CN213706881U - Automatically cleaning assembly line belt brush - Google Patents
Automatically cleaning assembly line belt brush Download PDFInfo
- Publication number
- CN213706881U CN213706881U CN202021328491.XU CN202021328491U CN213706881U CN 213706881 U CN213706881 U CN 213706881U CN 202021328491 U CN202021328491 U CN 202021328491U CN 213706881 U CN213706881 U CN 213706881U
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- assembly line
- brush roller
- brush
- line belt
- belt
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Abstract
The utility model discloses an automatically cleaning assembly line belt brush belongs to photovoltaic automation production technical field for the dirty, the foreign matter of belt surface of photovoltaic automation production assembly line causes the problem of glass face fish tail easily among the solution prior art. The utility model discloses a automatically cleaning assembly line belt brush includes brush roller and drive assembly, and the brush roller is located assembly line belt pulley's below and contacts with the surface of assembly line belt, and the assembly line belt passes through drive assembly drive brush roller for brush roller and the assembly line belt motion opposite direction who contacts with the brush roller. The utility model discloses a automatically cleaning assembly line belt brush can be used to get rid of the dirty piece on the assembly line belt.
Description
Technical Field
The utility model belongs to the technical field of photovoltaic automated production, in particular to automatically cleaning assembly line belt brush.
Background
The photovoltaic automatic production process uses assembly line operation, and in order to facilitate installation and transportation, a frame is required to be installed on the assembly laminating part to ensure the overall mechanical strength of the assembly; and after the photovoltaic module is processed and assembled into a frame, the sharp angle on the corner of the frame needs to be processed.
However, in the above process, a lot of aluminum chips dropped are deposited and sputtered on the belt of the line, so that the surface of the conveyor belt is often stained, and the glass surface is easily scratched by foreign matters.
SUMMERY OF THE UTILITY MODEL
In view of the above analysis, the utility model aims at providing a automatically cleaning assembly line belt brush for the dirty, the foreign matter of belt surface of photovoltaic automated production assembly line causes the problem of glass face fish tail easily among the solution prior art.
The purpose of the utility model is mainly realized through the following technical scheme:
the utility model provides a automatically cleaning assembly line belt brush, including brush roller and drive assembly, wherein, the brush roller is located the outside of assembly line belt pulley and contacts with the surface of assembly line belt, and the assembly line belt passes through drive assembly drive brush roller for brush roller and the assembly line belt motion opposite direction with the brush roller contact.
Further, the brush roller is a nylon core brush roller.
Furthermore, the transmission assembly comprises a driving wheel and a driven wheel, the driving wheel is in press-fit contact with the assembly line belt and the driven wheel respectively, and the driven wheel is in transmission connection with the brush roller.
Furthermore, the driving wheel and the driven wheel are rubber-coated bearing wheels.
Furthermore, the assembly line belt brush still includes the installing support, and the one end of installing support rotates with the installation face of installing support to be connected, and the other end of installing support is located to action wheel and follow driving wheel, follows driving wheel and is connected with the transmission of brush roller through elastic transmission belt.
Further, the elastic transmission belt is an annular polyurethane belt.
Further, the installing support includes first mounting panel and the second mounting panel of being connected with first mounting panel, and the one end of first mounting panel is located to the action wheel, and fixed connection can be dismantled with the one end of second mounting panel to the other end of first mounting panel, and the other end of second mounting panel rotates with the installation face of installing support to be connected, locates the junction of first mounting panel and second mounting panel from the driving wheel.
Further, the connection angle of first mounting panel and second mounting panel is 10 ~ 20.
Further, the connection angle of the first mounting plate and the second mounting plate is 15 °.
Further, the other end of the second mounting plate is rotatably connected with the mounting surface of the mounting bracket through a bearing.
Furthermore, the driven wheel and/or the brush roller are provided with mounting grooves for accommodating the elastic transmission belt.
Furthermore, the mounting groove is formed in the middle of the driven wheel and/or the brush roller.
Further, the assembly line belt brush also comprises a waste collecting box arranged below the brush roller.
Furthermore, the outer side end face of the waste collecting box is provided with a handle mounting hole, and one end of the handle is inserted into the handle mounting hole.
Further, a cleaning component is arranged at the waste inlet of the waste collecting box, and the lower surface of the brush roller is in contact with the cleaning component.
Further, the cleaning assembly comprises a scraping plate and a toothed plate, the end portion of the toothed plate is in a sawtooth shape, the end portion of the scraping plate is in contact with the surface of the brush roller, and the end portion of the toothed plate is inserted into the brush roller.
Further, the number of the cleaning assemblies is plural, and the plural cleaning assemblies are arranged in parallel along the axial direction of the brush roller.
Further, the cleaning assembly comprises a scraping plate and a toothed plate, the end portion of the toothed plate is in a sawtooth shape, the end portion of the scraping plate is in contact with the surface of the brush roller, and the end portion of the toothed plate is inserted into the brush roller.
Further, the toothed plate is located in front of the scraper in the rotation direction of the brush roller.
Furthermore, the assembly line belt brush also comprises a protective cover, and two ends of the brush roller are erected on the side wall of the protective cover.
Further, one end of the mounting bracket is erected on the side wall of the protective cover.
Further, the waste collection box is inserted into the protective cover and detachably connected with the protective cover.
Furthermore, the inner side inserting end face of the waste collecting box is provided with a protruding plug, the side face, matched with the inserting end of the waste collecting box, of the protective cover is provided with a plug mounting hole, and after the waste collecting box is inserted in place, the protruding plug is inserted into the plug mounting hole.
Furthermore, the brush roller includes the roller and the brush of cover locating the roller outside, and the both ends of roller are equipped with the bearing.
Further, the distal ends of the brushes are inclined in the rotation direction of the brush roller in the radial direction of the brush roller.
Furthermore, the brush roller is divided into a plurality of sub-rollers along the axial direction, both sides of each sub-roller are saw-tooth-shaped side edges, and the saw-tooth-shaped side edges of two adjacent sub-rollers are meshed with each other.
Compared with the prior art, the utility model discloses can realize one of following beneficial effect at least:
a) the utility model provides a be equipped with the brush roller that is used for clean assembly line belt specially among the automatically cleaning assembly line belt brush, and brush roller and assembly line belt reverse motion can effectively get rid of the dirty piece on the belt through the brush roller, and clean effect is obvious, and simple to operate is suitable for extensive using widely in the industry.
b) The utility model provides a when automatically cleaning assembly line belt brush gets rid of dirty piece, the rotation of brush roller can also avoid the foreign matter to pile up on the brush roller to play self-cleaning's function, avoid dirty piece to pile up secondary pollution assembly line belt.
c) The utility model provides an among the automatically cleaning assembly line belt brush, adopt assembly line belt pulley to drive the brush roller and rotate, need not additionally to set up the actuating mechanism of brush roller, not only can practice thrift the energy consumption, can also simplify the structure of assembly line belt brush.
d) The utility model provides a automatically cleaning assembly line belt brush, through the setting of elastic drive area, not only can realize connecting from the transmission between driving wheel and the brush roller, can also realize the pressfitting contact between action wheel and the assembly line belt, need not additionally to set up the support that is used for installing the action wheel, further simplified assembly line belt brush's structure.
e) The utility model provides a automatically cleaning assembly line belt brush still is including locating the garbage collection box of brush roller below. Like this, the dirty piece that drops from the brush roller can fall into the garbage collection box, avoids it to pollute assembly line belt pulley mounting panel.
Additional features and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. The objectives and other advantages of the invention will be realized and attained by the structure particularly pointed out in the written description and drawings.
Drawings
The drawings are only for purposes of illustrating particular embodiments and are not to be construed as limiting the invention, wherein like reference numerals are used to designate like parts throughout the drawings.
Fig. 1 is a schematic structural view of a self-cleaning assembly line belt brush according to an embodiment of the present invention;
fig. 2 is a schematic view illustrating a disassembly of the self-cleaning assembly line belt brush according to an embodiment of the present invention.
Reference numerals:
1-a brush roller; 11-a brush; 12-brush bearings; 13-a clamp spring; 2-a production line belt; 3-a production line belt pulley; 4-driving wheel; 5-driven wheel; 6, mounting a bracket; 61-a first mounting plate; 62-a second mounting plate; 7-an elastic transmission belt; 8-a waste collection box; 9-a cleaning component; 10-protective cover.
Detailed Description
The preferred embodiments of the present invention will now be described in detail with reference to the accompanying drawings, which form a part hereof, and which together with the embodiments of the invention serve to explain the principles of the invention.
Example one
This embodiment provides a self-cleaning in-line belt brush, see fig. 1-2, comprising a brush roller 1 (e.g., a nylon core brush roller) and a drive assembly, it will be appreciated that the line comprises a line belt 2 and a line pulley 3 which drives the line belt 2, wherein the brush roller 1 is positioned at the outer side of the production line belt 2 and is contacted with the surface of the production line belt 2, for cleaning the surface of the production line belt 2, the production line belt pulley 3 drives the brush roller 1 through the production line belt 2 and the transmission component in sequence, so that the production line belt pulley 3 and the brush roller 1 rotate in the same direction, namely, the production line belt 2 drives the brush roller 1 through the transmission component, so that the motion directions of the brush roller 1 and the assembly line belt 2 contacted with the brush roller 1 are opposite, and the assembly line belt brush is fixed on the assembly line belt pulley mounting plate through screws.
In practice, for example, when the assembly line pulley 3 rotates counterclockwise, referring to fig. 1, the assembly line belt 2 located above the assembly line pulley 3 runs from right to left, the assembly line belt 2 located below the assembly line pulley 3 runs from left to right, the assembly line belt 2 drives the brush roller 1 to rotate counterclockwise through the transmission assembly, so that the brush roller 1 and the surface of the assembly line belt 2 move in opposite directions, the brush roller 1 removes dirty debris on the belt in the contact process with the assembly line belt 2, and the cleaning of the assembly line belt 2 is completed.
Compared with the prior art, be equipped with brush roller 1 that is used for clean assembly line belt 2 specially in the automatically cleaning assembly line belt brush that this embodiment provided, and brush roller 1 and assembly line belt 2 reverse motion can effectively get rid of the dirty piece on the belt through brush roller 1, and clean effect is obvious, and simple to operate is suitable for extensive using widely in the industry.
Simultaneously, when getting rid of dirty piece, the rotation of brush roller 1 can also be avoided the foreign matter to pile up on brush roller 1 to play self-cleaning's function, avoid dirty piece to pile up secondary pollution assembly line belt 2.
In addition, in the automatically cleaning assembly line belt brush that this embodiment provided, adopt assembly line belt pulley 3 to drive brush roller 1 and rotate, need not additionally to set up the actuating mechanism of brush roller 1, not only can practice thrift the energy consumption, can also simplify the structure of assembly line belt brush.
Specifically, the transmission assembly comprises a driving wheel 4 (e.g., a rubber-coated bearing wheel) and a driven wheel 5 (e.g., a rubber-coated bearing wheel), wherein the driving wheel 4 is in press-fit contact with the production line belt 2 and the driven wheel 5 respectively, the driven wheel 5 is in transmission connection with the brush roller 1, the driving wheel 4 and the production line belt 2 synchronously rotate in the opposite direction, the driving wheel 4 and the driven wheel 5 synchronously rotate in the opposite direction, and the driven wheel 5 and the brush roller 1 synchronously rotate in the same direction. Thus, the production line belt pulley 3 drives the brush roller 1 to rotate sequentially through the production line belt 2, the driving wheel 4 and the driven wheel 5, and therefore the same-direction rotation of the production line belt pulley 3 and the brush roller 1 is achieved.
In order to realize the press fit contact of the driving wheel 4 and the assembly line belt 2 with the driven wheel 5, the assembly line belt brush further comprises a mounting bracket 6, one end of the mounting bracket 6 is rotatably connected with a mounting surface (for example, an assembly line belt pulley mounting plate) of the mounting bracket 6, the driving wheel 4 and the driven wheel 5 are arranged at the other end of the mounting bracket 6, the driven wheel 5 is in transmission connection with the brush roller 1 through an elastic transmission belt 7, one end of the elastic transmission belt 7 is sleeved on the driven wheel 5, the other end of the elastic transmission belt 7 is sleeved on the brush roller 1, and the elastic transmission belt 7 is in.
The elastic transmission belt 7 is illustratively an endless polyurethane belt.
The pressing contact of the driving wheel 4 and the driven wheel 5 can be realized by adjusting the positions of the driving wheel 4 and the driven wheel 5 on the mounting bracket 6. To the pressfitting contact between action wheel 4 and the assembly line belt 2, can realize through elastic drive belt 7, particularly, after action wheel 4, from the installation of driving wheel 5 and brush roller 1, because elastic drive belt 7 is in the tensioning state, and the one end of installing support 6 is for rotating the connection, elastic drive belt 7 can drive installing support 6 and rotate for the action wheel 4 of locating the other end of installing support 6 removes to being close to assembly line belt 2 direction, thereby realizes the pressfitting contact between action wheel 4 and the assembly line belt 2. Like this, through elastic transmission belt 7's setting, not only can realize connecting from the transmission between driving wheel 5 and the brush roller 1, can also realize the pressfitting contact between action wheel 4 and the assembly line belt 2, need not additionally to set up the support that is used for installing action wheel 4, further simplified the structure of assembly line belt brush.
In order to further adjust the contact force between action wheel 4 and assembly line belt 2, above-mentioned installing support 6 includes first mounting panel 61 and the second mounting panel 62 of being connected with first mounting panel 61, the one end of first mounting panel 61 is located to action wheel 4, fixed connection can be dismantled with the one end of second mounting panel 62 to the other end of first mounting panel 61, the other end of second mounting panel 62 rotates with the installation face of installing support 6 and is connected, follow the junction of locating first mounting panel 61 and second mounting panel 62 of driving wheel 5, like this, through the angle of connection of adjusting first mounting panel 61 and second mounting panel 62, can further adjust the contact force between action wheel 4 and the assembly line belt 2.
Illustratively, the connection angle of the first mounting plate 61 and the second mounting plate 62 is 10-20 °, for example, 15 °.
In order to reduce the rotational resistance of the second mounting plate 62, the other end of the second mounting plate 62 is rotatably connected to the mounting surface of the mounting bracket 6 by a bearing.
In order to reduce or avoid the displacement of the elastic transmission belt 7 in the axial direction of the driven wheel 5 (or the brush roller 1), the driven wheel 5 and/or the brush roller 1 are provided with mounting grooves for accommodating the elastic transmission belt 7, taking into account that the degree of tension of the elastic transmission belt 7 determines the contact force between the driving wheel 4 and the production line belt 2. Carry on spacingly to elastic transmission belt 7 through the mounting groove, avoid it to take place to remove to can guarantee elastic transmission belt 7's tensioning degree, and then can guarantee that the contact force between action wheel 4 and the assembly line belt 2 is unchangeable basically, avoid taking place the phenomenon of skidding between action wheel 4 and the assembly line belt 2.
The mounting groove is opened, for example, in the middle of the driven wheel 5 and/or the brush roller 1.
In order to prevent the assembly line pulley mounting plate from being polluted by the dirty debris falling off from the brush roller 1, the assembly line pulley further comprises a waste collection box 8 arranged below the brush roller 1. Thus, dirty debris falling off the brush roller 1 can fall into the waste collection box 8, and the assembly line belt pulley mounting plate is prevented from being polluted by the dirty debris.
In order to facilitate taking and placing of the waste collection box 8, a handle mounting hole is formed in the end face of the outer side of the waste collection box 8, one end of the handle is inserted into the handle mounting hole, and the handle is mounted on the end face of the outer side of the waste collection box 8 through the handle mounting hole.
In order to further remove the dirty debris on the brush roller 1, a cleaning assembly 9 is arranged at the waste inlet of the waste collecting box 8, the lower surface of the brush roller 1 is in contact with the cleaning assembly 9, the dirty debris between the bristles of the brush roller 1 can be effectively scraped through the cleaning assembly 9, and the accumulation of the dirty debris on the brush roller 1 is reduced.
Illustratively, the number of the cleaning assemblies 9 is plural, and the plural cleaning assemblies 9 are arranged in parallel along the axial direction of the brush roller 1.
As for the structure of the cleaning assembly, specifically, it may include a scraper having an end portion in a saw-tooth shape, which is in contact with the surface of the brush roller 1, and a toothed plate having an end portion inserted into the brush roller 1. Like this, can clear up the dirty piece of adhering to on brush roller 1 surface effectively through the scraper blade, can effectually get rid of the dirty piece in brush roller 1 through the pinion rack, further reduce dirty piece and pile up on brush roller 1.
In order to further get rid of the dirty piece of brush roller 1 surface and inside, along brush roller 1's direction of rotation, the pinion rack is located the place ahead of scraper blade, and like this, the pinion rack can shift the dirty piece of brush roller 1 inside to the surface of brush roller 1, and the scraper blade that is located the pinion rack rear can further get rid of the dirty piece on surface to improve above-mentioned clean subassembly and get rid of dirty piece's ability, prolong brush roller 1's life.
In order to protect the assembly line belt brush and prevent dirty debris from splashing, the assembly line belt brush further comprises a protective cover 10, two ends of the brush roller 1 are erected on the side wall of the protective cover 10, one end of the mounting bracket 6 is also erected on the side wall of the protective cover 10, the waste collecting box 8 is inserted into the protective cover 10 and is detachably connected with the protective cover 10, and therefore the waste collecting box 8 can be detached and cleaned at any time.
To the connection structure between garbage collection box 8 and safety cover 10, specifically, it is concrete that the inboard terminal surface of inserting of garbage collection box 8 is equipped with outstanding end cap, and the end cap mounting hole has been seted up to the side that the end matches is inserted with garbage collection box 8 to safety cover 10, and after garbage collection box 8 inserted to target in place, outstanding end cap inserted the end cap mounting hole.
To the structure of brush roller 1, specifically, it includes the roller and overlaps the brush 11 of locating outside the roller, in order to reduce the rotation resistance of brush roller 1, the both ends of roller are equipped with brush bearing 12 and jump ring 13.
In order to further improve the cleaning effect of the above-mentioned brush roller 1, along the radial direction of the brush roller 1, the end of the brush 11 inclines to the rotation direction of the brush roller 1, this is because, the movement direction of the brush roller 1 is opposite to that of the assembly line belt 2, and the brush 11 is softer, under the effect of the assembly line belt 2, the brush 11 can deform to the opposite direction of the rotation direction of the brush roller 1, incline the end of the brush 11 to the rotation direction of the brush roller 1, and can compensate the deformation of the brush 11, thereby further improving the cleaning effect of the above-mentioned brush roller 1.
Considering that dirty debris usually only can form at brush roller 1 local and pile up, pile up comparatively serious brush roller 1 and need in time change, consequently, above-mentioned brush roller 1 can divide into a plurality of sub-rollers along its axial, the both sides of every sub-roller are the zigzag side, the zigzag side intermeshing of two adjacent sub-rollers, like this, when brush roller 1 rotates, the sub-roller that is located both sides can pass through the zigzag side and convey power to adjacent sub-roller, that is to say, when rotating, a plurality of sub-rollers can constitute overall structure, when dirty debris of a certain sub-roller piles up comparatively seriously, because do not additionally set up the part that is used for fixed connection between two adjacent sub-rollers, consequently, only need to pile up comparatively serious sub-roller take off replace with new sub-roller can, need not to replace whole brush roller 1, also need not complicated dismantlement process.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope of the present invention should be covered by the present invention.
Claims (8)
1. A self-cleaning assembly line belt brush is characterized by comprising a brush roller and a transmission assembly, wherein the brush roller is positioned on the outer side of an assembly line belt pulley and is in contact with the surface of an assembly line belt, and the assembly line belt drives the brush roller through the transmission assembly, so that the brush roller and the assembly line belt in contact with the brush roller move in opposite directions;
the transmission assembly comprises a driving wheel and a driven wheel, the driving wheel is in press contact with the assembly line belt and the driven wheel respectively, and the driven wheel is in transmission connection with the brush roller;
the self-cleaning assembly line belt brush further comprises a mounting support, one end of the mounting support is rotatably connected with a mounting surface of the mounting support, the driving wheel and the driven wheel are arranged at the other end of the mounting support, and the driven wheel is in transmission connection with the brush roller through an elastic transmission belt.
2. The self-cleaning assembly line belt brush of claim 1, wherein the brush roller is a nylon core brush roller;
the driving wheel and the driven wheel are rubber-coated bearing wheels.
3. The self-cleaning assembly line belt brush as claimed in claim 1, wherein the mounting bracket comprises a first mounting plate and a second mounting plate connected to the first mounting plate, the driving wheel is disposed at one end of the first mounting plate, the other end of the first mounting plate is detachably and fixedly connected to one end of the second mounting plate, the other end of the second mounting plate is rotatably connected to the mounting surface of the mounting bracket, and the driven wheel is disposed at the connection position of the first mounting plate and the second mounting plate.
4. The self-cleaning assembly line belt brush of claim 1, wherein the driven wheel and/or the brush roller is provided with a mounting groove for receiving the elastic transmission belt.
5. The self-cleaning assembly line belt brush as claimed in any one of claims 1 to 4, further comprising a protective cover, wherein both ends of the brush roller are mounted on the side walls of the protective cover.
6. The self-cleaning in-line belt brush of claim 5, further comprising a waste collection box disposed below the brush roller.
7. The self-cleaning pipelining belt brush of claim 6, wherein the waste collection box is inserted into the protective cover and removably connected to the protective cover.
8. The self-cleaning assembly line belt brush as claimed in claim 6, wherein a cleaning member is provided at the waste inlet of the waste collection box, and the lower surface of the brush roller is in contact with the cleaning member;
the number of the cleaning assemblies is multiple, and the cleaning assemblies are arranged in parallel along the axial direction of the brush roller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021328491.XU CN213706881U (en) | 2020-07-08 | 2020-07-08 | Automatically cleaning assembly line belt brush |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021328491.XU CN213706881U (en) | 2020-07-08 | 2020-07-08 | Automatically cleaning assembly line belt brush |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN213706881U true CN213706881U (en) | 2021-07-16 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202021328491.XU Active CN213706881U (en) | 2020-07-08 | 2020-07-08 | Automatically cleaning assembly line belt brush |
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| CN (1) | CN213706881U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114068742A (en) * | 2021-11-01 | 2022-02-18 | 浙江爱旭太阳能科技有限公司 | Preparation method of solar cell module, solar cell module and photovoltaic system |
-
2020
- 2020-07-08 CN CN202021328491.XU patent/CN213706881U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114068742A (en) * | 2021-11-01 | 2022-02-18 | 浙江爱旭太阳能科技有限公司 | Preparation method of solar cell module, solar cell module and photovoltaic system |
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