CN213731193U - Non-linear pipe abrasive particle flow precision polishing equipment - Google Patents
Non-linear pipe abrasive particle flow precision polishing equipment Download PDFInfo
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- CN213731193U CN213731193U CN202022922256.1U CN202022922256U CN213731193U CN 213731193 U CN213731193 U CN 213731193U CN 202022922256 U CN202022922256 U CN 202022922256U CN 213731193 U CN213731193 U CN 213731193U
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Abstract
The utility model provides a precision polishing equipment is flowed to non-linear pipe abrasive grain, comprises pneumatic cylinder, button switch, braced frame, flange, abrasive cylinder, pipeline integrated configuration, workstation, manual valve, manometer, common rail pipe, servo motor valve and anchor clamps, its characterized in that: the supporting frame is installed on the workbench, the pneumatic cylinder is installed on the supporting frame, the button switch is installed on the supporting frame, the grinding material cylinder is installed on the workbench, the flange I is installed on the push rod, one end of the pipeline combination structure is installed on the grinding material cylinder barrel, the other end of the pipeline combination structure is installed on the grinding material cylinder cover, the common rail pipe is installed on the pipeline combination structure, the clamp structure is installed on the workbench, and the clamp structure clamps the pipeline combination structure and the common rail pipe. The utility model discloses an overcome the problem of wasting time and energy that current abrasive flow precision finishing unidirectional flow caused, utilized the flexible of cylinder, the extrusion abrasive flow is at the pipeline inner loop flow to carry out the polishing processing that circulates to nonlinear line pipe, improved machining efficiency.
Description
Technical Field
The utility model relates to an abrasive flow processing technology field specifically is a non-straight line pipe abrasive flow precision polishing equipment.
Background
The utility model discloses use non-linear pipe-common rail pipe as the research object, develop the research of non-linear pipe abrasive flow precision polishing equipment. The common rail pipe is an important component of an engine oil supply system and directly influences the performance of the whole system. The common rail pipe has the characteristics of high hardness, low surface roughness, fillet at the intersection part of the oil ports, no burr inside the pipeline and smooth surface. According to data provided by enterprises, burrs at the positions of the common rail pipe cross holes are generally 0.5-1mm high and 0.05-0.1mm thick. The traditional processing method is extremely difficult to realize deburring and rounding at the common rail pipe cross hole, and the abrasive flow processing technology provides an effective way for solving the problem.
The abrasive flow polishing and grinding is different from general cutting processing in the largest way, the shape and size of the abrasive particles and the arrangement mode in the polishing solution are distributed randomly, and the mode of contacting a single abrasive particle with a workpiece is also random. If a single abrasive particle is considered to be a small tool, the rake angle of the cutting portion of the tool may be a positive rake angle, a zero rake angle, or a negative rake angle, and the angles of the other cutting portions are randomly distributed. In the abrasive flow polishing process, abrasive particles in the polishing solution interact with the surface of the workpiece under the action of extrusion pressure and flow speed. The cutting effect is generated along with the polishing pressure of the abrasive particle flow, and if the abrasive particles with too small pressure are only contacted with the workpiece, the workpiece is only elastically deformed and cannot be removed. If the abrasive particles act on the surface of the workpiece with larger force and the front angle of the cutter, the convex part of the workpiece reaches the material fracture limit, the micro-convex part of the workpiece is removed, formed cuttings are taken away by the polishing solution, and the surface quality of the workpiece is effectively improved.
SUMMERY OF THE UTILITY MODEL
To the above-mentioned not enough, the utility model provides a non-linear pipe abrasive grain flows precision polishing equipment.
The utility model discloses a realize through following technical scheme: the utility model provides a precision polishing equipment is flowed to non-linear pipe abrasive grain, comprises pneumatic cylinder, button switch, braced frame, flange, abrasive cylinder, pipeline integrated configuration, workstation, manual valve, manometer, common rail pipe, servo motor valve and anchor clamps, its characterized in that: the grinding machine comprises a worktable, a supporting frame, a pressure cylinder, a button switch, a grinding material cylinder cover, a grinding material cylinder barrel, a push rod, a first piston, a first flange and a bolt, wherein the supporting frame is installed on the worktable, the grinding material cylinder is composed of the grinding material cylinder cover, the grinding material cylinder barrel, the push rod, the first piston, the first flange and the bolt, the first piston is installed on the push rod, the push rod is installed in the middle of the grinding material cylinder, one end of a pipeline combination structure is installed on the grinding material cylinder barrel, the other end of the pipeline combination structure is installed on the grinding material cylinder cover, a common rail pipe is installed on the pipeline combination structure, a clamp is installed on the worktable, and the clamp clamps clamp the pipeline combination structure and the common rail pipe.
Further, preferably, the supporting frame is composed of a left supporting square shaft, a right supporting square shaft, a supporting beam and an aligner, wherein the supporting beam is positioned at the upper part of the left supporting square shaft and the right supporting square shaft, and the aligner is arranged between the left supporting square shaft and the right supporting square shaft.
Further, preferably, the pipeline combination structure comprises a first elbow pipe, a second elbow pipe, a third elbow pipe, a fourth elbow pipe, a fifth elbow pipe, a first straight pipe, a second straight pipe, a manual water valve, a pressure gauge, a servo motor valve and a bolt, wherein the first elbow pipe is connected with the abrasive cylinder barrel through a bolt, the second elbow pipe is connected with the abrasive cylinder cover through a pipeline, the third elbow pipe is connected with the first straight pipe through a bolt, the fourth elbow pipe is connected with the common rail pipe through a bolt, one end of the fifth elbow pipe is connected with the three straight pipe through a bolt, one end of the first straight pipe is arranged between the first elbow pipe and the third elbow pipe, one end of the second straight pipe is connected with the first elbow pipe through a bolt, the manual water valve is respectively arranged on the first elbow pipe, the first straight pipe and the second elbow pipe, the pressure gauge is respectively arranged on the first elbow pipe, the second elbow pipe, the first straight pipe, the second straight pipe and the third straight pipe, and the servo motor valve is composed of a servo motor and a break-make-break valve, the servo motor is arranged on the on-off valve, and the servo motor valves are respectively arranged on the second straight pipe and the third straight pipe.
Further, preferably, the pneumatic cylinder is composed of a piston head II, a piston rod, a pneumatic cylinder barrel and a locking nut, wherein the piston head II is installed on the piston rod, a rod cavity of the pneumatic cylinder is downward, and the pneumatic cylinder is installed on a supporting beam of the supporting frame through the locking nut.
Further, as preferred, anchor clamps constitute by base, depression bar, cylindric lock one, cylindric lock two, cylinder and staple, wherein the base passes through the staple and links to each other with the workstation, the depression bar passes through the cylindric lock and installs on the base, base cylinder mounting position fluted structure, the cylinder lower extreme passes through fluted structure and links to each other with the base, the cylinder upper end passes through cylindric lock two and links to each other with the depression bar.
The utility model discloses an useful part is:
this equipment has overcome the problem of wasting time and energy that current abrasive flow precision finishing one-way flow caused well, with the both ends of pipeline collection on same abrasive cylinder, utilize the flexible of cylinder, the extrusion abrasive flow is at the pipeline inner loop flow to the polishing processing that circulates of work piece, the cylinder once is flexible and has accomplished twice polishing to the work piece, has improved machining efficiency greatly.
The opening and closing of the servo motor valve can be controlled through the action of the contact piece on the button switch, the automation is greatly improved, an ordered control system is formed, and manpower and material resources are saved.
The equipment clamp uniformly utilizes the size of the telescopic control opening of the air cylinder, realizes that one clamp can clamp pipelines with different outer diameters, and improves the automation and the working efficiency of the equipment.
Drawings
FIG. 1 is a schematic diagram of the overall structure of a non-linear tube abrasive flow precision polishing apparatus
FIG. 2 is a top view of a non-linear tube abrasive flow precision polishing apparatus
FIG. 3 is a schematic view of a pipeline assembly
FIG. 4 is a schematic view of a supporting frame structure
FIG. 5 is a cross-sectional view of an abrasive cylinder
FIG. 6 is a schematic view of a cylinder head
FIG. 7 is a schematic view of a common rail
FIG. 8 is a schematic view of a clamp
In the figure: 1, a pneumatic cylinder; 2-a push-button switch; 201-a button; 202-contact piece; 3-a support frame; 301-supporting a square shaft; 302-an aligner; 303-supporting the beam; 4, a flange; 5, grinding material cylinder; 501, a cylinder cover; 502-push rod; 503-flow passage of abrasive cylinder; 504-an abrasive cylinder; 505-a locking nut; 506-piston head one; 6, a pipeline combined structure; 601, bending a pipe I; 602-a straight pipe I; 603, bending a pipe III; 604-straight tube two; 605-elbow pipe five; 606-bending the pipe; 607-straight pipe three; 608-elbow pipe two; 7, a workbench; 8-manual valve: 9-a pressure gauge; 10-common rail pipe; 1001-common rail pipe outlet; 1002-a through hole; 11-servo motor valve; 12-a clamp; 1201-base; 1202-a compression bar; 1203-cylindrical pin one; 1204-cylindrical pin two; 1205-small cylinder; 1206-fixing nail.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be described in further detail with reference to the accompanying drawings in combination with the following embodiments. It should be understood that the description is intended to be illustrative only and is not intended to limit the scope of the present invention. Moreover, in the following description, descriptions of well-known structures and techniques are omitted so as to not unnecessarily obscure the concepts of the present invention. Other embodiments obtained by persons skilled in the art without any inventive work belong to the protection scope of the present invention.
Please read fig. 1-8, the utility model provides a technical solution: the utility model provides a precision polishing equipment is flowed to non-linear pipe abrasive grain, is by pneumatic cylinder 1, button switch 2, braced frame 3, flange 4, abrasive cylinder 5, pipeline integrated configuration 6, workstation 7, manual valve 8, manometer 9, common rail pipe 10, servo motor valve 11, and anchor clamps 12 constitute, its characterized in that: the supporting frame 3 is installed on the workbench 7, the pneumatic cylinder 1 is installed on the supporting frame 3, the button switch 2 is installed on the supporting frame 3, the abrasive cylinder 5 is installed on the workbench 7, the abrasive cylinder 5 is composed of an abrasive cylinder cover 501, a push rod 502, an abrasive cylinder barrel 504, a locking nut 505, a piston head 506 and a bolt, the piston head 506 is installed on the push rod 502, the push rod 502 is installed in the middle of the abrasive cylinder 5, one end 601 of the pipeline combination structure is installed on the abrasive cylinder barrel 503, the other end 608 is installed on the abrasive cylinder cover 50102, the common rail pipe 10 is installed on the pipeline combination structure 6, the clamp 12 is installed on the workbench 7, and the clamp 12 clamps the pipeline combination structure 6 and the common rail pipe 10.
The supporting frame is composed of a left supporting square shaft 301, a right supporting square shaft 301, an aligner 302 and a supporting cross beam 303, wherein the supporting cross beam 303 is positioned at the upper part of the left supporting square shaft 301 and the upper part of the right supporting square shaft 301, and the aligner 302 is positioned between the left supporting square shaft 301 and the right supporting square shaft 301.
The first elbow 601 is connected with the abrasive cylinder 504 through a bolt, the second elbow 608 is connected with a pipeline 50102 on the abrasive cylinder cover, the third elbow 603 is connected with the first straight pipe 602 through a bolt, the fourth elbow 606 is connected with the common rail pipe 10 through a bolt, one end of the fifth elbow 605 is connected with the third straight pipe 607 through a bolt, one end of the fifth elbow 607 is connected with the common rail pipe 10, the first straight pipe 602 is installed between the first elbow 601 and the third elbow 603, the second straight pipe 604 is connected with the first elbow 601 through a bolt, the manual water valve 8 is installed on the first elbow 601, the first straight pipe 602 and the second elbow 608 respectively, the pressure gauge 9 is installed on the first elbow 601, the second elbow 608, the first straight pipe 602, the second straight pipe 604 and the third straight pipe 607 respectively, the servo motor valve 11 is composed of a servo motor 1101 and an on-off valve 1102, wherein the servo motor 1101 is installed on the on-off valve 1102, and the servo motor valve 11 is installed on the second straight pipe 604 and the third straight pipe 607 respectively.
The clamp comprises a base 1201, a first cylindrical pin 1203 of a pressure lever 1202, a second cylindrical pin 1204, a small air cylinder 1205 and a fixing nail 1206, wherein the base 1201 is connected with the workbench 7 through the fixing nail 1206, the pressure lever 1202 is installed on the base 1201 through the first cylindrical pin 1203, the small air cylinder 1205 is installed on the base 1201, the lower end of the small air cylinder 1205 is connected with the base through a groove structure, and the upper end of the small air cylinder 1205 is connected with the pressure lever 1202 through the second cylindrical pin 1204.
The device is at the during operation, according to the actual size of common rail pipe, with common rail pipe and a plurality of pipe connection together, constitute pipeline integrated configuration 6 (attached 3), install pipeline integrated configuration 6 on abrasive cylinder 5 through bolted connection, the switch on, pneumatic cylinder 1 begins work, the descending and the rising of cylinder control abrasive cylinder push rod, through the switching of touch button switch 2 control servo motor valve 11, make the abrasive particle stream at common rail pipe 10 inner loop flow, accomplish polishing work.
In an initial state, the piston rod of the air cylinder is in a retraction state, the contact piece in the button switch presses the upper button, the button switch sends a signal, so that the first servo motor valve 1101 is closed, the first servo motor valve 1102 is opened, each manual valve is in a normally open state, the piston rod of the air cylinder descends to drive the push rod 502 of the abrasive cylinder to extrude abrasive materials downwards from the abrasive cylinder 503, and abrasive particle flow flows through the upper cavities 601-602-603-10-605 and 606-608-5 to finish primary abrasive particle flow polishing.
When the push rod 502 in the abrasive cylinder reaches the bottom of the abrasive cylinder, a contact piece in the button switch presses down the button, the button switch sends a signal, so that the first servo motor valve 1101 is opened, the first servo motor valve 1102 is closed, the cylinder piston rod rises to drive the push rod 502 of the abrasive cylinder to extrude abrasive from the outlet 50102 of the abrasive cylinder cover, and abrasive flow flows through 608-606-10 and 605; 10-603-602-601; 605-607-601; 601-5, finishing primary abrasive flow polishing.
For those skilled in the art, based on the teachings of the present invention, changes, modifications, substitutions and variations can be made to the embodiments without departing from the principles and spirit of the invention.
Claims (5)
1. The utility model provides a precision polishing equipment is flowed to non-linear pipe abrasive grain, comprises pneumatic cylinder, button switch, braced frame, flange, abrasive cylinder, pipeline integrated configuration, workstation, manual valve, manometer, common rail pipe, servo motor valve and anchor clamps, its characterized in that: the grinding machine comprises a worktable, a supporting frame, a pneumatic cylinder, a button switch, a grinding material cylinder cover, a grinding material cylinder barrel, a push rod, a first piston, a first flange and a bolt, wherein the supporting frame is installed on the worktable, the grinding material cylinder is composed of the grinding material cylinder cover, the grinding material cylinder barrel, the push rod, the first piston, the first flange and the bolt, the first piston is installed on the push rod, the push rod is installed in the middle of the grinding material cylinder, one end of a pipeline combination structure is installed on the grinding material cylinder barrel, the other end of the pipeline combination structure is installed on the grinding material cylinder cover, a common.
2. The non-linear tube abrasive flow precision polishing apparatus of claim 1, wherein: the supporting frame is composed of a left supporting square shaft, a right supporting square shaft, a supporting cross beam and an aligner, wherein the supporting cross beam is positioned at the upper parts of the left supporting square shaft and the right supporting square shaft, and the aligner is arranged between the left supporting square shaft and the right supporting square shaft.
3. The non-linear tube abrasive flow precision polishing apparatus of claim 1, wherein: the pipeline combination structure comprises a first elbow pipe, a second elbow pipe, a third elbow pipe, a fourth elbow pipe, a fifth elbow pipe, a first straight pipe, a second straight pipe, a third straight pipe, a manual water valve, a pressure gauge, a servo motor valve and a bolt, wherein the first elbow pipe is connected with the abrasive cylinder barrel through the bolt, the second elbow pipe is connected with a pipeline on the abrasive cylinder cover, the third elbow pipe is connected with the first straight pipe through the bolt, the fourth elbow pipe is connected with the common rail pipe through the bolt, one end of the fifth elbow pipe is connected with the third straight pipe through the bolt, one end of the first straight pipe is arranged between the first elbow pipe and the third elbow pipe, one end of the second straight pipe is connected with the first elbow pipe through the bolt, the manual water valve is respectively arranged on the first elbow pipe, the first straight pipe and the second elbow pipe, the pressure gauge is respectively arranged on the first elbow pipe, the second elbow pipe, the first straight pipe, the second straight pipe and the third elbow pipe, the servo motor valve is composed of a servo motor and a on-off valve, wherein the servo motor is arranged on the on-off valve, and the servo motor valves are respectively arranged on the second straight pipe and the third straight pipe.
4. The non-linear tube abrasive flow precision polishing apparatus of claim 1, wherein: the pneumatic cylinder is composed of a piston head II, a piston rod, a pneumatic cylinder barrel and a locking nut, wherein the piston head II is installed on the piston rod, the direction of a rod cavity of the pneumatic cylinder is downward, and the pneumatic cylinder is installed on a supporting beam of the supporting frame through the locking nut.
5. The non-linear tube abrasive flow precision polishing apparatus of claim 1, wherein: the clamp comprises a base, a pressing rod, a first cylindrical pin, a second cylindrical pin, a small air cylinder and a fixing nail, wherein the base is connected with a workbench through the fixing nail, the pressing rod is installed on the base through the cylindrical pin, a groove structure is formed in the installation position of the small air cylinder of the base, the lower end of the air cylinder is connected with the base through the groove structure, and the upper end of the small air cylinder is connected with the pressing rod through the second cylindrical pin.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202022922256.1U CN213731193U (en) | 2020-12-09 | 2020-12-09 | Non-linear pipe abrasive particle flow precision polishing equipment |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202022922256.1U CN213731193U (en) | 2020-12-09 | 2020-12-09 | Non-linear pipe abrasive particle flow precision polishing equipment |
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| CN213731193U true CN213731193U (en) | 2021-07-20 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112405364A (en) * | 2020-12-09 | 2021-02-26 | 长春理工大学 | Non-linear pipe abrasive particle flow precision polishing equipment |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112405364A (en) * | 2020-12-09 | 2021-02-26 | 长春理工大学 | Non-linear pipe abrasive particle flow precision polishing equipment |
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