CN213727325U

CN213727325U - Horizontal conveying type intelligent double-sided 6-gun metal spraying machine

Info

Publication number: CN213727325U
Application number: CN202022645187.4U
Authority: CN
Inventors: 赵九祥
Original assignee: Fuxin Lida Automation Equipment Co ltd
Current assignee: Fuxin Lida Automation Equipment Co ltd
Priority date: 2020-11-16
Filing date: 2020-11-16
Publication date: 2021-07-20
Anticipated expiration: 2030-11-16

Abstract

The utility model relates to the technical field of metal spraying machine, in particular to a flat-feeding intelligent double-sided 6-gun metal spraying machine, which comprises a base, wherein a feeding chamber, a metal spraying chamber and a finished product chamber are sequentially arranged at the top end of the base from left to right, the inner sides of the front ends of the finished product chamber and the feeding chamber are rotatably connected with a sealing door through a rotating shaft, the inner sides of the front and the rear ends of the metal spraying chamber are respectively provided with an observation window, the lower side of the front end of the metal spraying chamber is fixedly connected with a controller, the top end of the metal spraying chamber is communicated with a connecting pipe, the utility model can spray metal at the two ends of a capacitor core at the same time, and can ensure that the distances from the metal spraying heads at the front and the rear ends to the two ends of the capacitor core are the same through an infrared distance measuring sensor, ensure that the metal spraying effects at the two ends of the capacitor core are the same, and can reduce the concentration of metal particles in the metal spraying chamber through filtering and circulating the air in the utility model, the cleanliness of the surface of the product after metal spraying is improved.

Description

Horizontal conveying type intelligent double-sided 6-gun metal spraying machine

Technical Field

The utility model relates to a metal spraying machine technical field specifically is a two-sided 6 rifle metal spraying machines of flatly sending formula intelligence.

Background

The metal spraying machine is an important production device of a film capacitor, the film capacitor production is to wind a film with a metal coating into a cylindrical core through a winding machine, but the metal coating is thin and cannot be directly welded, so that metal spraying is carried out on the end part of the core, and the metal spraying machine is mainly used for leading out an electrode through a metal spraying coating on the film so as to facilitate welding.

Present metal spraying machine need earlier carry out the metal spraying to electric capacity core one end, then need overturn the electric capacity core, carry out the metal spraying to the electric capacity core other end, metal spraying efficiency is slower, and can't guarantee that the core both ends are the same to the thickness of metal spraying, present metal spraying machine only has one simultaneously and spouts the gold room, the distance is nearer between finished product and the core of spraying the gold, and the metal particle in the metal spraying room can't discharge fast, the finished product is polluted by the metal particle that the metal spraying produced easily, need the secondary to clean, reduce production efficiency, therefore, propose a two-sided 6 rifle metal spraying machine of flat-sending formula intelligence to above-mentioned problem.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a two-sided 6 rifle metal spraying machines of flat-sending formula intelligence to solve the problem that proposes among the above-mentioned background art.

In order to achieve the above object, the utility model provides a following technical scheme:

a horizontal conveying type intelligent double-sided 6-gun metal spraying machine comprises a base, wherein a feed chamber, a metal spraying chamber and a finished product chamber are sequentially arranged at the top end of the base from left to right, the inner sides of the front ends of the finished product chamber and the feed chamber are rotatably connected with a sealing door through a rotating shaft, the inner sides of the front end and the rear end of the metal spraying chamber are respectively provided with an observation window, a controller is fixedly connected with the lower side of the front end of the metal spraying chamber, the top end of the metal spraying chamber is communicated with a connecting pipe, filter cotton is arranged at the inner side of the connecting pipe, the top end of the connecting pipe is communicated with a circulating cylinder, a supporting rod is fixedly connected with the inner side of the circulating cylinder, the top end of the supporting rod is fixedly connected with a second motor, the tail end of a main shaft of the second motor is fixedly connected with a fan impeller, the left, the equal fixedly connected with connecting plate in both ends around spouting the golden room, connecting plate top fixedly connected with first motor, the terminal fixedly connected with lead screw of first motor main shaft to the lead screw rotates with spouting the golden room to be connected, lead screw outside screw thread rotates and is connected with the L template, the automatic line feeder of L template top intermediate position fixedly connected with, base top fixedly connected with conveyer belt, the conveyer belt top is provided with core anchor clamps, the L template top is close to core anchor clamps one side fixedly connected with and spouts the golden head, the L template is close to core anchor clamps one side bottom fixedly connected with infrared ranging sensor.

Preferably, the base bottom fixedly connected with universal wheel to the universal wheel has the service brake, the total six of number of universal wheel.

Preferably, the single observation window is made of three layers of toughened glass, the sealing door on the left side is in sealing connection with the feeding chamber, and the sealing door on the right side is in sealing connection with the finished product chamber.

Preferably, the inner side of the lower side of the L-shaped plate is connected with a guide rod in a sliding mode, and the guide rod is fixedly connected with the metal spraying chamber.

Preferably, the number of the metal spraying heads is six.

Compared with the prior art, the beneficial effects of the utility model are that:

1. the utility model discloses in, lead screw through setting up, a motor, infrared distance measuring sensor, a controller, the core anchor clamps, the transmission band, spout golden head, L template and automatic wire feeder, through set up the golden head simultaneously at both ends around the core anchor clamps, can spout the gold to condenser core both ends simultaneously, the infrared distance measuring sensor through setting up can detect the distance of spouting golden head to condenser core tip, it is different with the distance of setting for when the distance of surveying, can control first motor through the controller and open, first motor drives the L template, the first motion of gold spraying is driven to the L template, it is the same with the distance of setting for to make infrared distance measuring sensor survey the distance, can guarantee that the gold spraying effect at condenser core both ends is the same, simultaneously through setting up six gold spraying heads, gold spraying efficiency has been improved.

2. In the utility model, through the sealing door, the feeding chamber, the gold spraying chamber, the finished product chamber, the connecting pipe, the filter cotton, the supporting rod, the circulating cylinder, the second motor and the exhaust pipe, when spraying gold, the capacitor core to be sprayed is positioned in the feeding chamber, the capacitor core spraying gold is positioned in the gold spraying chamber, the capacitor core after spraying gold is positioned in the finished product chamber, can ensure that metal particles generated by metal spraying can not pollute finished products and capacitor cores to be sprayed with metal, meanwhile, by starting the second motor, the second motor drives the fan impeller to rotate, the air in the gold spraying chamber is filtered by the filter cotton and sucked into the circulating cylinder, then the filtered air is respectively sent into the feeding chamber and the finished product chamber through the exhaust pipes at the left and the right sides, so that the air in the utility model circularly flows, the metal particle concentration in the metal spraying chamber can be reduced, and the surface cleanliness of the product after metal spraying is improved.

Drawings

Fig. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a schematic view of the structure at A of FIG. 1 according to the present invention;

FIG. 3 is a schematic view of a right-side mounting structure of the conveyor belt of the present invention;

fig. 4 is a schematic structural diagram of the point B in fig. 3 according to the present invention.

In the figure: 1-base, 2-controller, 3-sealing door, 4-feeding chamber, 5-exhaust pipe, 6-gold spraying chamber, 7-finished product chamber, 8-observation window, 9-first motor, 10-connecting plate, 11-universal wheel, 12-connecting pipe, 13-filter cotton, 14-supporting rod, 15-circulating cylinder, 16-second motor, 17-impeller, 18-L-shaped plate, 19-core clamp, 20-capacitor core, 21-lead screw, 22-transmission belt, 23-guide rod, 24-infrared distance measuring sensor, 25-gold spraying head and 26-automatic wire feeder.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-4, the present invention provides a technical solution:

a horizontal conveying type intelligent double-sided 6-gun metal spraying machine comprises a base 1, wherein a feeding chamber 4, a metal spraying chamber 6 and a finished product chamber 7 are sequentially arranged at the top end of the base 1 from left to right, the inner sides of the front ends of the finished product chamber 7 and the feeding chamber 4 are rotatably connected with a sealing door 3 through a rotating shaft, finished products or raw materials can be taken out or put in through opening the sealing door 3, observation windows 8 are respectively arranged at the inner sides of the front end and the rear end of the metal spraying chamber 6 to facilitate observation of the interior of the metal spraying chamber 6, a controller 2 is fixedly connected to the lower side of the front end of the metal spraying chamber 6, a connecting pipe 12 is communicated with the top end of the metal spraying chamber 6, filter cotton 13 is arranged at the inner side of the connecting pipe 12 and can filter air sucked into a circulating cylinder 15 to remove tiny metal particles in the air, a circulating cylinder 15 is communicated with the top end of the connecting pipe 12, a supporting rod 14 is fixedly connected with, the fan impeller 17 is driven to rotate by the second motor 16, so that air is driven to circulate, the left end and the right end of the upper side of the circulating cylinder 15 are communicated with the exhaust pipes 5, the other end of the exhaust pipe 5 positioned on the left side is communicated with the feeding chamber 4, the other end of the exhaust pipe 5 positioned on the right side is communicated with the finished product chamber 7, the front end and the rear end of the metal spraying chamber 6 are fixedly connected with the connecting plates 10, the top end of the connecting plates 10 is fixedly connected with the first motor 9, the tail end of the main shaft of the first motor 9 is fixedly connected with the lead screw 21, the lead screw 21 is rotatably connected with the metal spraying chamber 6, the outer side of the lead screw 21 is rotatably connected with the L-shaped plate 18 through threads, so that the distance between the metal spraying head 25 and the capacitor core 20 is changed by starting the first motor 9, the automatic wire feeder 26 is fixedly connected at the middle position of the top end of the L-shaped plate 18, a metal spraying head 25 is automatically provided with a metal wire, and the conveying belt 22 is fixedly connected at the top end of the base 1, the top end of the conveying belt 22 is provided with a core clamp 19 for clamping a capacitor core 20, the top end of the L-shaped plate 18 close to one side of the core clamp 19 is fixedly connected with a metal spraying head 25, and the bottom end of the L-shaped plate 18 close to one side of the core clamp 19 is fixedly connected with an infrared distance measuring sensor 24, so that the distance from the metal spraying head 25 to the capacitor core 20 can be detected.

Base 1 bottom fixedly connected with universal wheel 11, and universal wheel 11 has the service brake, the total six of number of universal wheel 11, be convenient for right the utility model discloses remove and fix, single observation window 8 is made by three-layer toughened glass, improve leakproofness and sound insulation, be located left sealing

door

3 and 4 sealing connection of feed space, sealing door 3 and finished product room 7 sealing connection that are located the right side, improve the leakproofness, the inboard sliding connection of 18 downside of L template has guide arm 23, and

guide arm

23 and 6 fixed connection in metal spraying chamber, guarantee the stability of metal spraying head 25 motion, prevent that metal spraying head 25 from taking place to deflect, metal spraying head 25's number is total six, improve the efficiency of metal spraying.

The working process is as follows: the utility model supplies power through an external power supply, and the metal spraying head 25 is communicated with a high-pressure gas pipeline, a plurality of capacitor cores 20 are respectively placed on the core clamp 19, the conveyer belt 22 is controlled to be conveyed rightwards through the controller 2, when the capacitor core 20 passes through the metal spraying heads 25 positioned at the front side and the rear side, the distance from the metal spraying head 25 to the end part of the capacitor core 20 can be detected through the arranged infrared distance measuring sensor 24, when the measured distance is different from the set distance, the first motor 9 can be controlled to be opened through the controller 2, the first motor 9 drives the L-shaped plate 18, the L-shaped plate 18 drives the metal spraying head 25 to move, finally the distance measured by the infrared distance measuring sensor 24 is the same as the set distance, the metal wire is continuously sent to the metal spraying head 25 through the wire feeder 26, the metal wire is melted and sprayed out by the metal spraying head 25, and metal particles are sprayed to the two, the two ends of the capacitor core 20 can be sprayed with gold at the same time, and the capacitor core 20 after being sprayed with gold is conveyed to the finished product chamber 7 by the conveyer belt 22, so that the gold spraying can be continuously and repeatedly carried out; in the in-process of spouting the gold, start second motor 16 through controller 2, second motor 16 drives impeller 17 rotatory, will spout the air suction circulation section of thick bamboo 15 of gold room 6, when the air passes through connecting pipe 12, can be filtered the small metal particle in the deaerate by filter pulp 13, later sent into in feed space 4 and the finished product room 5 respectively by filterable air through the blast pipe 5 of the left and right sides, make the utility model discloses inside air circulates and flows to reduce the concentration of the small metal particle in spouting gold room 6, thereby guarantee the quality of spouting the back product of gold, improve the off-the-shelf cleanliness behind the gold spraying.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a two-sided 6 rifle metal spraying machines of flat-sending formula intelligence, includes base (1), its characterized in that: the automatic metal spraying machine is characterized in that a feeding chamber (4), a metal spraying chamber (6) and a finished product chamber (7) are sequentially arranged at the top end of the base (1) from left to right, the inner sides of the front ends of the finished product chamber (7) and the feeding chamber (4) are respectively and rotatably connected with a sealing door (3) through a rotating shaft, the inner sides of the front end and the rear end of the metal spraying chamber (6) are respectively provided with an observation window (8), the lower side of the front end of the metal spraying chamber (6) is fixedly connected with a controller (2), the top end of the metal spraying chamber (6) is communicated with a connecting pipe (12), the inner side of the connecting pipe (12) is provided with filter cotton (13), the top end of the connecting pipe (12) is communicated with a circulating cylinder (15), the inner side of the circulating cylinder (15) is fixedly connected with a supporting rod (14), the top end of the supporting rod (14) is fixedly connected with a second motor (16), the automatic metal spraying machine is characterized in that the other end of the exhaust pipe (5) on the left side is communicated with a feeding chamber (4), the other end of the exhaust pipe (5) on the right side is communicated with a finished product chamber (7), connecting plates (10) are fixedly connected to the front end and the rear end of a metal spraying chamber (6), a first motor (9) is fixedly connected to the top end of each connecting plate (10), a lead screw (21) is fixedly connected to the tail end of a main shaft of each first motor (9), the lead screw (21) is rotatably connected with the metal spraying chamber (6), an L-shaped plate (18) is rotatably connected to the outer side of the lead screw (21) in a threaded manner, an automatic wire feeder (26) is fixedly connected to the middle position of the top end of the L-shaped plate (18), a conveying belt (22) is fixedly connected to the top end of a base (1), a core clamp (19) is arranged at the top end of the conveying belt (22), a metal spraying head (25) is fixedly connected to one side, which is close to the core clamp (19), of the top end of the L-shaped plate (18), and the bottom end of one side, close to the core clamp (19), of the L-shaped plate (18) is fixedly connected with an infrared distance measuring sensor (24).

2. The horizontal conveying type intelligent double-sided 6-gun metal spraying machine according to claim 1, characterized in that: the base (1) bottom fixedly connected with universal wheel (11) to universal wheel (11) have the service brake, the total six of number of universal wheel (11).

3. The horizontal conveying type intelligent double-sided 6-gun metal spraying machine according to claim 1, characterized in that: singly observation window (8) are made by three-layer toughened glass, are located left sealing door (3) and feed chamber (4) sealing connection, are located the right side sealing door (3) and finished product room (7) sealing connection.

4. The horizontal conveying type intelligent double-sided 6-gun metal spraying machine according to claim 1, characterized in that: the inner side of the lower side of the L-shaped plate (18) is connected with a guide rod (23) in a sliding mode, and the guide rod (23) is fixedly connected with the metal spraying chamber (6).

5. The horizontal conveying type intelligent double-sided 6-gun metal spraying machine according to claim 1, characterized in that: the number of the metal spraying heads (25) is six.