are fixedly connected on the rotating rod 4, and a plurality of stirring rods 3 are arranged in a staggered way, and particularly, through the matching between a driving motor 7 and the stirring rods 3, when the steel ball enters the quenching box 2 for quenching, the driving motor 7 drives the stirring rod 3 to rotate, the steel ball rolls in the quenching box 2, so that each surface can be fully contacted, the steel ball is quenched more thoroughly, the steel ball is stirred, cooling of cooling liquid is facilitated, and the temperature stability of the cooling liquid is maintained.
Further, the inner cavity of the water tank 10 is provided with a cooling water curtain 11, the outer wall of the cooling water curtain 11 is fixedly connected with the inner wall of the water tank 10, and the cooling water curtain 11 is arranged, so that cooling of the cooling liquid is facilitated.
Further, a steam outlet 5 is formed in one side of the quenching box 2, which is far away from the compressor 18, and specifically, the steam outlet 5 is arranged to facilitate the discharge of water vapor.
Further, four corners of the bottom of the base 1 are fixedly connected with supporting legs 19. Specifically, the support legs 19 are arranged, and the stability of the whole structure is improved.
In conclusion, the water faucet 12 and the water valve 9 are arranged, so that the inlet and the outlet of the cooling liquid are convenient to control, and the resource waste is prevented; through the matching between the driving motor 7 and the stirring rod 3, the steel ball enters the quenching box 2 to be quenched, the driving motor 7 drives the stirring rod 3 to rotate, so that the steel ball rolls in the quenching box 2, each surface can be in full contact, the steel ball is quenched more thoroughly, the cooling of cooling liquid is facilitated while stirring, and the stability of the temperature of the cooling liquid is maintained; a cooling water curtain 11 is arranged to facilitate cooling of the cooling liquid; a steam outlet 5 is arranged to facilitate the discharge of water vapor; the supporting legs 19 are arranged, and the stability of the whole structure is improved.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the above embodiments, and that the principles of the present invention may be applied to any other embodiment without departing from the spirit and scope of the present invention. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (6)
1. The quenching device for processing the steel balls and convenient for maintaining the temperature of the cooling liquid comprises a base (1) and is characterized in that a quenching box (2) is fixedly connected to one side of the top of the base (1), a feeding hole (6) is formed in one side of the top of the quenching box (2), a water pump (15) is fixedly connected to the middle of the top of the base (1) through bolts, a water inlet of the water pump (15) is communicated with one side of the quenching box (2) through a communicating pipe (16), a water outlet of the water pump (15) is communicated with a circulating water pipe (14), a heat-insulating pipe (13) is sleeved on the circulating water pipe (14), a compressor (18) is arranged on one side, far away from the quenching box (2), of the water pump (15), the bottom of the compressor (18) is fixedly connected with one side of the top of the base (1) through bolts, and a condensing pipe (17) is communicated with one end of the compressor (18), communicate each other between the one end of condenser pipe (17) and insulating tube (13), be provided with water tank (10) under circulating water pipe (14) one end, and water tank (10) are open-top structure, the center department intercommunication of water tank (10) bottom has outlet pipe (8), and communicates each other between the one side of feed inlet (6) is kept away from at the bottom of outlet pipe (8) and quenching case (2) top.
2. The quenching device for processing the steel ball convenient for maintaining the temperature of the cooling liquid as claimed in claim 1, wherein one end of the circulating water pipe (14) close to the water tank (10) is communicated with a water tap (12), and the water outlet pipe (8) is provided with a water valve (9).
3. The quenching device for processing the steel ball convenient for maintaining the temperature of the cooling liquid as claimed in claim 1, wherein the center of the top of the quenching box (2) is fixedly connected with a driving motor (7) through a bolt, an output shaft of the driving motor (7) penetrates through the top of the quenching box (2) through a bearing sleeve, an extending end of an output shaft of the driving motor (7) is in transmission connection with a rotating rod (4), the bottom end of the rotating rod (4) is in rotation connection with the center of the bottom of the inner cavity of the quenching box (2) through a rotating shaft, a plurality of stirring rods (3) are fixedly connected onto the rotating rod (4), and the plurality of stirring rods (3) are arranged in a staggered manner.
4. The quenching device for processing the steel ball convenient for maintaining the temperature of the cooling liquid as claimed in claim 1, wherein a cooling water curtain (11) is arranged in the inner cavity of the water tank (10), and the outer wall of the cooling water curtain (11) is fixedly connected with the inner wall of the water tank (10).
5. The quenching device for processing the steel ball convenient for maintaining the temperature of the cooling liquid as claimed in claim 1, wherein a steam outlet (5) is arranged on one side of the quenching box (2) far away from the compressor (18).
6. The quenching device for processing the steel ball convenient for maintaining the temperature of the cooling liquid as claimed in claim 1, wherein supporting legs (19) are fixedly connected to four corners of the bottom of the base (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022130955.2U CN213739599U (en) | 2020-09-25 | 2020-09-25 | Quenching device for steel ball processing and convenient for maintaining temperature of cooling liquid |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022130955.2U CN213739599U (en) | 2020-09-25 | 2020-09-25 | Quenching device for steel ball processing and convenient for maintaining temperature of cooling liquid |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN213739599U true CN213739599U (en) | 2021-07-20 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202022130955.2U Expired - Fee Related CN213739599U (en) | 2020-09-25 | 2020-09-25 | Quenching device for steel ball processing and convenient for maintaining temperature of cooling liquid |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN213739599U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115505702A (en) * | 2022-11-01 | 2022-12-23 | 苏州荣仁铝业有限公司 | Medium-thickness aluminum plate quenching device |
-
2020
- 2020-09-25 CN CN202022130955.2U patent/CN213739599U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115505702A (en) * | 2022-11-01 | 2022-12-23 | 苏州荣仁铝业有限公司 | Medium-thickness aluminum plate quenching device |
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20210720 |