CN213708550U - Automatic splicing equipment for crystal bars - Google Patents
Automatic splicing equipment for crystal bars Download PDFInfo
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- CN213708550U CN213708550U CN202022205357.7U CN202022205357U CN213708550U CN 213708550 U CN213708550 U CN 213708550U CN 202022205357 U CN202022205357 U CN 202022205357U CN 213708550 U CN213708550 U CN 213708550U
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Abstract
The utility model discloses an automatic concatenation equipment of crystal bar, which comprises a frame assembly, the horizontal migration subassembly, short crystal bar supporting component, long crystal bar supporting component, telescopic machanism, locking mechanism, the subassembly partially is prevented to elasticity, the horizontal migration subassembly slides and sets up on the slide rail on the frame subassembly, long crystal bar supporting component installs on the frame subassembly, short crystal bar supporting component installs in the horizontal migration subassembly, and short crystal bar supporting component, long crystal bar supporting component is a sharp setting, can realize end to end, accessible telescopic machanism drives the horizontal migration subassembly translation, realize the concatenation of crystal bar, locking mechanism can lock short crystal bar after the crystal bar concatenation is accomplished, prevent that the side partially from appearing. The utility model discloses can reduce workman's the amount of labour, reduce workman's working strength, improve the concatenation efficiency of crystal bar for the concatenation process is more stable, safe, has the concatenation convenience, advantage that the concatenation precision is high.
Description
Technical Field
The utility model relates to a crystal bar splicing equipment, concretely relates to automatic splicing equipment of crystal bar.
Background
After the crystal bar is pulled in the single crystal growth workshop, the long crystal bar with the length of about 5m is cut into the length of 600-900mm by a cutting machine, and the bar with the length of less than 600 plus 900mm is cut and left in the cutting process due to the difference of the lengths of the long crystal bars, so that waste is caused.
The existing method adopts manual bar splicing and has the following problems. The first manual rod splicing efficiency is low; the second reason is that the rod is heavy, and long-term manual rod splicing brings great challenges to physical ability of operators; the third manual bar splicing is difficult to ensure the precision of the spliced bar; the glue used by the fourth stick has bad smell and causes certain harm to human body after long-term contact.
SUMMERY OF THE UTILITY MODEL
The to-be-solved technical problem of the utility model lies in, need consume huge manpower when splicing the crystal bar to prior art, and the problem that glue smell is harmful to the human body provides an automatic concatenation equipment of crystal bar.
The utility model discloses a following technical scheme realizes above-mentioned purpose: an automatic crystal bar splicing device, wherein: comprises that
A rack assembly for mounting the various components;
the horizontal moving assembly is used for adjusting the position of the crystal bar in a translation mode;
the short crystal bar supporting component and the long crystal bar supporting component are used for placing a short crystal bar and a long crystal bar;
the telescopic mechanism is used for driving the horizontal moving assembly to translate;
the locking mechanism is used for fixedly clamping the short crystal bar;
the elastic deviation preventing component is used for preventing the crystal bar from deviating;
the rack assembly comprises a rack body and a linear slide rail, and the linear slide rail is arranged on the rack body;
the horizontal moving component is slidably arranged on the linear sliding rail and comprises a moving base and a lifting guide shaft, and the lifting guide shaft is arranged on the moving base;
the short crystal bar supporting assembly is arranged on the lifting guide shaft in a sliding mode and comprises a short supporting wheel base and short supporting wheels, and the two short supporting wheels are arranged on the short supporting wheel base in parallel;
the long crystal bar supporting assembly is arranged on the frame body and is positioned on one side of the short crystal bar supporting assembly, the long crystal bar supporting assembly comprises a long supporting wheel base and long supporting wheels, and the two long supporting wheels are arranged on the long supporting wheel base in parallel;
the telescopic mechanism is arranged on the frame body and is in driving connection with the horizontal moving assembly; the telescopic mechanism comprises a servo motor, a speed reducer, a bearing seat and a trapezoidal screw rod, wherein the output end of the servo motor is connected with the speed reducer, the speed reducer is arranged on the bearing seat, one end of the trapezoidal screw rod is connected with the output end of the speed reducer, and the other end of the trapezoidal screw rod is connected with the movable base;
the locking mechanism is arranged on one side of the short supporting wheel base; the locking mechanism comprises a locking mechanism base, a locking cylinder and a locking block, wherein one end of the locking block is arranged on the locking mechanism base, and the locking cylinder is arranged at the other end of the locking cylinder;
elasticity prevents inclined to one side subassembly is including preventing inclined to one side base, buffer spacer, prevent inclined to one side subassembly guiding axle, a screw, a spring, linear bearing, two buffer spacer install on preventing inclined to one side base, linear bearing installs the four corners of preventing inclined to one side base, prevent inclined to one side subassembly guiding axle, the lower extreme of screw all is fixed in on the short supporting wheel base, prevent that the other end of inclined to one side subassembly guiding axle passes and prevents inclined to one side base, linear bearing, the other end of screw is fixed in on preventing inclined to one side base, the spring sets up on preventing the screw between inclined to one side base and the short supporting wheel base.
As the utility model discloses a further optimization scheme, the frame body comprises long crystal bar support and short crystal bar support, and long crystal bar support sets up in one side of short crystal bar support, and highly is higher than short crystal bar support, and horizontal migration subassembly, telescopic machanism all install on short crystal bar support.
As a further optimization scheme of the utility model, be equipped with vertical slide rail on the locking mechanism base, latch segment slidable mounting is on vertical slide rail.
As a further optimization scheme of the utility model, long crystal bar support and short crystal bar support are integrated into one piece structure.
As a further optimization scheme of the utility model, an included angle of 5-25 degrees is formed between the buffer gasket and the horizontal plane.
The utility model has the advantages that:
through setting up telescopic machanism, realized automatic concatenation, need not the workman and consume too much physical power, can accomplish the concatenation task through telescopic machanism, reduced the amount of labour to a certain extent, and reduced the injury of rubber coating smell to the human body.
Through setting up integrated into one piece's frame body, guarantee can not take place the skew of position at the crystal bar butt joint in-process, guarantee the precision of crystal bar butt joint.
Through setting up elasticity and preventing partial subassembly, can prevent effectively that the crystal bar from because of the position excursion that the shake takes place, effectively stabilized the crystal bar in butt joint process.
Drawings
FIG. 1 is a schematic structural view of an automatic crystal bar splicing apparatus of the present invention;
FIG. 2 is a schematic structural view of a rack assembly of the automatic crystal bar splicing apparatus of the present invention;
FIG. 3 is a schematic structural view of a horizontal moving assembly of an automatic crystal bar splicing apparatus of the present invention;
FIG. 4 is a schematic structural view of a short crystal bar supporting assembly of an automatic crystal bar splicing apparatus of the present invention;
FIG. 5 is a schematic structural view of a long crystal bar supporting assembly of the automatic crystal bar splicing apparatus of the present invention;
FIG. 6 is a schematic structural view of a telescopic mechanism of an automatic crystal bar splicing apparatus of the present invention;
fig. 7 is a schematic structural view of a locking mechanism of the automatic crystal bar splicing device of the present invention;
FIG. 8 is a schematic structural view of an elastic deviation-preventing component of an automatic crystal bar splicing apparatus of the present invention;
1-frame component, 2-horizontal moving component, 3-short crystal rod supporting component, 4-long crystal rod supporting component, 5-telescopic mechanism, 6-locking mechanism, 7-elastic deviation-preventing component, 11-frame body, 12-linear slide rail, 21-moving base, 22-lifting guide shaft, 31-short support wheel base, 32-short support wheel, 41-long support wheel base, 42-long support wheel, 51-servo motor, 52-speed reducer, 53-bearing seat, 54-trapezoidal screw rod, 61-locking mechanism base, 62-locking cylinder, 63-locking block, 71-deviation-preventing base, 72-buffer gasket, 73-deviation-preventing component guide shaft, 74-screw, 75-spring, 76-linear bearing, 111-long crystal bar bracket, 112-short crystal bar bracket and 611-longitudinal slide rail.
Detailed Description
The present application will now be described in further detail with reference to the drawings, it should be noted that the following detailed description is given for illustrative purposes only and is not to be construed as limiting the scope of the present application, as those skilled in the art will be able to make numerous insubstantial modifications and adaptations to the present application based on the above disclosure.
Example 1
An automatic crystal bar splicing device shown in fig. 1 comprises a rack assembly 1 for mounting each component, a horizontal moving assembly 2 for adjusting the position of a crystal bar in a translation manner, a short crystal bar supporting assembly 3 and a long crystal bar supporting assembly 4 for placing the short crystal bar and the long crystal bar, a telescopic mechanism 5 for driving the horizontal moving assembly to translate, a locking mechanism 6 for fixedly clamping the short crystal bar, and an elastic deviation preventing assembly 7 for stabilizing the position of the crystal bar. Horizontal migration subassembly 2 slidable mounting is on linear slide rail 12, short crystal bar supporting component 3 is installed on horizontal migration subassembly 2, long crystal bar supporting component 4 is installed in the side of short crystal bar supporting component 5, can realize with short crystal bar end to end, telescopic machanism 5 is installed in the side of horizontal migration subassembly 2, telescopic machanism 5 can promote horizontal migration subassembly 2 and make a round trip to slide on frame subassembly 1, locking mechanism 6 is installed in the one end of short crystal bar supporting component 3, and keep away from long crystal bar supporting component 4, locking mechanism 6 is convenient for lock short crystal bar, prevent the skew. The elastic deviation preventing component 7 is not only arranged on the short crystal bar supporting component 3, but also arranged on the long crystal bar supporting component 4, so that the short crystal bar and the long crystal bar can be stabilized, and the position of the crystal bar is further prevented from deviating in the splicing process.
As shown in fig. 2, the rack assembly 1 includes a rack body 11, a linear slide rail 12, a slide block limiting seat, a proximity switch, etc., the linear slide rail 12 is installed on the rack body 11, the slide block limiting seat is installed at the end of the linear slide rail 12 to play a role in protection, the horizontal movement assembly 2 can be effectively prevented from sliding out of the linear slide rail 12, and the proximity switch is used for detecting whether the relevant moving part is in place.
As shown in fig. 3, the horizontal moving assembly 2 includes a moving base 21 and a lifting guide shaft 22, and the lifting guide shaft 22 is mounted on the moving base 21 and is matched with the short ingot supporting assembly 3 to fix the short ingot supporting assembly 3. Through setting up lift guiding axle 22, when fixed short crystal bar supporting component 3, also made things convenient for short crystal bar supporting component 3's change, when the crystal bar of not unidimensional needs concatenation, directly take off short crystal bar supporting component 3 can.
As shown in fig. 4, the short ingot supporting assembly 3 is slidably disposed on the lifting guide shaft 22, the short ingot supporting assembly 3 includes a short supporting wheel base 31 and a short supporting wheel 32, and the two short supporting wheels 32 are mounted on the short supporting wheel base 31 in parallel.
As shown in fig. 5, the long ingot supporting assembly 4 includes a long supporting wheel base 41, long supporting wheels 42, and a second photoelectric sensing assembly, wherein the two long supporting wheels 42 are installed on the long supporting wheel base 41 in parallel, and the second photoelectric sensing assembly is installed on one side of the long supporting wheels 42.
As shown in fig. 6, the telescoping mechanism 5 is mounted on the frame body 11 and is in driving connection with the horizontal moving assembly 2; the telescoping mechanism 5 comprises a servo motor 51, a speed reducer 52, a bearing seat 53 and a trapezoidal screw rod 54, wherein the output end of the servo motor 51 is connected with the speed reducer 52, the speed reducer 52 is installed on the bearing seat 53, one end of the trapezoidal screw rod 54 is connected with the output end of the speed reducer 52, and the other end of the trapezoidal screw rod 54 is connected with the movable base 21.
As shown in fig. 7, the locking mechanism 6 is installed on one side of the short supporting wheel base 31; the locking mechanism 6 comprises a locking mechanism base 61, a locking cylinder 62 and a locking block 63, wherein one end of the locking block 63 is installed on the locking mechanism base 61, and the locking cylinder 62 is installed at the other end of the locking cylinder 62. The locking mechanism is installed on the short crystal bar supporting component through a screw, and when the short crystal bar which is coated with glue is placed on the supporting component, a signal is sent to the locking mechanism through the control system. The locking cylinder begins to extend to abut against the short crystal bar to prevent lateral deviation. The material of the locking block is polyurethane, so that the surface of the crystal bar cannot be damaged during action.
As shown in fig. 8, the elastic deviation-preventing assembly 7 includes a deviation-preventing base 71, buffer washers 72, deviation-preventing assembly guide shafts 73, screws 74, springs 75, and linear bearings 76, wherein the two buffer washers 72 are mounted on the deviation-preventing base 71, the linear bearings 76 are mounted at four corners of the deviation-preventing base 71, the lower ends of the deviation-preventing assembly guide shafts 73 and the screws 74 are fixed on the short supporting wheel base 51, the other end of the deviation-preventing assembly guide shaft 73 penetrates through the deviation-preventing base 71 and the linear bearings 76, the other end of the screws 74 is fixed on the deviation-preventing base 71, and the springs 75 are disposed on the screws 74 between the deviation-preventing base 71 and the short supporting wheel base 51. The elastic deviation preventing component 7 is not only arranged on the short crystal bar supporting component, but also arranged on the long crystal bar supporting component. The buffer pad also has a certain included angle, and an included angle of 5-25 degrees is formed between the buffer pad 72 and the horizontal plane. Can be better adapted to the crystal bar. When the crystal bar is placed on the elastic deviation-preventing component, the buffer effect of the spring plays a role in protecting the equipment and the crystal bar body, and meanwhile, the shape of the elastic deviation-preventing component is utilized to ensure that the crystal bar cannot deflect on the supporting component, so that the position of the crystal bar is ensured.
During operation, at first place long crystal bar in short crystal bar supporting component 3 respectively with short crystal bar, long crystal bar supporting component 4, open telescopic machanism 5, make horizontal migration subassembly 2 translation, realize the adjustment to short crystal bar horizontal position, after the position of short crystal bar is close to long crystal bar, carry out the rubber coating, then open telescopic machanism 5 once more, it makes short crystal bar and long crystal bar concatenation to remove horizontal migration subassembly 2, when the short crystal bar that the completion was glued is placed on its supporting component, give the locking mechanism signal through control system, the locking cylinder begins to stretch out and withstands short crystal bar and prevents the lateral deviation. This device has replaced the flow of artifical stick that pushes away through setting up telescopic machanism 5, has reduced workman's the amount of labour, has improved concatenation efficiency, and makes the concatenation process more stable, safer.
Example 2
The crystal bar splicing apparatus according to embodiment 1 is different in that the rack body 11 is composed of a long crystal bar support 111 and a short crystal bar support 112, the long crystal bar support 111 is disposed on one side of the short crystal bar support 112 and is higher than the short crystal bar support 112, and the telescopic mechanism 5 and the horizontal moving assembly 2 are mounted on the short crystal bar support 112. And long crystal bar support 111 and short crystal bar support 112 are integrated into one piece structure, can guarantee that frame body 11 is more stable in the concatenation process.
The above-described embodiments are merely illustrative of the preferred embodiments of the present invention and are not intended to limit the spirit and scope of the present invention. Without departing from the design concept of the present invention, various modifications and improvements made by the technical solution of the present invention by those skilled in the art should fall into the protection scope of the present invention, and the technical contents claimed by the present invention have been fully recorded in the claims.
Claims (5)
1. The utility model provides an automatic splicing equipment of crystal bar which characterized in that: comprises that
A rack assembly (1) for mounting the various components;
a horizontal moving component (2) for adjusting the position of the crystal bar in a translation way;
the short crystal bar supporting component (3) and the long crystal bar supporting component (4) are used for placing the short crystal bar and the long crystal bar;
a telescopic mechanism (5) for driving the horizontal moving component to translate;
a locking mechanism (6) for fixedly clamping the short crystal bar;
an elastic deviation prevention component (7) for preventing the crystal bar from deviating;
the rack assembly (1) comprises a rack body (11) and a linear slide rail (12), wherein the linear slide rail (12) is arranged on the rack body (11);
the horizontal moving component (2) is slidably mounted on the linear sliding rail (12), the horizontal moving component (2) comprises a moving base (21) and a lifting guide shaft (22), and the lifting guide shaft (22) is mounted on the moving base (21);
the short crystal bar supporting component (3) is arranged on the lifting guide shaft (22) in a sliding mode, the short crystal bar supporting component (3) comprises a short supporting wheel base (31) and short supporting wheels (32), and the two short supporting wheels (32) are arranged on the short supporting wheel base (31) in parallel;
the long crystal bar supporting assembly (4) is arranged on the rack body (11) and is positioned on one side of the short crystal bar supporting assembly (3), the long crystal bar supporting assembly (4) comprises a long supporting wheel base (41) and long supporting wheels (42), and the two long supporting wheels (42) are arranged on the long supporting wheel base (41) in parallel;
the telescopic mechanism (5) is arranged on the rack body (11) and is in driving connection with the horizontal moving assembly (2); the telescopic mechanism (5) comprises a servo motor (51), a speed reducer (52), a bearing seat (53) and a trapezoidal screw rod (54), wherein the output end of the servo motor (51) is connected with the speed reducer (52), the speed reducer (52) is installed on the bearing seat (53), one end of the trapezoidal screw rod (54) is connected with the output end of the speed reducer (52), and the other end of the trapezoidal screw rod (54) is connected with the movable base (21);
the locking mechanism (6) is arranged on one side of the short supporting wheel base (31); the locking mechanism (6) comprises a locking mechanism base (61), a locking cylinder (62) and a locking block (63), one end of the locking block (63) is arranged on the locking mechanism base (61), and the locking cylinder (62) is arranged at the other end of the locking cylinder (62);
elasticity prevents inclined to one side subassembly (7) including preventing inclined to one side base (71), buffer spacer (72), prevent inclined to one side subassembly guiding axle (73), screw (74), spring (75), linear bearing (76), install on preventing inclined to one side base (71) two buffer spacer (72), the four corners of preventing inclined to one side base (71) is installed to linear bearing (76), prevent inclined to one side subassembly guiding axle (73), the lower extreme of screw (74) all is fixed in on short supporting wheel base (31), the other end of preventing inclined to one side subassembly guiding axle (73) passes prevents inclined to one side base (71), linear bearing (76), the other end of screw (74) is fixed in on preventing inclined to one side base (71), spring (75) set up on preventing inclined to one side base (71) and short supporting wheel base (31) between screw (74).
2. The automatic crystal bar splicing apparatus according to claim 1, wherein: the frame body (11) comprises a long crystal bar support (111) and a short crystal bar support (112), the long crystal bar support (111) is arranged on one side of the short crystal bar support (112) and is higher than the short crystal bar support (112), and the horizontal moving assembly (2), the telescopic mechanism (5) and the short crystal bar support (112) are all arranged on the short crystal bar support.
3. The automatic crystal bar splicing apparatus according to claim 1, wherein: the locking mechanism base (61) is provided with a longitudinal sliding rail (611), and the locking block (63) is slidably mounted on the longitudinal sliding rail (611).
4. The automatic crystal bar splicing apparatus according to claim 2, wherein: the long crystal bar bracket (111) and the short crystal bar bracket (112) are of an integrated structure.
5. The automatic crystal bar splicing apparatus according to claim 1, wherein: an included angle of 5-25 degrees is formed between the buffer gasket (72) and the horizontal plane.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022205357.7U CN213708550U (en) | 2020-09-30 | 2020-09-30 | Automatic splicing equipment for crystal bars |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022205357.7U CN213708550U (en) | 2020-09-30 | 2020-09-30 | Automatic splicing equipment for crystal bars |
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| Publication Number | Publication Date |
|---|---|
| CN213708550U true CN213708550U (en) | 2021-07-16 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202022205357.7U Active CN213708550U (en) | 2020-09-30 | 2020-09-30 | Automatic splicing equipment for crystal bars |
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| CN (1) | CN213708550U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114454357A (en) * | 2022-01-26 | 2022-05-10 | 四川晶科能源有限公司 | Crystal bar matching method and crystal bar matching system |
-
2020
- 2020-09-30 CN CN202022205357.7U patent/CN213708550U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114454357A (en) * | 2022-01-26 | 2022-05-10 | 四川晶科能源有限公司 | Crystal bar matching method and crystal bar matching system |
| CN114454357B (en) * | 2022-01-26 | 2024-02-27 | 四川晶科能源有限公司 | Crystal bar matching method and crystal bar matching system |
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