CN213708436U - High-arsenic metal mineral powder arsenic removal equipment with high-efficiency arsenic-containing gas treatment device - Google Patents

High-arsenic metal mineral powder arsenic removal equipment with high-efficiency arsenic-containing gas treatment device Download PDF

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CN213708436U
CN213708436U CN202022613097.7U CN202022613097U CN213708436U CN 213708436 U CN213708436 U CN 213708436U CN 202022613097 U CN202022613097 U CN 202022613097U CN 213708436 U CN213708436 U CN 213708436U
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gas
arsenic
flue gas
furnace
outlet
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蔡兴飞
文岳雄
王立
乐福佳
王琪
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Shenzhen Zhongyuan Environmental Technology Co ltd
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Guangdong Tianyuan Environmental Technology Co ltd
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Abstract

The utility model discloses a high arsenic metal powdered ore dearsenification equipment with high-efficient gaseous processing apparatus that contains arsenic, it includes one-level preheater, preheater feed arrangement, second grade accuse oxygen roasting furnace, main pipe of flue gas, combustion chamber, contains arsenic gaseous processing apparatus. The primary preheating furnace comprises a preheating furnace inner kiln for conveying high-arsenic metal ore powder and a preheating furnace jacket for conveying high-temperature flue gas. The secondary oxygen control roasting furnace comprises a roasting furnace inner kiln for conveying high-arsenic metal ore powder and a roasting furnace jacket for conveying high-temperature flue gas. The arsenic-containing gas treatment device is formed by sequentially connecting a temperature-controllable high-temperature gas-solid separator, a condensation arsenic-collecting device, a smoke indirect heat exchanger, an arsenic-collecting cloth bag, a high-temperature closed reduction furnace and a crystallization tank, so that the pyrolysis gas containing arsenic oxide is treated to obtain simple substance arsenic. The pyrolysis gas resource containing arsenic oxide is recycled, the investment scale of the arsenic-containing gas treatment device and the difficulty of waste gas treatment are greatly reduced, and the effects of energy conservation and emission reduction are remarkable.

Description

High-arsenic metal mineral powder arsenic removal equipment with high-efficiency arsenic-containing gas treatment device
Technical Field
The utility model relates to a solid waste handles the field, in particular to high arsenic metal ore powder dearsenification equipment with high-efficient gaseous processing apparatus that contains arsenic.
Background
Arsenic and arsenic compounds are used in pesticides, herbicides, insecticides, and many alloys. Arsenic compound arsenic trioxide is called arsenic trioxide, which is a highly toxic substance. Generally, a roasting method can be adopted to carry out pyrolysis gasification on high-arsenic metal ore powder so as to generate pyrolysis gas containing arsenic oxide, thereby achieving the purpose of arsenic removal. In the high-arsenic metal ore powder arsenic removal equipment in the prior art, a common arsenic-containing gas treatment device is adopted to purify pyrolysis gas containing arsenic oxide, so that pyrolysis gas resources containing arsenic oxide are not recycled, and the investment scale of the arsenic-containing gas treatment device and the waste gas treatment difficulty are increased. Therefore, it is necessary to provide a high-arsenic metal ore powder dearsenifying apparatus with a high-efficiency arsenic-containing gas treatment device to solve the above technical problems.
SUMMERY OF THE UTILITY MODEL
The utility model provides a high arsenic metal ore powder dearsenification equipment and method with high-efficient gaseous processing apparatus that contains arsenic, its gaseous processing apparatus that contains arsenic is received the arsenic device, is received arsenic sack, high temperature airtight reduction furnace, crystallizer and is connected gradually by controllable temperature high temperature gas-solid separator, smoke indirect heat exchanger, condensation and forms to obtain simple substance arsenic after handling the pyrolysis gas that contains arsenic oxide. The device solves the technical problems that in the high-arsenic metal mineral powder arsenic removal equipment in the prior art, the adopted arsenic-containing gas treatment device is used for purifying the pyrolysis gas containing arsenic oxide, the pyrolysis gas resource containing arsenic oxide is not reused, and the investment scale of the arsenic-containing gas treatment device and the waste gas treatment difficulty are increased.
In order to solve the technical problem, the utility model adopts the technical scheme that:
a high arsenic metal ore powder dearsenifying equipment with a high-efficiency arsenic-containing gas treatment device comprises:
the primary preheating furnace is used for preheating the high-arsenic metal ore powder and comprises a preheating furnace inner kiln used for conveying the high-arsenic metal ore powder and a preheating furnace jacket used for conveying high-temperature flue gas; one end of the kiln in the preheating furnace is provided with a preheating furnace feeding hole, and the other end of the kiln in the preheating furnace is provided with a preheating furnace discharging hole; the preheating furnace jacket surrounds the periphery of the outer wall of the inner kiln of the preheating furnace, one end of the preheating furnace jacket is provided with a preheating furnace flue gas inlet, and the other end of the preheating furnace jacket is provided with a preheating furnace flue gas outlet;
the preheating furnace feeding device comprises a preheating furnace feeding funnel for feeding high-arsenic metal ore powder and a preheating furnace feeding screw for pushing the high-arsenic metal ore powder, wherein one end of the preheating furnace feeding screw is connected with the preheating furnace feeding funnel, and the other end of the preheating furnace feeding screw is connected with a feeding hole of the preheating furnace;
the secondary oxygen control roasting furnace is used for heating and pyrolyzing the high-arsenic metal ore powder and comprises a roasting furnace inner kiln used for conveying the high-arsenic metal ore powder and a roasting furnace jacket used for conveying high-temperature flue gas; one end of the kiln in the roasting furnace is provided with a roasting furnace feed inlet connected with the discharge outlet of the preheating furnace, and the other end of the kiln in the roasting furnace is provided with a roasting furnace discharge outlet and a roasting furnace pyrolysis gas outlet; the roasting furnace jacket surrounds the periphery of the outer wall of the kiln in the roasting furnace, a roasting furnace flue gas inlet is formed in one side of the roasting furnace jacket, a roasting furnace flue gas outlet is formed in the other side of the roasting furnace jacket, and the roasting furnace flue gas outlet is connected with the preheating furnace flue gas inlet;
the flue gas main pipe is used for conveying high-temperature flue gas and comprises a main pipe flue gas inlet and a first main pipe flue gas outlet, and the first main pipe flue gas outlet is connected with the roasting furnace flue gas inlet;
the combustion chamber is used for generating high-temperature flue gas and is provided with a combustion chamber flue gas outlet connected with the main pipe flue gas inlet;
the arsenic-containing gas treatment device is used for treating the toxic pyrolysis gas;
the arsenic-containing gas treatment device comprises:
the condensation arsenic collecting device is used for condensing the pyrolysis gas into arsenic oxide powder, and is provided with a condenser pyrolysis gas inlet connected with the roasting furnace pyrolysis gas outlet and a condenser powder outlet used for outputting the arsenic oxide powder;
the arsenic collecting cloth bag is used for collecting arsenic oxide powder and is provided with a cloth bag inlet connected with the condenser powder output port and a cloth bag outlet used for outputting the arsenic oxide powder;
the high-temperature closed reduction furnace is used for reducing arsenic in arsenic oxide powder and comprises a lower reduction furnace for placing the arsenic oxide powder and an upper reduction furnace for placing a reducing agent, the lower reduction furnace is provided with a lower reduction furnace inlet which is connected with the outlet of the cloth bag, and the upper reduction furnace is provided with an upper reduction furnace outlet;
and the crystallizing tank is used for separating out the reduced simple substance arsenic and is provided with a crystallizing tank inlet connected with the outlet of the upper reducing furnace and a crystallizing tank material outlet used for outputting the simple substance arsenic.
In the high-arsenic metal ore powder dearsenification equipment with the high-efficiency arsenic-containing gas treatment device, the flue gas main pipe is also provided with a second main pipe flue gas outlet, the arsenic-containing gas treatment device also comprises a temperature-controllable high-temperature gas-solid separator for separating dust from pyrolysis gas, and the temperature-controllable high-temperature gas-solid separator comprises a gas-solid separator inner cylinder for conveying the pyrolysis gas and a gas-solid separator outer cylinder for conveying the high-temperature flue gas, wherein the gas-solid separator inner cylinder is nested in the gas-solid separator outer cylinder;
the inner cylinder of the gas-solid separator comprises an upper purification cavity, a lower ash discharge structure and a plurality of filtering membrane pipes which are uniformly arranged in the purification cavity in the longitudinal direction; the purification cavity is provided with a pyrolysis gas inlet of a gas-solid separator and a pyrolysis gas outlet of the gas-solid separator, the pyrolysis gas inlet of the gas-solid separator is connected with the pyrolysis gas outlet of the roasting furnace through a main pyrolysis gas pipeline, the main pyrolysis gas pipeline is provided with an electric control valve for shutting and opening pyrolysis gas, the pyrolysis gas outlet of the gas-solid separator is connected with the pyrolysis gas inlet of the condenser, the ash discharge structure is in a conical shape with a wide upper part and a narrow lower part, and the bottom of the ash discharge structure is provided with an ash discharge port for discharging dust;
the outer cylinder of the gas-solid separator is provided with a gas-solid separator flue gas inlet and a gas-solid separator flue gas outlet, the gas-solid separator flue gas inlet is connected with the second main pipe flue gas outlet sequentially through a gas-solid separator external heating flue gas pipeline and a gas-solid separator heating flue gas pipeline, an electric control valve used for adjusting gas flow is arranged on the gas-solid separator external heating flue gas pipeline, and the gas-solid separator flue gas outlet is connected with the flue gas purification device.
High arsenic metal powdered ore dearsenification equipment with high-efficient arsenic gas processing apparatus that contains, pyrolysis gas trunk line with still be connected with the inside preheating flue gas pipeline of gas-solid separator between the outside heating flue gas pipeline of gas-solid separator, be equipped with the automatically controlled valve that is used for turn-offs and opens on the inside preheating flue gas pipeline.
In the high arsenic metal ore powder dearsenifying equipment with the high-efficiency arsenic-containing gas treatment device of the utility model,
the high-arsenic metal ore powder dearsenification equipment with the high-efficiency arsenic-containing gas treatment device also comprises a gas purification device for treating toxic pyrolysis gas, and the condensation arsenic-collecting device is also provided with a condenser pyrolysis gas outlet which is connected with the gas purification device;
the crystallizing tank is also provided with a crystallizing tank gas outlet which is connected with a gas purifying device.
High arsenic metal powdered ore dearsenification equipment with high-efficient arsenic gas processing apparatus that contains, roast burning furnace pyrolysis gas exit linkage has pyrolysis gas bypass pipeline for in will having original gas to discharge the air, wherein pyrolysis gas bypass pipeline is equipped with and is used for the automatically controlled valve that turn-offs and open.
High arsenic metal powdered ore dearsenification equipment in, contain arsenic gas processing apparatus still includes the indirect heat exchanger of cigarette for cool down pyrolysis gas, prevent to burn out receive the arsenic sack, it is equipped with heat exchanger entry and heat exchanger export, the heat exchanger entry with gas-solid separation ware pyrolysis gas exit linkage, the heat exchanger export with condenser pyrolysis gas entry linkage.
High arsenic metal powdered ore dearsenification equipment with high-efficient arsenic gas processing apparatus that contains, the preheater flue gas entry is established and is close to the one end of preheater discharge gate, it establishes and is close to bake burning furnace exhanst gas outlet bake burning furnace the one end of burning furnace feed inlet.
High arsenic metal powdered ore dearsenification equipment with high-efficient arsenic gas processing apparatus that contains, bake burning furnace flue gas entry and set up to N (N >1) one, it distributes bake burning furnace axial lateral wall that presss from both sides the cover, first female pipe exhanst gas outlet sets up to N, and it distributes the axial lateral wall of the female pipe of flue gas, N first female pipe exhanst gas outlet is through N flue gas passageway and N bake burning furnace flue gas entry one-to-one and connect.
High arsenic metal powdered ore dearsenification equipment with high-efficient arsenic gas processing apparatus that contains, bake burning furnace flue gas entry evenly distributed over a slow fire, first female pipe exhanst gas outlet evenly distributed, N all be equipped with the automatically controlled valve that is used for adjusting tolerance on the flue gas passageway.
High arsenic metal powdered ore dearsenification equipment with high-efficient arsenic gas processing apparatus that contains, the diameter of burning furnace flue gas entry is followed and is close to burn burning furnace exhanst gas outlet one end and to keeping away from it reduces gradually to burn burning furnace exhanst gas outlet one end, flue gas passageway with the diameter of first female pipe exhanst gas outlet with the diameter of burning furnace flue gas entry matches.
High arsenic metal powdered ore dearsenification equipment with high-efficient arsenic gas processing apparatus that contains in, adjacent roast distance between the burning furnace flue gas entry is followed and is close to roast burning furnace exhanst gas outlet one end is to keeping away from roast burning furnace exhanst gas outlet one end crescent.
High arsenic metal powdered ore dearsenification equipment with high-efficient arsenic gas processing apparatus that contains, be equipped with the first flue baffle that a plurality of has first flue through-hole, adjacent two along the axial between two inside lateral walls of preheating furnace jacket first flue baffle two first flue through-hole becomes 180 degrees relative settings.
High arsenic metal powdered ore dearsenification equipment with high-efficient arsenic gas processing apparatus that contains, be equipped with the second flue baffle that a plurality of has the second flue through-hole along the axial between two inside lateral walls of preheating furnace jacket, be equipped with flue baffle, adjacent two between the second flue baffle two of second flue baffle second flue through-hole is located respectively the both sides of flue baffle.
High arsenic metal powdered ore dearsenification equipment with high-efficient arsenic gas processing apparatus that contains, bake burning furnace exhanst gas outlet with it roasts burning furnace flue gas outlet pipe to be connected with between the preheater flue gas entry, be equipped with the automatically controlled valve that is used for turn-offeing and opens the high temperature flue gas on the roaster flue gas outlet pipe.
High arsenic metal powdered ore dearsenification equipment with high-efficient arsenic gas processing apparatus that contains, it is close to bake burning furnace jacket bake burning furnace flue gas outlet pipe's one end and keep away from the one end of burning furnace flue gas outlet pipe all is equipped with temperature probe for monitor the temperature of high temperature flue gas.
High arsenic metal powdered ore dearsenification equipment with high-efficient arsenic gas processing apparatus that contains, high arsenic metal powdered ore dearsenification equipment with high-efficient arsenic gas processing apparatus that contains still includes gas cleaning device, behind the preheater exhanst gas outlet connection tail gas fan with gas cleaning device connects.
In the high arsenic metal ore powder dearsenifying equipment with the high-efficiency arsenic-containing gas treatment device of the utility model,
the primary preheating furnace is transversely obliquely arranged and axially rotates, and one end of the primary preheating furnace, which is close to the discharge port of the preheating furnace, is lower than one end of the primary preheating furnace, which is close to the feed port of the preheating furnace;
the two-stage oxygen control roasting furnace is transversely obliquely arranged and axially rotates, and one end of the two-stage oxygen control roasting furnace, which is close to the discharge port of the roasting furnace, is lower than one end of the two-stage oxygen control roasting furnace, which is close to the feed port of the roasting furnace.
The utility model discloses compare in prior art, its beneficial effect is: the utility model discloses a high arsenic metal powdered ore dearsenification equipment with high-efficient arsenic gas processing apparatus that contains, it contains arsenic gas processing apparatus and receives the arsenic device, receives arsenic sack, high temperature airtight reduction furnace, crystallizer and connects gradually by controllable temperature high temperature gas-solid separator, indirect heat exchanger of cigarette, condensation and forms to obtain simple substance arsenic after handling the pyrolysis gas that contains arsenic oxide. The pyrolysis gas resource containing arsenic oxide is recycled, the investment scale of the arsenic-containing gas treatment device and the difficulty of waste gas treatment are greatly reduced, and the effects of energy conservation and emission reduction are remarkable.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required to be used in the embodiments are briefly introduced below, and the drawings in the following description are only corresponding drawings of some embodiments of the present invention.
FIG. 1 is a schematic structural view of the apparatus for removing arsenic from high arsenic metal ore powder of the present invention.
Fig. 2 is a schematic top view of the first preheating furnace jacket according to the present invention after being expanded along the axis.
Fig. 3 is a schematic top view of the second preheating furnace jacket according to the present invention after being expanded along the axis.
FIG. 4 is a partial flow chart of the dearsenifying method of high arsenic metal ore powder of the present invention.
FIG. 5 is another part of the flow chart of the dearsenifying method for high arsenic metal ore powder of the present invention.
Wherein the content of the first and second substances,
1. a preheating furnace feeding device 1-1, a preheating furnace feeding funnel 1-2 and a preheating furnace feeding screw;
2. 2-1 parts of a primary preheating furnace, 2-1 parts of a preheating furnace inner kiln, 2-1 parts of a preheating furnace inlet, 2-1 parts of a preheating furnace outlet, 2-2 parts of a preheating furnace jacket, 2-2 parts of a preheating furnace flue gas inlet, 2-2 parts of a preheating furnace flue gas outlet, 2-2 parts of a first flue partition plate, 2-2-3a parts of a first flue through hole, 2-2-4 parts of a second flue partition plate, 2-2-4a parts of a second flue through hole, 2-2-5 parts of a flue baffle plate;
3. a two-stage oxygen-controlled roasting furnace, 3-1, a roasting furnace inner kiln, 3-1-1, a roasting furnace feed inlet, 3-1-2, a roasting furnace discharge outlet, 3-1-3, a roasting furnace pyrolysis gas outlet, 3-2, a roasting furnace jacket, 3-2-1, a roasting furnace flue gas inlet, 3-2-2 and a roasting furnace flue gas outlet;
4. a flue gas purification device;
5. a preheating furnace tail gas main pipeline;
6. feeding screws of the roasting furnace;
7. a flue gas channel;
8. 8-1 of a main flue gas pipe, 8-2 of a main flue gas inlet, 8-3 of a first main flue gas outlet and a second main flue gas outlet;
9. a combustion chamber 9-1 and a combustion chamber flue gas outlet;
10. a combustion engine;
11. a tail gas fan;
12. the device comprises a temperature-controllable high-temperature gas-solid separator, 12-1, an inner cylinder of the gas-solid separator, 12-1-1, a purification cavity, 12-1-2, an ash discharge structure, 12-1-3, a filtering membrane tube, 12-1-4, a pyrolysis gas inlet of the gas-solid separator, 12-1-5, a pyrolysis gas outlet of the gas-solid separator, 12-1-6, an ash discharge port, 12-2, an outer cylinder of the gas-solid separator, 12-2-1, a flue gas inlet of the gas-solid separator, 12-2-2 and a flue gas outlet of the gas-solid separator;
13. the device comprises a condensation arsenic collecting device 13-1, a condenser pyrolysis gas inlet 13-2, a condenser pyrolysis gas outlet 13-3 and a condenser powder outlet;
14. a high-temperature closed reduction furnace, 14-1, a lower reduction furnace, 14-1-1, an inlet of the lower reduction furnace, 14-2, an upper reduction furnace, 14-2-1 and an outlet of the upper reduction furnace;
15. 15-1 parts of a crystallizing tank, 15-2 parts of an inlet of the crystallizing tank, 15-3 parts of a material outlet of the crystallizing tank and a gas outlet of the crystallizing tank;
16. a gas purification device;
17. a high temperature flue gas duct;
18. preheating a furnace tail gas bypass pipeline;
19. the gas-solid separator heats the flue gas pipeline;
20. collecting an arsenic cloth bag;
21-1, a main pyrolysis gas pipeline;
21-2, a pyrolysis gas bypass pipeline;
22-1, preheating a flue gas pipeline inside the gas-solid separator;
22-2, heating a flue gas pipeline outside the gas-solid separator;
23. discharging spiral of the roasting furnace;
24. a flue gas outlet pipe of the roasting furnace;
25. a smoke indirect heat exchanger.
In the drawings, elements having similar structures are denoted by the same reference numerals.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by the skilled in the art without creative work belong to the protection scope of the present invention.
In the present invention, the directional terms, such as "up", "down", "front", "back", "left", "right", "inner", "outer", "side", "top" and "bottom", refer to the orientation of the drawings, and the directional terms are used for illustration and understanding, but not for limiting the present invention.
The terms "first," "second," and the like in the terms of the present invention are used for descriptive purposes only and are not to be construed as indicating or implying relative importance, nor should they be construed as limiting in any way.
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," and "fixed" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.
In the prior art, the conventional roasting method is adopted to carry out pyrolysis gasification dearsenification on high-arsenic metal ore powder, the pyrolysis gasification is insufficient, the dearsenification efficiency is low, and the treated metal ore powder still contains a large amount of arsenic, so that the subsequent further processing treatment on the metal ore powder is not utilized.
The following is a preferred embodiment of the present invention to provide an apparatus and method for dearsenifying high arsenic metal ore powder, which can solve the above technical problems.
Referring to fig. 1, the utility model provides a high arsenic metal ore powder dearsenification equipment with high-efficient containing arsenic gas processing apparatus, which comprises a primary preheating furnace 2, a secondary oxygen control roasting furnace 3, a flue gas main pipe 8, a combustion chamber 9, a flue gas purification device 4 and an arsenic gas processing apparatus.
The primary preheating furnace 2 is used for preheating high-arsenic metal ore powder and comprises a preheating furnace inner kiln 2-1 used for conveying the high-arsenic metal ore powder, a preheating furnace jacket 2-2 used for conveying high-temperature flue gas and a preheating furnace feeding device 1.
The preheating furnace inner kiln 2-1 can be specifically designed into a cylindrical structure, one end of the preheating furnace inner kiln is provided with a preheating furnace inlet 2-1-1, and the other end of the preheating furnace inner kiln is provided with a preheating furnace outlet 2-1-2. The kiln 2-1 in the preheating furnace is transversely obliquely arranged, and one end of the kiln, which is close to the discharge port 2-1-2 of the preheating furnace, is lower than one end of the kiln, which is close to the feed port 2-1-1 of the preheating furnace, so that high-arsenic metal ore powder can be conveyed from the feed port 2-1-1 of the preheating furnace to the discharge port 2-1-2 of the preheating furnace along with the current situation, and the structure is simple and effective. And the kiln 2-1 in the preheating furnace rotates along the axial direction, so that the high-arsenic metal ore powder can be heated uniformly, and the pyrolysis gasification dearsenification effect is improved.
The preheating furnace feeding device 1 comprises a preheating furnace feeding funnel 1-1 used for feeding high-arsenic metal ore powder and a preheating furnace feeding screw 1-2 used for pushing the high-arsenic metal ore powder, one end of the preheating furnace feeding screw 1-2 is connected with the preheating furnace feeding funnel 1-1, and the other end of the preheating furnace feeding screw is connected with the preheating furnace feeding funnel 2-1-1. The feeding hopper 1-1 of the preheating furnace and the feeding screw 1-2 of the preheating furnace are matched for feeding, so that the high-arsenic metal mineral powder can be uniformly fed, and the pyrolysis gasification dearsenification effect is improved.
The preheating furnace jacket 2-2 can be specifically designed into an annular cylindrical structure, surrounds the outer wall of the kiln 2-1 in the preheating furnace, and is provided with a preheating furnace flue gas inlet 2-2-1 at one end close to a preheating furnace discharge port 2-1-2 and a preheating furnace flue gas outlet 2-2-2 at the other end. The flue gas inlet 2-2-1 of the preheating furnace is arranged at one end close to the discharge port 2-1-2 of the preheating furnace, so that the temperature of the high-arsenic metal mineral powder in the kiln 2-1 in the preheating furnace can reach the highest value during discharging, the temperature is closer to the temperature required by pyrolysis and gasification, and the overall pyrolysis and gasification effect is improved. The preheating furnace flue gas outlet 2-2-2 is connected with the tail gas fan 11 and then connected with the flue gas purification device 4, and high-temperature flue gas is discharged after being purified, so that the method is more environment-friendly.
The secondary oxygen control roasting furnace 3 is used for heating, pyrolyzing and dearsenifying high-arsenic metal ore powder and comprises a roasting furnace inner kiln 3-1 for conveying the high-arsenic metal ore powder, a roasting furnace jacket 3-2 for conveying high-temperature flue gas, a roasting furnace feeding screw 6 and a roasting furnace discharging screw 23.
The kiln 3-1 in the roasting furnace can be specifically designed into a cylindrical structure, one end of the kiln is provided with a roasting furnace feed inlet 3-1-1 connected with a preheating furnace discharge outlet 2-1-2, and the other end of the kiln is provided with a roasting furnace discharge outlet 3-1-2 and a roasting furnace pyrolysis gas outlet 3-1-3. The kiln 3-1 in the roasting furnace is transversely obliquely arranged, and one end of the kiln, which is close to the discharge port 3-1-2 of the roasting furnace, is lower than one end of the kiln, which is close to the feed port 3-1-1 of the roasting furnace, so that high-arsenic metal ore powder can be conveyed from the feed port 3-1-1 of the roasting furnace to the discharge port 3-1-2 of the roasting furnace, and the kiln has a simple structure and an obvious effect. And the kiln 3-1 in the roasting furnace rotates along the axial direction, so that the high-arsenic metal ore powder can be heated uniformly, and the pyrolysis gasification dearsenification effect is improved.
One end of a roasting furnace feeding screw 6 is connected with a roasting furnace feeding port 3-1-1, the other end of the roasting furnace feeding screw is connected with a preheating furnace discharging port 2-1-2, and a roasting furnace discharging screw 23 is connected with a roasting furnace discharging port 3-1-2. By arranging the feeding screw 6 of the roasting furnace and the discharging screw 23 of the roasting furnace, high-arsenic metal ore powder can be uniformly input and output, so that the pyrolysis gasification dearsenification effect is improved.
The roasting furnace jacket 3-2 can be specifically designed into an annular cylindrical structure and surrounds the periphery of the outer wall of the roasting furnace 3-1, a roasting furnace flue gas inlet 3-2-1 is formed in one side of the roasting furnace jacket, a roasting furnace flue gas outlet 3-2-2 is formed in the other side of the roasting furnace jacket, and the roasting furnace flue gas outlet 3-2-2 is connected with a preheating furnace flue gas inlet 2-2-1. The roasting furnace flue gas outlet 3-2-2 can be specifically arranged at one end close to the feeding port 3-1-1 of the roasting furnace, and the temperature close to the roasting furnace flue gas outlet 3-2-2 is generally not stable, so that the temperature of high-temperature flue gas in the subsequent stage can be ensured to be stable, and the pyrolysis gasification dearsenification effect of the high-arsenic metal mineral powder is improved.
The flue gas main pipe 8 is used for conveying high-temperature flue gas and is provided with a main pipe flue gas inlet 8-1 and a first main pipe flue gas outlet 8-2. The first main pipe flue gas outlet 8-2 is connected with the roasting furnace flue gas inlet 3-2-1. The combustion chamber 9 is used for generating high-temperature flue gas, one end of the combustion chamber 9 is connected with a combustor 10, the other end of the combustion chamber 9 is provided with a combustion chamber flue gas outlet 9-1, and the combustion chamber flue gas outlet 9-1 is connected with a main pipe flue gas inlet 8-1. The arsenic-containing gas treatment device is used for treating toxic pyrolysis gas and is connected with the outlet 3-1-3 of the pyrolysis gas of the roasting furnace.
The working principle of the device is that firstly combustible gas and air are mixed by a combustor 10 and then are combusted in a combustion chamber 9, and the generated high-temperature flue gas is output through a flue gas outlet 9-1 of the combustion chamber and then is input into a flue gas main pipe 8 through a flue gas inlet 8-1 of the main pipe. High-temperature flue gas in the flue gas main pipe 8 is output through a first main pipe flue gas outlet 8-2 and then is input into a roasting furnace jacket 3-2 through a roasting furnace flue gas inlet 3-2-1. High-temperature flue gas in the roasting furnace jacket 3-2 is output through a roasting furnace flue gas outlet 3-2-2 and then input into a preheating furnace jacket 2-2 through a preheating furnace flue gas inlet 2-2-1.
Then adding the high-arsenic metal ore powder into a feed hopper 1-1 of the preheating furnace, uniformly conveying the high-arsenic metal ore powder through a feed screw 1-2 of the preheating furnace, and conveying the high-arsenic metal ore powder into a kiln 2-1 in the preheating furnace through a feed port 2-1-1 of the preheating furnace. The high-arsenic metal ore powder is preheated by high-temperature flue gas in a preheating furnace jacket 2-2, the preheated high-arsenic metal ore powder is output from a discharge port 2-1-2 of the preheating furnace, is uniformly conveyed by a feeding screw 6 of a roasting furnace, and is input into a kiln 3-1 in the roasting furnace through a feeding port 3-1-1 of the roasting furnace. The high-arsenic metal ore powder in the kiln 3-1 in the roasting furnace is heated and pyrolyzed by high-temperature flue gas in the roasting furnace jacket 3-2, so that the high-arsenic metal ore powder is fully pyrolyzed and gasified and then arsenic is removed, and then residues after pyrolysis and gasification are uniformly output through the roasting furnace discharge port 3-1-2 and the roasting furnace discharge spiral 23. Pyrolysis gas containing arsenic oxide generated after pyrolysis and gasification of high-arsenic metal ore powder in a kiln 3-1 in a roasting furnace is discharged through a roasting furnace pyrolysis gas outlet 3-1-3, and waste gas treatment is carried out through an arsenic-containing gas treatment device.
The primary preheating furnace 2 preheats the high-arsenic metal ore powder, the secondary oxygen control roasting furnace 3 heats and pyrolyzes the high-arsenic metal ore powder, the high-arsenic metal ore powder can be quickly heated in the roasting furnace 3-1, the temperature required by pyrolysis and gasification is quickly reached, the pyrolysis and gasification of the high-arsenic metal ore powder are more sufficient, the arsenic removal efficiency is higher, and the arsenic content in the treated high-arsenic metal ore powder is effectively reduced. Meanwhile, high-temperature flue gas generated by the combustion chamber 9 is firstly conveyed to the secondary oxygen control roasting furnace 3 through the flue gas main pipe 8 and then conveyed to the primary preheating furnace 2 through the secondary oxygen control roasting furnace 3, so that the utilization rate of the high-temperature flue gas is improved, and energy is effectively saved.
In order to monitor the temperature of the high-temperature flue gas in the roasting furnace jacket 3-2 in real time, temperature probes (not shown) are arranged at one end of the roasting furnace jacket 3-2 close to the roasting furnace flue gas outlet pipe 24 and at one end of the roasting furnace flue gas outlet pipe 24.
The flue gas main pipe 8 and the secondary oxygen control roasting furnace 3 can adopt various connection modes.
Referring to fig. 1 again, the first connection mode of the flue gas main pipe 8 and the secondary oxygen-controlling roasting furnace 3 is that N (N >1) flue gas inlets 3-2-1 of the roasting furnace are uniformly distributed on the axial side wall of the roasting furnace jacket 3-2, N flue gas outlets 8-2 of the first main pipe are uniformly distributed on the axial side wall of the flue gas main pipe 8, N flue gas outlets 8-2 of the first main pipe are connected with N roasting furnace flue gas inlets 3-2-1 through N flue gas channels 7 in a one-to-one correspondence manner, and N flue gas channels 7 are respectively provided with an electric control valve for adjusting the gas flow. The connection mode can ensure that the heat of high-temperature flue gas in the roasting furnace jacket 3-2 is uniformly distributed, thereby leading the pyrolysis and gasification of high-arsenic metal mineral powder to be more sufficient. Because the temperature of the high-temperature flue gas close to the flue gas outlet 3-2-2 of the roasting furnace is relatively unstable, the air input close to the flue gas outlet 3-2-2 of the roasting furnace can be adjusted by adjusting the electric control valve on the flue gas channel 7.
The second connection mode of the flue gas main pipe 8 and the secondary oxygen control roasting furnace 3 is that the number of the roasting furnace flue gas inlets 3-2-1 is N (N is more than 1), the N flue gas inlets are uniformly distributed on the axial side wall of the roasting furnace jacket 3-2, the number of the first main pipe flue gas outlets 8-2 is N, the N first main pipe flue gas outlets 8-2 are uniformly distributed on the axial side wall of the flue gas main pipe 8, and the N first main pipe flue gas outlets 8-2 are correspondingly connected with the N roasting furnace flue gas inlets 3-2-1 one by one through N flue gas channels 7. The diameter of the roasting furnace flue gas inlet 3-2-1 is gradually reduced from one end close to the roasting furnace flue gas outlet 3-2-2 to one end far away from the roasting furnace flue gas outlet 3-2-2, and the diameters of the flue gas channel 7 and the first main pipe flue gas outlet 8-2 are matched with the diameter of the roasting furnace flue gas inlet 3-2-1. The connection mode ensures that the air input close to one end of the roasting furnace flue gas outlet 3-2-2 is larger than the air input far away from one end of the roasting furnace flue gas outlet 3-2-2, and the heat lost at the roasting furnace flue gas outlet 3-2-2 can be balanced.
The third connection mode of the flue gas main pipe 8 and the secondary oxygen control roasting furnace 3 is that N (N is more than 1) flue gas inlets 3-2-1 of the roasting furnace are distributed on the axial side wall of the roasting furnace jacket 3-2, N flue gas outlets 8-2 of the first main pipe are distributed on the axial side wall of the flue gas main pipe 8, and the N flue gas outlets 8-2 of the first main pipe are correspondingly connected with the N roasting furnace flue gas inlets 3-2-1 through N flue gas channels 7. The distance between the adjacent roasting furnace flue gas inlets 3-2-1 is gradually increased from one end close to the roasting furnace flue gas outlet 3-2-2 to one end far away from the roasting furnace flue gas outlet 3-2-2. The connection mode can also ensure that the air input at one end close to the roasting furnace flue gas outlet 3-2-2 is larger than the air input at one end far away from the roasting furnace flue gas outlet 3-2-2, and the heat lost at the roasting furnace flue gas outlet 3-2-2 can be balanced.
In order to ensure that the high-temperature flue gas of the preheating furnace jacket 2-2 can be uniformly conveyed and the heat at each position of the preheating furnace jacket 2-2 is uniform, thereby improving the preheating effect, the internal structure of the preheating furnace jacket 2-2 can adopt two modes.
Fig. 2 is a schematic top view of a first preheating furnace jacket along an axis after being spread and flattened. A plurality of first flue partition boards 2-2-3 with first flue through holes 2-2-3a are axially arranged between two side walls in the preheating furnace jacket 2-2, and two first flue through holes 2-2-3a of two adjacent first flue partition boards 2-2-3 are oppositely arranged at 180 degrees. In fig. 2 is indicated one of the first flue baffles 2-2-3 and its corresponding first flue through hole 2-2-3a, the others not being identified one by one.
After entering a preheating furnace jacket 2-2 from a preheating furnace flue gas inlet 2-2-1, the high-temperature flue gas flows from a first flue through hole 2-2-3a on a first flue partition plate 2-2-3 to a direction close to a preheating furnace flue gas outlet 2-2-2, and is blocked by a second first flue partition plate 2-2-3, the high-temperature flue gas is divided into two paths with opposite directions and flows to a first flue through hole 2-2-3a on a second first flue partition plate 2-2-3, flows 180 degrees respectively and then flows out from the first flue through hole 2-2-3a, and continues to flow to the direction close to the preheating furnace flue gas outlet 2-2-2. The high-temperature flue gas flows repeatedly according to the rule, so that the high-temperature flue gas passes through all the positions of the preheating furnace jacket 2-2, and the heat distribution is uniform.
Fig. 3 is a schematic top view of a second preheating furnace jacket along an axis. A plurality of second flue baffles 2-2-4 with second flue through holes 2-2-4a are axially arranged between two side walls in the preheating furnace jacket 2-2, flue baffles 2-2-5 are arranged between the second flue baffles 2-2-4, and two second flue through holes 2-2-4a of two adjacent second flue baffles 2-2-4 are respectively positioned at two sides of the flue baffles 2-2-5. In fig. 3 is indicated one of the second flue baffles 2-2-4 and its corresponding second flue passage opening 2-2-4a, the others not being identified one by one.
After entering a preheating furnace jacket 2-2 from a preheating furnace flue gas inlet 2-2-1, the high-temperature flue gas flows from a second flue through hole 2-2-4a on a first second flue partition plate 2-2-4 to the direction close to a preheating furnace flue gas outlet 2-2-2, and flows to the direction far away from the flue partition plate 2-2-5 due to the blockage of the second flue partition plate 2-2-4 and the flue partition plate 2-2-5, and flows out from a second flue through hole 2-2-4a on a second flue partition plate 2-2-4 after flowing for 360 degrees, and flows repeatedly according to the rule, so that the high-temperature flue gas passes through all positions of the preheating furnace jacket 2-2, and the heat distribution is uniform.
Referring to fig. 1, a flue gas outlet pipe 24 of the roasting furnace is specifically connected between the flue gas outlet 3-2-2 of the roasting furnace and the flue gas inlet 2-2-1 of the preheating furnace, and an electric control valve for turning off and turning on high-temperature flue gas is arranged on the flue gas outlet pipe 24 of the roasting furnace. When the preheating furnace inner kiln 2-1 adopts the working mode of discontinuously and intensively conveying the high-arsenic metal mineral powder to the roasting furnace inner kiln 3-1, before the high-arsenic metal mineral powder is conveyed to the roasting furnace inner kiln 3-1, the electric control valve on the roasting furnace flue gas outlet pipe 24 can be firstly turned off, so that the heat of high-temperature flue gas in the roasting furnace inner kiln 3-1 is stable, and the pyrolysis gasification effect of the high-arsenic metal mineral powder in the roasting furnace inner kiln 3-1 is ensured. And after pyrolysis and gasification of the high-arsenic metal mineral powder in the kiln 3-1 in the roasting furnace are completed, opening the electric control valve on the flue gas outlet pipe 24 of the roasting furnace again.
Referring to fig. 1, a preheating furnace tail gas main pipeline 5 is connected between the tail gas fan 11 and the flue gas purification device 4, a high-temperature flue gas pipeline 17 is connected between the combustion chamber flue gas outlet 9-1 and the main pipeline flue gas inlet 8-1, and a preheating furnace tail gas bypass pipeline 18 is also connected between the preheating furnace tail gas main pipeline 5 and the high-temperature flue gas pipeline 17. The high-temperature flue gas combined by the high-temperature flue gas pipeline 17 and the preheating furnace tail gas bypass pipeline 18 is input into the flue gas main pipe 8 through the flue gas inlet 8-1 of the main pipe. The high-temperature flue gas pipeline 17 and the preheating furnace tail gas bypass pipeline 18 are both provided with electric control valves for regulating gas flow. The structure can effectively utilize the high-temperature flue gas discharged by the preheating furnace jacket 2-2, and achieves the effects of energy conservation and emission reduction.
With reference to fig. 1, the flue gas main pipe 8 is further provided with a second main pipe flue gas outlet 8-3. The arsenic-containing gas treatment device specifically comprises a temperature-controllable high-temperature gas-solid separator 12, a smoke indirect heat exchanger 25, a condensation arsenic-collecting device 13, an arsenic-collecting cloth bag 20, a high-temperature closed reduction furnace 14, a crystallization tank 15 and a gas purification device 16.
The temperature-controllable high-temperature gas-solid separator 12 is used for separating dust from pyrolysis gas and comprises a gas-solid separator inner cylinder 12-1 for conveying pyrolysis gas and a gas-solid separator outer cylinder 12-2 for conveying high-temperature flue gas, wherein the gas-solid separator inner cylinder 12-1 is nested in the gas-solid separator outer cylinder 12-2.
The gas-solid separator inner cylinder 12-1 comprises an upper purification cavity 12-1-1, a lower ash discharge structure 12-1-2 and a plurality of filtering membrane tubes 12-1-3 which are longitudinally and uniformly arranged in the purification cavity 12-1-1, wherein the filtering membrane tubes 12-1-3 are used for filtering dust in pyrolysis gas. The purification cavity 12-1-1 is provided with a pyrolysis gas inlet 12-1-4 of a gas-solid separator and a pyrolysis gas outlet 12-1-5 of the gas-solid separator. The pyrolysis gas inlet 12-1-4 of the gas-solid separator is connected with the pyrolysis gas outlet 3-1-3 of the roasting furnace through a main pyrolysis gas pipeline 21-1, and the main pyrolysis gas pipeline 21-1 is provided with an electric control valve for shutting off and opening pyrolysis gas. The ash discharging structure 12-1-2 is in a conical shape with a wide upper part and a narrow lower part, and the bottom of the ash discharging structure is provided with an ash discharging port 12-1-6 for discharging dust. The filtering membrane tube (12-1-3) is a metal membrane or a high-temperature ceramic membrane or a high-temperature-resistant, corrosion-resistant and high-precision intermetallic compound filtering membrane, and can work at 550 ℃.
The outer cylinder 12-2 of the gas-solid separator is provided with a gas-solid separator flue gas inlet 12-2-1 and a gas-solid separator flue gas outlet 12-2-2. The gas-solid separator flue gas inlet 12-2-1 is connected with the second main pipe flue gas outlet 8-3 through a gas-solid separator external heating flue gas pipeline 22-2 and a gas-solid separator heating flue gas pipeline 19 in sequence, and an electric control valve for adjusting the gas quantity is arranged on the gas-solid separator external heating flue gas pipeline 22-2, so that the high-temperature flue gas in the gas-solid separator outer cylinder 12-2 can be controlled to be maintained at a set temperature conveniently. The high-temperature flue gas in the outer cylinder 12-2 of the gas-solid separator continuously heats the pyrolysis gas in the inner cylinder 12-1 of the gas-solid separator, so that the filtering effect is better, and for example, arsenic oxide in the pyrolysis gas can be prevented from being changed into powder after being cooled and filtered. Arsenic oxide is a toxic substance and mixed with dust, which increases the difficulty of subsequent treatment. The flue gas outlet 12-2-2 of the gas-solid separator is connected with the flue gas purification device 4, so that the effect of environmental protection is achieved.
An internal preheating flue gas pipeline 22-1 of the gas-solid separator is also connected between the main pyrolysis gas pipeline 21-1 and the external heating flue gas pipeline 22-2 of the gas-solid separator, and an electric control valve for switching off and switching on is arranged on the internal preheating flue gas pipeline 22-1. The structure can firstly open the electric control valve on the internal preheating flue gas pipeline 22-1 without introducing pyrolysis gas into the gas-solid separator inner cylinder 12-1, and preheat the gas-solid separator inner cylinder 12-1 so as to improve the stability of the system operation, for example, prevent the pyrolysis gas in the initial stage from being suddenly cooled to generate arsenic oxide powder which is filtered together with dust and then discharged. Arsenic oxide is a toxic substance and mixed with dust, which increases the difficulty of subsequent treatment.
The indirect smoke heat exchanger 25 is used for cooling the pyrolysis gas and preventing the arsenic collecting cloth bag 20 from being burnt out, and is provided with a heat exchanger inlet and a heat exchanger outlet, and the heat exchanger inlet is connected with the pyrolysis gas outlet 12-1-5 of the gas-solid separator.
The condensation arsenic collecting device 13 is used for condensing the pyrolysis gas to form arsenic oxide powder, and is provided with a condenser pyrolysis gas inlet 13-1, a condenser pyrolysis gas outlet 13-2 and a condenser powder outlet 13-3. The condenser pyrolysis gas inlet 13-1 is connected with the heat exchanger outlet, and the condenser pyrolysis gas outlet 13-2 is connected with the gas purification device 16 so as to treat the discharged toxic pyrolysis gas. And the condenser powder output port 13-3 is used for outputting arsenic oxide powder.
The arsenic collecting cloth bag 20 is used for collecting arsenic oxide powder and is provided with a cloth bag inlet connected with the condenser powder outlet 13-3 and a cloth bag outlet for outputting arsenic oxide powder.
The high-temperature closed reduction furnace 14 is used for reducing arsenic in arsenic oxide powder and comprises a lower reduction furnace 14-1 for placing the arsenic oxide powder and an upper reduction furnace 14-2 for placing a reducing agent, the lower reduction furnace 14-1 is provided with a lower reduction furnace inlet 14-1-1 which is connected with a cloth bag outlet, and the upper reduction furnace 14-2 is provided with an upper reduction furnace outlet 14-2-1.
The crystallizing tank 15 is used for separating out reduced simple substance arsenic and is provided with a crystallizing tank inlet 15-1 connected with an upper reducing furnace outlet 14-2-1, a crystallizing tank material outlet 15-2 used for outputting the simple substance arsenic and a crystallizing tank gas outlet 15-3 connected with a gas purifying device 16.
It should be noted that the temperature-controllable high-temperature gas-solid separator 12 can improve the precision of arsenic oxide powder in the subsequent steps and further improve the working efficiency of the system, but the temperature-controllable high-temperature gas-solid separator 12 can be omitted according to the actual needs by the arsenic-containing gas treatment device, that is, the pyrolysis gas discharged from the pyrolysis gas outlet 3-1-3 of the roasting furnace is directly input into the arsenic condensation and collection device 13 through the pyrolysis gas inlet 13-1 of the condenser.
It should be noted that the temperature of the pyrolysis gas from the outlet 12-1-5 of the pyrolysis gas of the gas-solid separator is about 400-.
With reference to fig. 1, a pyrolysis gas bypass pipeline 21-2 is connected to a pyrolysis gas outlet 3-1-3 of the roasting furnace for discharging the original gas into the air, wherein the pyrolysis gas bypass pipeline 21-2 is provided with an electric control valve for turning off and on. The original gas in the kiln 3-1 in the roasting furnace is evacuated, so that the pollution of the original gas to pyrolysis gas can be prevented.
To sum up, the utility model discloses a high arsenic metal powdered ore dearsenification equipment with high-efficient arsenic gas processing apparatus that contains, it contains arsenic gas processing apparatus and receives the arsenic device, receives arsenic sack, high temperature sealed reduction furnace, crystallizer and connects gradually by controllable temperature high temperature gas-solid separator, smoke indirect heat exchanger, condensation and forms to obtain simple substance arsenic after handling the pyrolysis gas that contains arsenic oxide. The pyrolysis gas resource containing arsenic oxide is recycled, the investment scale of the arsenic-containing gas treatment device and the difficulty of waste gas treatment are greatly reduced, and the effects of energy conservation and emission reduction are remarkable.
Referring to fig. 4 and fig. 5, referring to the schematic structural diagram of the apparatus for removing arsenic from high-arsenic metal ore powder in fig. 1, when the apparatus for removing arsenic from high-arsenic metal ore powder mainly includes a primary preheating furnace 2, a secondary oxygen control roasting furnace 3, a flue gas main pipe 8, a combustion chamber 9, a burner 10, a flue gas purification device 4, and an arsenic-containing gas treatment device. The primary preheating furnace 2 comprises a preheating furnace inner kiln 2-1 and a preheating furnace jacket 2-2. The kiln 2-1 in the preheating furnace is provided with a preheating furnace feed inlet 2-1-1 and a preheating furnace discharge outlet 2-1-2. The preheating furnace jacket 2-2 is provided with a preheating furnace flue gas inlet 2-2-1 and a preheating furnace flue gas outlet 2-2-2. The secondary oxygen control roasting furnace 3 comprises a roasting furnace inner kiln 3-1 and a roasting furnace jacket 3-2. The kiln 3-1 in the roasting furnace is provided with a roasting furnace feed inlet 3-1-1, a roasting furnace discharge outlet 3-1-2 and a roasting furnace pyrolysis gas outlet 3-1-3. The flue gas main pipe 8 is provided with a main pipe flue gas inlet 8-1 and a first main pipe flue gas outlet 8-2. The combustion chamber 9 is provided with a combustion chamber flue gas outlet 9-1.
The utility model also provides a high arsenic metal powdered ore dearsenification method, it uses foretell high arsenic metal powdered ore dearsenification equipment to carry out the powdered ore dearsenification operation, and this dearsenification method includes following step:
s11: conveying high-arsenic metal ore powder into a kiln 2-1 in a preheating furnace from a feed inlet 2-1-1 of the preheating furnace, preheating the high-arsenic metal ore powder by high-temperature flue gas in a jacket 2-2 of the preheating furnace, outputting the high-arsenic metal ore powder from a discharge outlet 2-1-2 of the preheating furnace, and inputting the high-arsenic metal ore powder into the kiln 3-1 in a roasting furnace through a feed inlet 3-1-1 of the roasting furnace;
s12: high-arsenic metal ore powder in a kiln 3-1 in a roasting furnace is heated and pyrolyzed by high-temperature flue gas in a roasting furnace jacket 3-2, and then residues after pyrolysis and gasification are output through a roasting furnace discharge port 3-1-2;
s13: pyrolysis gas generated after pyrolysis and gasification of high-arsenic metal mineral powder in a kiln 3-1 in a roasting furnace is discharged through a pyrolysis gas outlet 3-1-3 of the roasting furnace, and waste gas treatment is carried out through an arsenic-containing gas treatment device.
Wherein the high-temperature flue gas in the roasting furnace jacket 3-2 is generated by the following steps:
s14: combustible gas and air are mixed by a combustor 10 and then are combusted in a combustion chamber 9, and the generated high-temperature flue gas is output through a flue gas outlet 9-1 of the combustion chamber and then is input into a flue gas main pipe 8 through a flue gas inlet 8-1 of the main pipe;
s15: outputting high-temperature flue gas in the flue gas main pipe 8 through a first main pipe flue gas outlet 8-2, and inputting the high-temperature flue gas into a roasting furnace jacket 3-2 through a roasting furnace flue gas inlet 3-2-1;
the high-temperature flue gas in the preheating furnace jacket 2-2 is generated by the following steps:
s16: high-temperature flue gas in the roasting furnace jacket 3-2 is output through a roasting furnace flue gas outlet 3-2-2 and then input into a preheating furnace jacket 2-2 through a preheating furnace flue gas inlet 2-2-1.
With reference to fig. 1, if N (N >1) flue gas inlets 3-2-1 of the high-arsenic metal ore powder dearsenification device are uniformly distributed on the axial side wall of the roasting furnace jacket 3-2, N flue gas outlets 8-2 of the first main pipe are uniformly distributed on the axial side wall of the flue gas main pipe 8, the N flue gas outlets 8-2 of the first main pipe are correspondingly connected with the N roasting furnace flue gas inlets 3-2-1 through N flue gas channels 7, and the N flue gas channels 7 are respectively provided with an electric control valve for adjusting the gas flow. In step S15, the high-temperature flue gas in the flue gas main pipe 8 is output through the first main pipe flue gas outlet 8-2, and the temperature near the flue gas outlet 3-2-2 of the roasting furnace can be within a set range by adopting the following two ways.
The first mode is that when the temperature close to the roasting furnace flue gas outlet 3-2-2 is lower than a first set temperature, an electric control valve on a flue gas channel 7 close to the roasting furnace flue gas outlet 3-2-2 is adjusted to increase the gas quantity of high-temperature flue gas; when the temperature close to the roasting furnace flue gas outlet 3-2-2 is higher than a second set temperature which is higher than the first set temperature, the electric control valve on the flue gas channel 7 close to the roasting furnace flue gas outlet 3-2-2 is adjusted to reduce the gas amount of the high-temperature flue gas.
The second mode is that when the temperature far away from the roasting furnace flue gas outlet 3-2-2 is higher than a second set temperature, the electric control valve on the part of the flue gas channel 7 far away from the roasting furnace flue gas outlet 3-2-2 is turned off; when the temperature far away from the roasting furnace flue gas outlet 3-2-2 is lower than the first set temperature, the electric control valve on the part of the flue gas channel 7 far away from the roasting furnace flue gas outlet 3-2-2 is opened again.
Referring to fig. 1, if a flue gas outlet pipe 24 of the roasting furnace is connected between the flue gas outlet 3-2-2 of the roasting furnace and the flue gas inlet 2-2-1 of the preheating furnace, an electric control valve for turning off and turning on high-temperature flue gas is arranged on the flue gas outlet pipe 24 of the roasting furnace. And step S11, the preheating furnace inner kiln 2-1 conveys the high-arsenic metal ore powder to the roasting furnace inner kiln 3-1 in an intermittent and centralized conveying mode. Firstly, closing a feed port 3-1-1 of a roasting furnace, simultaneously opening an electric control valve on a roasting furnace flue gas outlet pipe 24 to input high-temperature flue gas in a roasting furnace jacket 3-2 into a preheating furnace jacket 2-2, opening the feed port 3-1-1 of the roasting furnace after a first set time, simultaneously closing the electric control valve on the roasting furnace flue gas outlet pipe 24 to stop inputting the high-temperature flue gas in the roasting furnace jacket 3-2 into the preheating furnace jacket 2-2, closing the feed port 3-1-1 of the roasting furnace again after a second set time, and simultaneously opening the electric control valve on the roasting furnace flue gas outlet pipe 24 to input the high-temperature flue gas in the roasting furnace jacket 3-2 into the preheating furnace jacket 2-2 again. The method can ensure that the temperature of the kiln 3-1 in the roasting furnace is more stable and the pyrolysis and gasification are more sufficient.
With reference to fig. 1, if the pyrolysis gas outlet 3-1-3 of the roaster is connected with a pyrolysis gas bypass pipeline 21-2. Before step S11, the arsenic removing method further comprises the steps of opening an electric control valve on the pyrolysis gas bypass pipeline 21-2, evacuating the residual pyrolysis gas in the roasting furnace jacket 3-2, and after the set time is reached, closing the electric control valve on the pyrolysis gas bypass pipeline 21-2. The original gas in the kiln 3-1 in the roasting furnace is evacuated, so that the pollution of the original gas to pyrolysis gas can be prevented.
Referring to fig. 1, if the arsenic-containing gas treatment device includes a condensation arsenic collecting device 13, an arsenic collecting cloth bag 20, a high-temperature closed reduction furnace 14, a crystallization tank 15, and a gas purification device 16. The condensation arsenic collecting device 13 is provided with a condenser pyrolysis gas inlet 13-1, a condenser pyrolysis gas outlet 13-2 and a condenser powder outlet 13-3. The arsenic collecting cloth bag 20 is provided with a cloth bag inlet and a cloth bag outlet. The high-temperature closed reduction furnace 14 includes a lower reduction furnace 14-1 and an upper reduction furnace 14-2. The lower reducing furnace 14-1 is provided with a lower reducing furnace inlet 14-1-1, and the upper reducing furnace 14-2 is provided with an upper reducing furnace outlet 14-2-1. The crystallizing tank 15 is provided with a crystallizing tank inlet 15-1, a crystallizing tank material outlet 15-2 and a crystallizing tank gas outlet 15-3.
In step S13, the exhaust gas treatment specifically includes the steps of:
s21: pyrolysis gas output from a pyrolysis gas outlet 3-1-3 of the roasting furnace is input into a condensation arsenic-collecting device 13 through a pyrolysis gas inlet 13-1 of a condenser, the condensation arsenic-collecting device 13 carries out condensation treatment on the pyrolysis gas, and condensed arsenic oxide powder is output through a powder output port 13-3 of the condenser and then input into an arsenic-collecting cloth bag 20 through a cloth bag inlet;
s22: the arsenic collecting cloth bag 20 is used for collecting and treating arsenic oxide powder, the arsenic oxide powder is output through a cloth bag outlet after reaching a set amount and is input into a lower reduction furnace 14-1 through a lower reduction furnace inlet 14-1-1, and the arsenic oxide powder is volatilized under a high-temperature closed condition;
s23: adding charcoal powder as reducing agent into upper reduction furnace 14-2, and volatilizing lower reduction furnace 14-1 by carbon reduction methodThe generated arsenic oxide is reduced to generate arsenic gas with a chemical formula of AS2O3+3C ═ 2AS +3 CO. The generated arsenic gas and carbon monoxide are output through an outlet 14-2-1 of the upper reduction furnace and input into a crystallizing tank 15 through an inlet 15-1 of the crystallizing tank;
s24: the arsenic gas is separated out by the crystallizing tank 15 to form simple substance arsenic, the simple substance arsenic is output through a crystallizing tank material outlet 15-2, and the carbon monoxide is output from a crystallizing tank gas outlet 15-3 and is conveyed by a pipeline to be connected with a gas purifying device 16 for purifying.
Referring to fig. 1, if the flue gas main pipe 8 is further provided with a second main pipe flue gas outlet 8-3, the arsenic-containing gas treatment device further comprises a temperature-controllable high-temperature gas-solid separator 12. The temperature-controllable high-temperature gas-solid separator 12 comprises a gas-solid separator inner cylinder 12-1 and a gas-solid separator outer cylinder 12-2. The inner cylinder 12-1 of the gas-solid separator comprises a purification cavity 12-1-1 at the upper part, an ash discharge structure 12-1-2 at the lower part and a plurality of filtering membrane tubes 12-1-3. The ash discharging structure 12-1-2 is provided with an ash discharging port 12-1-6. The purification cavity 12-1-1 is provided with a pyrolysis gas inlet 12-1-4 of a gas-solid separator and a pyrolysis gas outlet 12-1-5 of the gas-solid separator. The outer cylinder 12-2 of the gas-solid separator is provided with a gas-solid separator flue gas inlet 12-2-1 and a gas-solid separator flue gas outlet 12-2-2. The high-arsenic metal ore powder arsenic removal equipment further comprises a main pyrolysis gas pipeline 21-1, a flue gas heating pipeline 22-2 outside the gas-solid separator and a flue gas heating pipeline 19 of the gas-solid separator.
Step S21 is preceded by the steps of:
s31: opening an electric control valve on a main pyrolysis gas pipeline 21-1 and a heating flue gas pipeline 22-2 outside the gas-solid separator;
s32: and (4) conveying pyrolysis gas discharged from a pyrolysis gas outlet 3-1-3 of the roasting furnace in the step S13 through a pyrolysis gas main pipeline 21-1, inputting the pyrolysis gas into a purification cavity 12-1-1 at the upper part of an inner cylinder 12-1 of a gas-solid separator through a pyrolysis gas inlet 12-1-4 of the gas-solid separator, and filtering dust by using a filtering membrane pipe 12-1-3. Outputting the filtered pyrolysis gas through a pyrolysis gas outlet 12-1-5 of a gas-solid separator, inputting the pyrolysis gas into a condensation arsenic-collecting device 13 through a pyrolysis gas inlet 13-1 of the condenser, and discharging the filtered dust into an ash discharge structure 12-1-2 at the lower part of an inner cylinder 12-1 of the gas-solid separator through an ash discharge port 12-1-6;
s33: outputting the high-temperature flue gas of the flue gas main pipe 8 in the step S14 through a flue gas outlet 8-3 of a second main pipe, sequentially conveying the high-temperature flue gas through a heating flue gas pipeline 19 of the gas-solid separator and a heating flue gas pipeline 22-2 outside the gas-solid separator, inputting the high-temperature flue gas into an outer cylinder 12-2 of the gas-solid separator through a flue gas inlet 12-2-1 of the gas-solid separator, and heating the pyrolysis gas in the inner cylinder 12-1 of the gas-solid separator.
With reference to fig. 1, if a preheating flue gas pipe 22-1 inside the gas-solid separator is further provided between the main pyrolysis gas pipe 21-1 and the heating flue gas pipe 22-2 outside the gas-solid separator. Before step S31, the arsenic removing method further includes the following steps:
s41: the electric control valve on the main pyrolysis gas pipeline 21-1 is closed, and the electric control valve on the preheating flue gas pipeline 22-1 in the gas-solid separator is opened;
s42: in the step S14, after the high-temperature flue gas of the flue gas main pipe 8 is output through the flue gas outlet 8-3 of the second main pipe, the high-temperature flue gas is conveyed through the heating flue gas pipeline 19 of the gas-solid separator and the preheating flue gas pipeline 22-1 in the gas-solid separator in sequence, and then is input into the inner cylinder 12-1 of the gas-solid separator through the pyrolysis gas inlet 12-1-4 of the gas-solid separator to preheat the inner cylinder 12-1 of the gas-solid separator.
With reference to fig. 1, the arsenic removing apparatus for arsenic-containing gas further includes an indirect flue gas heat exchanger having a heat exchanger inlet and a heat exchanger outlet, in step S32, the pyrolysis gas is output from the pyrolysis gas outlet of the gas-solid separator, and then enters the indirect flue gas heat exchanger through the heat exchanger inlet to perform cooling operation, and the cooled pyrolysis gas is output through the heat exchanger outlet and then input into the arsenic collecting apparatus through the pyrolysis gas inlet of the condenser to prevent the arsenic collecting bag from being burned out due to high temperature.
To sum up, the utility model discloses a high arsenic metal powdered ore dearsenification method, it obtains simple substance arsenic through the gaseous processing apparatus that contains arsenic who is formed by connecting gradually controllable temperature high temperature gas-solid separator, indirect heat exchanger of cigarette, condensation receipts arsenic device, receipts arsenic sack, high temperature airtight reduction furnace, crystallizer to the pyrolysis gas that contains arsenic oxide after handling. The pyrolysis gas resource containing arsenic oxide is recycled, the investment scale of the arsenic-containing gas treatment device and the difficulty of waste gas treatment are greatly reduced, and the effects of energy conservation and emission reduction are remarkable.
In summary, although the present invention has been described with reference to the preferred embodiments, the above-described preferred embodiments are not intended to limit the present invention, and those skilled in the art can make various changes and modifications without departing from the spirit and scope of the present invention, so that the scope of the present invention shall be determined by the scope of the appended claims.

Claims (10)

1. A high arsenic metal ore powder dearsenification equipment with a high-efficiency arsenic-containing gas treatment device is characterized by comprising:
the primary preheating furnace is used for preheating the high-arsenic metal ore powder and comprises a preheating furnace inner kiln used for conveying the high-arsenic metal ore powder and a preheating furnace jacket used for conveying high-temperature flue gas; one end of the kiln in the preheating furnace is provided with a preheating furnace feeding hole, and the other end of the kiln in the preheating furnace is provided with a preheating furnace discharging hole; the preheating furnace jacket surrounds the periphery of the outer wall of the inner kiln of the preheating furnace, one end of the preheating furnace jacket is provided with a preheating furnace flue gas inlet, and the other end of the preheating furnace jacket is provided with a preheating furnace flue gas outlet;
the preheating furnace feeding device comprises a preheating furnace feeding funnel for feeding high-arsenic metal ore powder and a preheating furnace feeding screw for pushing the high-arsenic metal ore powder, wherein one end of the preheating furnace feeding screw is connected with the preheating furnace feeding funnel, and the other end of the preheating furnace feeding screw is connected with a feeding hole of the preheating furnace;
the secondary oxygen control roasting furnace is used for heating and pyrolyzing the high-arsenic metal ore powder and comprises a roasting furnace inner kiln used for conveying the high-arsenic metal ore powder and a roasting furnace jacket used for conveying high-temperature flue gas; one end of the kiln in the roasting furnace is provided with a roasting furnace feed inlet connected with the discharge outlet of the preheating furnace, and the other end of the kiln in the roasting furnace is provided with a roasting furnace discharge outlet and a roasting furnace pyrolysis gas outlet; the roasting furnace jacket surrounds the periphery of the outer wall of the kiln in the roasting furnace, a roasting furnace flue gas inlet is formed in one side of the roasting furnace jacket, a roasting furnace flue gas outlet is formed in the other side of the roasting furnace jacket, and the roasting furnace flue gas outlet is connected with the preheating furnace flue gas inlet;
the flue gas main pipe is used for conveying high-temperature flue gas and comprises a main pipe flue gas inlet and a first main pipe flue gas outlet, and the first main pipe flue gas outlet is connected with the roasting furnace flue gas inlet;
the combustion chamber is used for generating high-temperature flue gas and is provided with a combustion chamber flue gas outlet connected with the main pipe flue gas inlet;
the arsenic-containing gas treatment device is used for treating the toxic pyrolysis gas;
wherein the arsenic-containing gas treatment device comprises:
the condensation arsenic collecting device is used for condensing the pyrolysis gas into arsenic oxide powder, and is provided with a condenser pyrolysis gas inlet connected with the roasting furnace pyrolysis gas outlet and a condenser powder outlet used for outputting the arsenic oxide powder;
the arsenic collecting cloth bag is used for collecting arsenic oxide powder and is provided with a cloth bag inlet connected with the condenser powder output port and a cloth bag outlet used for outputting the arsenic oxide powder;
the high-temperature closed reduction furnace is used for reducing arsenic in arsenic oxide powder and comprises a lower reduction furnace for placing the arsenic oxide powder and an upper reduction furnace for placing a reducing agent, the lower reduction furnace is provided with a lower reduction furnace inlet which is connected with the outlet of the cloth bag, and the upper reduction furnace is provided with an upper reduction furnace outlet;
and the crystallizing tank is used for separating out the reduced simple substance arsenic and is provided with a crystallizing tank inlet connected with the outlet of the upper reducing furnace and a crystallizing tank material outlet used for outputting the simple substance arsenic.
2. The apparatus for dearsenifying high arsenic metal ore powder with high efficiency arsenic gas processing device as claimed in claim 1,
the arsenic-containing gas treatment device also comprises a temperature-controllable high-temperature gas-solid separator for separating dust from pyrolysis gas, and comprises a gas-solid separator inner cylinder for conveying pyrolysis gas and a gas-solid separator outer cylinder for conveying high-temperature flue gas, wherein the gas-solid separator inner cylinder is nested in the gas-solid separator outer cylinder;
the inner cylinder of the gas-solid separator comprises an upper purification cavity, a lower ash discharge structure and a plurality of filtering membrane pipes which are uniformly arranged in the purification cavity in the longitudinal direction; the purification cavity is provided with a pyrolysis gas inlet of a gas-solid separator and a pyrolysis gas outlet of the gas-solid separator, the pyrolysis gas inlet of the gas-solid separator is connected with the pyrolysis gas outlet of the roasting furnace through a main pyrolysis gas pipeline, the main pyrolysis gas pipeline is provided with an electric control valve for shutting and opening pyrolysis gas, the pyrolysis gas outlet of the gas-solid separator is connected with the pyrolysis gas inlet of the condenser, the ash discharge structure is in a conical shape with a wide upper part and a narrow lower part, and the bottom of the ash discharge structure is provided with an ash discharge port for discharging dust;
the outer cylinder of the gas-solid separator is provided with a gas-solid separator flue gas inlet and a gas-solid separator flue gas outlet, the gas-solid separator flue gas inlet is connected with the second main pipe flue gas outlet sequentially through a gas-solid separator external heating flue gas pipeline and a gas-solid separator heating flue gas pipeline, an electric control valve used for adjusting gas flow is arranged on the gas-solid separator external heating flue gas pipeline, and the gas-solid separator flue gas outlet is connected with a flue gas purification device.
3. The high-arsenic metal ore powder dearsenifying equipment with the high-efficiency arsenic-containing gas treatment device according to claim 2, wherein an internal preheated flue gas pipeline of the gas-solid separator is further connected between the main pyrolysis gas pipeline and the heating flue gas pipeline outside the gas-solid separator, and an electric control valve for turning off and on is arranged on the internal preheated flue gas pipeline.
4. The high-arsenic metal ore powder dearsenification equipment with the high-efficiency arsenic-containing gas treatment device according to claim 2, wherein the arsenic-containing gas treatment device further comprises a smoke indirect heat exchanger for cooling the pyrolysis gas and preventing the arsenic collecting cloth bag from being burnt out, the smoke indirect heat exchanger is provided with a heat exchanger inlet and a heat exchanger outlet, the heat exchanger inlet is connected with the pyrolysis gas outlet of the gas-solid separator, and the heat exchanger outlet is connected with the condenser pyrolysis gas inlet.
5. The high-arsenic metal ore powder dearsenifying equipment with the high-efficiency arsenic-containing gas treatment device according to claim 1, wherein the arsenic-containing gas treatment device further comprises a gas purification device for treating toxic gas, and the condensation arsenic collecting device is further provided with a condenser pyrolysis gas outlet which is connected with the gas purification device; the crystallizing tank is also provided with a crystallizing tank gas outlet which is connected with the gas purifying device.
6. The apparatus for removing arsenic from high-arsenic metal ore powder with high-efficiency arsenic-containing gas treatment device according to claim 1, wherein a pyrolysis gas bypass pipeline is connected to the outlet of the roasting furnace pyrolysis gas for discharging the original gas into the air, wherein the pyrolysis gas bypass pipeline is provided with an electric control valve for closing and opening.
7. The apparatus for removing arsenic from high arsenic content metal ore powder with high efficiency arsenic gas processing unit as claimed in claim 1, wherein the flue gas inlet of the preheating furnace is arranged at one end near the discharge port of the preheating furnace, and the flue gas outlet of the roasting furnace is arranged at one end near the feed port of the roasting furnace.
8. The high-arsenic metal ore powder dearsenification equipment with the high-efficiency arsenic-containing gas treatment device according to claim 1, wherein the number of the roasting furnace flue gas inlets is N, the flue gas inlets are uniformly distributed on the axial side wall of the roasting furnace jacket, the number of the first main pipe flue gas outlets is N, the flue gas outlets are uniformly distributed on the axial side wall of the flue gas main pipe, the N first main pipe flue gas outlets are correspondingly connected with the N roasting furnace flue gas inlets in a one-to-one manner through N flue gas channels, and the N flue gas channels are respectively provided with an electric control valve for adjusting the gas flow.
9. The apparatus for dearsenifying high arsenic metal ore powder with high efficiency arsenic gas processing device as claimed in claim 1,
the primary preheating furnace is transversely obliquely arranged and axially rotates, and one end of the primary preheating furnace, which is close to the discharge port of the preheating furnace, is lower than one end of the primary preheating furnace, which is close to the feed port of the preheating furnace;
the two-stage oxygen control roasting furnace is transversely obliquely arranged and axially rotates, and one end of the two-stage oxygen control roasting furnace, which is close to the discharge port of the roasting furnace, is lower than one end of the two-stage oxygen control roasting furnace, which is close to the feed port of the roasting furnace.
10. The apparatus according to claim 1, wherein a main preheating furnace tail gas pipeline is connected between the tail gas blower and the flue gas purification device, a high-temperature flue gas pipeline is connected between the combustion chamber flue gas outlet and the main pipe flue gas inlet, a preheating furnace tail gas bypass pipeline is connected between the main preheating furnace tail gas pipeline and the high-temperature flue gas pipeline, and the high-temperature flue gas pipeline and the preheating furnace tail gas bypass pipeline are respectively provided with an electric control valve for adjusting gas flow.
CN202022613097.7U 2020-11-12 2020-11-12 High-arsenic metal mineral powder arsenic removal equipment with high-efficiency arsenic-containing gas treatment device Active CN213708436U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113599916A (en) * 2021-08-11 2021-11-05 王琪 Natural gas-solid separation equipment with heat dissipation and slag discharge functions

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113599916A (en) * 2021-08-11 2021-11-05 王琪 Natural gas-solid separation equipment with heat dissipation and slag discharge functions

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