CN213699847U - Reation kettle is used in dyestuff production convenient to detect - Google Patents
Reation kettle is used in dyestuff production convenient to detect Download PDFInfo
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- CN213699847U CN213699847U CN202022287778.9U CN202022287778U CN213699847U CN 213699847 U CN213699847 U CN 213699847U CN 202022287778 U CN202022287778 U CN 202022287778U CN 213699847 U CN213699847 U CN 213699847U
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Abstract
The application relates to a reaction kettle for dye production, which is convenient to detect and comprises a support frame, a kettle body arranged on the support frame, a stirring mechanism arranged in the kettle body, a driving motor arranged on the kettle body and used for driving the stirring mechanism, a feeding hole arranged on the kettle body, a discharging hole arranged at the bottom of the kettle body and a sampling mechanism; the sampling mechanism comprises a communicating pipe arranged at the bottom of the kettle body, one end of the communicating pipe, which is far away from the kettle body, is connected with a four-way head, one end of the four-way head is provided with a sleeve, the communicating pipe is communicated with the sleeve through the four-way head, a discharging pipe is arranged at one interface of the four-way head, the communicating pipe is communicated with the kettle body, the discharging pipe is arranged on the communicating pipe, and a second valve is arranged on the discharging pipe; the one end of keeping away from the cauldron body communicating pipe is provided with the sleeve, is provided with the piston in the sleeve, and the one end that the cauldron body was kept away from to the sleeve is provided with the drive assembly that the drive piston removed in the sleeve. This application has the effect that improves when the dyestuff sample in the cauldron body, the not easily controllable defect of the internal dyestuff exhaust volume of cauldron.
Description
Technical Field
The application relates to the field of dye processing equipment, in particular to a reaction kettle for dye production, which is convenient for detection.
Background
At present add man-hour at the dyestuff, need pour into the dyestuff and stir in the reation kettle, can examine earlier the colour of dyestuff after the stirring, can continue to add the fuel of certain colour in to reation kettle when not reaching the colour chip requirement, continue to mix the stirring again, need sample the dyestuff in the reation kettle during the detection, and conventional sample mode is, and the dyestuff in the reation kettle is partly from discharge gate discharge, detects.
In view of the above-mentioned related technologies, the inventor believes that there is a defect that the amount of dye discharged from the autoclave body is not easily controlled when the dye in the autoclave body is sampled.
SUMMERY OF THE UTILITY MODEL
In order to improve when the dyestuff sample to the cauldron internal, the internal dyestuff exhaust quantity of cauldron defect of wayward, this application provides a reation kettle for dye production convenient to detect.
The application provides a reation kettle for dyestuff production convenient to detect adopts following technical scheme:
a reaction kettle convenient for detection for dye production comprises a support frame, a kettle body arranged on the support frame, a stirring mechanism arranged in the kettle body, a driving motor arranged on the kettle body and used for driving the stirring mechanism, a feeding hole arranged on the kettle body, a discharging hole arranged at the bottom of the kettle body and a sampling mechanism; the sampling mechanism comprises a communicating pipe arranged at the bottom of the kettle body, a first valve is arranged on the communicating pipe, the communicating pipe is communicated with the kettle body, one end of the communicating pipe, far away from the kettle body, is connected with a four-way head, one end of the communicating pipe, far away from the kettle body, is provided with a sleeve, the communicating pipe is communicated with the sleeve through the four-way head, a discharging pipe is arranged at one interface of the four-way head, and a second valve is arranged on the discharging pipe; the four-way joint is characterized in that a sleeve is arranged at one end of the four-way joint, a piston is arranged in the sleeve, the sleeve is connected with the piston in a sliding mode, and a driving assembly for driving the piston to move in the sleeve is arranged at one end, away from the kettle body, of the sleeve.
Through adopting above-mentioned technical scheme, when needs are taken a sample to the internal dyestuff of cauldron, the staff is closed the second valve, open first valve, drive piston downstream through drive assembly, absorb the internal dyestuff of cauldron to the sleeve in, when the dyestuff of absorbing reaches predetermined volume, stop drive assembly, close first valve, open the second valve, start drive assembly makes piston upstream, pass through discharging pipe discharge collection with the dyestuff in the sleeve, the effectual improvement is when the internal dyestuff sample of cauldron, the internal dyestuff exhaust quantity uncontrollable defect of cauldron.
Optionally, the piston includes a plug body disposed in the sleeve, a seal ring is disposed between an outer side surface of the plug body and an inner side surface of the sleeve, and the seal ring is sleeved on the plug body.
Through adopting above-mentioned technical scheme, the effectual gas tightness of having guaranteed in the sleeve of sealing washer prevents to absorb the dyestuff and makes gas leakage lead to the sample difficulty, prevents simultaneously that the dyestuff from spilling.
Optionally, the number of the sealing rings is two, and the two sealing rings are arranged at intervals and are parallel to each other.
Through adopting above-mentioned technical scheme, the effectual gas tightness that has increased in the sleeve.
Optionally, the driving assembly comprises a base arranged below the reaction kettle, a lifting motor is arranged on the base, a gear is fixedly arranged on an output shaft of the lifting motor, one end, far away from the communicating pipe, of the plug body is fixedly arranged, a rack is arranged on one side, close to the gear, of the plug body, and the rack is meshed with the gear.
Through adopting above-mentioned technical scheme, the staff is through starting elevator motor, and elevator motor's output shaft rotates, drives gear revolve, because of gear and rack meshing, the gear drives the rack and carries out axial motion, and then drives the piston and carry out axial motion in the sleeve.
Optionally, the sealing ring is a rubber sealing ring.
Through adopting above-mentioned technical scheme, rubber seal has good elasticity and leakproofness, the effectual gas tightness of having guaranteed in the sleeve.
Optionally, one end of the sleeve, which is far away from the communicating pipe, is provided with a limit ring, the inner diameter of the limit ring is smaller than the outer diameter of the piston, and the rack passes through the limit ring.
Through adopting above-mentioned technical scheme, the motion range restriction of spacing ring with the piston is inside the sleeve, prevents that the piston from breaking away from the sleeve.
Optionally, a cleaning assembly for cleaning the sleeve is arranged on one side of the four-way head.
Through adopting above-mentioned technical scheme, after the sample is accomplished, through wasing the clean in with the sleeve of subassembly, avoid remaining dyestuff in the sleeve to pollute the dyestuff of next sample, guarantee the detection accuracy degree next time.
Optionally, the cleaning assembly comprises a water tank, the water tank is communicated with a water inlet pipe and a water outlet pipe, the water inlet pipe is communicated with a water source, and the water outlet pipe is provided with a third valve.
Through adopting above-mentioned technical scheme, after the sample is accomplished, close first valve, second valve, open the third valve, drive the piston downstream through elevator motor, absorb the water in the water tank to the sleeve in, close the third valve again, open the second valve, make elevator motor drive piston upstream, discharge water, after the repetitive operation many times, with the inside sanitization of sleeve.
In summary, the present application includes at least one of the following beneficial technical effects:
1. the dye in the kettle body can be sucked at the dye sucking position by using the sleeve and the piston, so that the defect that the discharge amount of the dye in the kettle body is difficult to control when the dye in the kettle body is sampled is effectively overcome;
2. the limiting ring limits the motion range of the piston in the sleeve, and effectively prevents the piston from moving out of the sleeve;
3. the inside remaining dyestuff sanitization of sleeve is through wasing the subassembly after the sample is accomplished, avoids remaining dyestuff in the sleeve to pollute the dyestuff of next sample, guarantees the detection accuracy degree next time.
Drawings
FIG. 1 is a schematic view showing the overall structure of the reaction vessel in this example.
FIG. 2 is a sectional view showing the internal structure of the autoclave body.
FIG. 3 is a partial view showing the structure of the sampling mechanism.
Description of reference numerals: 1. a support frame; 11. a work table; 12. a pillar; 13. a channel; 2. a kettle body; 21. a feed inlet; 22. a discharge port; 3. a stirring mechanism; 31. a rotating shaft; 32. a stirring paddle; 4. a drive motor; 5. a sampling mechanism; 51. a communicating pipe; 511. a first valve; 52. a four-way head; 53. a discharge pipe, 531, a second valve, 54 and a sleeve; 55. a piston; 551. a plug body; 552. a seal ring; 553. a rack; 56. a limiting ring; 57. a drive assembly; 571. a base; 572. a lifting motor; 573. a gear; 58. cleaning the assembly; 581. a water tank; 582. a water inlet pipe; 583. a water outlet pipe; 584. a third valve.
Detailed Description
The present application is described in further detail below with reference to figures 1-3.
The embodiment of the application discloses reation kettle is used in dyestuff production convenient to detect. Referring to fig. 1 and 2, the reaction kettle comprises a support frame 1, a kettle body 2 arranged on the support frame 1, a stirring mechanism 3 arranged in the kettle body 2, a driving motor 4 arranged on the kettle body 2 and used for driving the stirring mechanism 3, a feeding hole 21 arranged on the kettle body 2, a discharging hole 22 arranged at the bottom of the kettle body 2, and a sampling mechanism 5.
Referring to fig. 1 and 2, the support frame 1 includes a workbench 11 for workers to walk, the workbench 11 is a horizontally placed rectangular plate, four corners of the bottom surface of the workbench 11 are respectively provided with a pillar 12, and one side of the workbench 11 is provided with a channel 13 for the workers to walk to the workbench 11; the top surface of the workbench 11 is provided with a mounting hole, the kettle body 2 is mounted in the mounting hole, and the kettle body 2 and the ground are arranged at intervals; the stirring mechanism 3 comprises a rotating shaft 31 which is rotatably connected between the inner top surface and the inner bottom surface of the kettle body 2, a plurality of stirring paddles 32 are fixedly arranged on the rotating shaft 31, the plurality of stirring paddles 32 are arranged at equal intervals along the axial direction of the rotating shaft 31, and the axis of the rotating shaft 31 is superposed with the axes of the plurality of stirring paddles 32; one end of the rotating shaft 31 penetrates through the inner top surface of the kettle body 2, and one end of the rotating shaft 31 penetrating through the inner top surface of the kettle body 2 is connected with an output shaft of the driving motor 4; the staff pours the dyestuff that will wait to process into cauldron body 2 back from feed inlet 21, starts driving motor 4, and driving motor 4's output shaft rotates, drives rotation axis 31 and rotates, and rotation axis 31 drives stirring rake 32 and rotates, and then with the dyestuff liquid stirring intensive mixing in the cauldron body 2.
Referring to fig. 1 and 3, the sampling mechanism 5 includes a communicating pipe 51 arranged at the bottom of the kettle body 2, a first valve 511 is arranged on the communicating pipe 51, and the communicating pipe 51 is communicated with the kettle body 2; one end of the communicating pipe 51, which is far away from the kettle body 2, is connected with a four-way head 52, one end of the communicating pipe 51, which is far away from the kettle body 2, is provided with a sleeve 54, the communicating pipe 51 is communicated with the sleeve 54 through the four-way head 52, a connecting port of the four-way head 52 is provided with a discharge pipe 53, and the discharge pipe 53 is provided with a second valve 531; a piston 55 is arranged in the sleeve 54, the piston 55 is connected with the sleeve 54 in a sliding way, and a driving assembly 57 for driving the piston 55 to move in the sleeve 54 is arranged at one end of the sleeve 54 far away from the kettle body 2.
Referring to fig. 3, the piston 55 includes a plug body 551 disposed in the sleeve 54, two sealing rings 552 are disposed between an outer side surface of the plug body 551 and an inner side surface of the sleeve 54, the sealing rings 552 are sleeved on the plug body 551, the sealing rings 552 are disposed at intervals along an axial direction of the plug body 551, an axis of the sealing ring 552 coincides with an axis of the plug body 551, in this embodiment, the sealing ring 552 is a rubber sealing ring 552, and the rubber sealing ring 552 has excellent elasticity and good sealing performance.
When the staff need be to the dyestuff sample in the cauldron body 2, close the second valve 531 of discharging pipe 53 earlier, open first valve 511, drive piston 55 downstream through drive assembly 57, the internal gas pressure of sleeve 54 diminishes, in sucking the sleeve 54 with the dyestuff in the cauldron body 2, can suck quantitative dyestuff, and can not cause the pollution to the dyestuff in the cauldron body 2, after sucking the completion, close first valve 511, open second valve 531, make piston 55 rebound through drive assembly 57, take out the dyestuff in the sleeve 54.
Referring to fig. 3, the driving assembly 57 includes a base 571 arranged below the reaction kettle, the base 571 is arranged in a rectangular parallelepiped, a lifting motor 572 is arranged on the base 571, in this embodiment, the lifting motor 572 is a stepping motor, a gear 573 is fixedly arranged on an output shaft of the lifting motor 572, a rack 553 is fixedly arranged at an end of the plug body 551 away from the communicating pipe 51, and the rack 553 is engaged with the gear 573; when the worker starts the elevator motor 572, the output shaft of the elevator motor 572 drives the gear 573 to rotate, and the rack 553 is engaged with the gear 573, so that the gear 573 drives the teeth to move in the axial direction when rotating, and further drives the piston 55 to move.
Referring to fig. 2 and 3, a limiting ring 56 is arranged at one end of the sleeve 54 far away from the kettle body 2, the inner diameter of the limiting ring 56 is larger than the diameter of the piston 55, and the limiting ring 56 limits the movement range of the piston 55 in the sleeve 54 and prevents the piston 55 from moving out of the sleeve 54.
Referring to fig. 3, a cleaning assembly 58 is further disposed on one side of the four-way joint 52, the cleaning assembly 58 includes a water tank 581 disposed on one side of the sleeve 54, the water tank 581 is communicated with a water inlet pipe 582 and a water outlet pipe 583, the water inlet pipe 582 is communicated with a water source, the water outlet pipe 583 is communicated with the four-way joint 52, and the water outlet pipe 583 is provided with a third valve 584; after sampling is completed, the first valve 511 and the second valve 531 are closed, the third valve 584 is opened, the piston 55 is driven to move downwards by the lifting motor 572, water in the water tank 581 is sucked into the sleeve 54, the third valve 584 is closed again, the second valve 531 is opened, the piston 55 is driven by the lifting motor 572 to move upwards, water is discharged, after repeated operation is performed for multiple times, the interior of the sleeve 54 is cleaned, the dye remaining in the sleeve 54 is prevented from polluting sampling next time, and the detection accuracy is further ensured.
The implementation principle of the reaction kettle for dye production convenient to detect in the embodiment of the application is as follows: when the dye in the kettle body 2 needs to be sampled and detected, a worker closes the second valve 531 and the third valve 584, opens the first valve 511, then starts the lifting motor 572, an output shaft of the lifting motor 572 drives the gear 573 to rotate, the gear 573 drives the rack 553 to move downwards, the piston 55 moves downwards, and because the sealing performance in the sleeve 54 is good, when the piston 55 moves downwards, the air pressure in the sleeve 54 is reduced, the dye in the kettle body 2 is sucked into the sleeve 54, but when a preset amount is sucked, the lifting motor 572 is stopped, the first valve 511 is closed, the second valve 531 is opened, and the lifting motor 572 is started to discharge the dye in the sleeve 54 through the discharge pipe 53; then, the first valve 511 is closed, the third valve 584 is opened, the lifting motor 572 is started, the piston 55 is driven to move downwards, water in the water tank 581 is sucked into the sleeve 54, the third valve 584 is closed, the second valve 531 is opened, the lifting motor 572 drives the piston 55 to move upwards, the water is discharged, after repeated operation is carried out for multiple times, the interior of the sleeve 54 is cleaned, the dye remained in the sleeve 54 is prevented from polluting the next sampling, and the detection accuracy is further ensured; the defect that the discharge amount of the dye in the kettle body 2 is not easy to control during sampling is effectively overcome.
The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.
Claims (8)
1. The utility model provides a reation kettle is used in dyestuff production convenient to detect which characterized in that: the device comprises a support frame (1), a kettle body (2) arranged on the support frame (1), a stirring mechanism (3) arranged in the kettle body (2), a driving motor (4) arranged on the kettle body (2) and used for driving the stirring mechanism (3), a feeding hole (21) arranged on the kettle body (2), a discharging hole (22) arranged at the bottom of the kettle body (2) and a sampling mechanism (5);
the sampling mechanism (5) comprises a communicating pipe (51) arranged at the bottom of the kettle body (2), a first valve (511) is arranged on the communicating pipe (51), the communicating pipe (51) is communicated with the kettle body (2), one end, far away from the kettle body (2), of the communicating pipe (51) is connected with a four-way head (52), one end, far away from the kettle body (2), of the communicating pipe (51) is provided with a sleeve (54), the communicating pipe (51) is communicated with the sleeve (54) through the four-way head (52), a discharge pipe (53) is arranged at one interface of the four-way head (52), and a second valve (531) is arranged on the discharge pipe (53); one end of the four-way head (52) is provided with a sleeve (54), a piston (55) is arranged in the sleeve (54), the sleeve (54) is connected with the piston (55) in a sliding mode, and a driving assembly (57) for driving the piston (55) to move in the sleeve (54) is arranged at one end, far away from the kettle body (2), of the sleeve (54).
2. The reaction kettle for dye production convenient to detect according to claim 1, characterized in that: the piston (55) comprises a plug body (551) arranged in the sleeve (54), a sealing ring (552) is arranged between the outer side surface of the plug body (551) and the inner side surface of the sleeve (54), and the sealing ring (552) is sleeved on the plug body (551).
3. The reaction kettle for dye production convenient to detect according to claim 2, characterized in that: the number of the sealing rings (552) is two, and the two sealing rings (552) are arranged at intervals and are parallel to each other.
4. The reaction kettle for dye production convenient to detect according to claim 2, characterized in that: the driving assembly (57) comprises a base (571) arranged below the reaction kettle, a lifting motor (572) is arranged on the base (571), a gear (573) is fixedly arranged on an output shaft of the lifting motor (572), a rack (553) is fixedly arranged at one end, away from the communicating pipe (51), of the plug body (551), and the rack (553) is meshed with the gear (573).
5. The reaction kettle for dye production convenient to detect according to claim 2, characterized in that: the sealing ring (552) is a rubber sealing ring (552).
6. The reaction kettle for dye production convenient to detect according to claim 4, characterized in that: one end, far away from the communicating pipe (51), of the sleeve (54) is provided with a limiting ring (56), the inner diameter of the limiting ring (56) is smaller than the outer diameter of the piston (55), and the rack (553) penetrates through the limiting ring (56).
7. The reaction kettle for dye production convenient to detect according to claim 1, characterized in that: and a cleaning assembly (58) for cleaning the sleeve (54) is arranged on one side of the four-way head (52).
8. The reaction kettle for dye production convenient to detect according to claim 7, characterized in that: the cleaning assembly (58) comprises a water tank (581), wherein the water tank (581) is communicated with a water inlet pipe (582) and a water outlet pipe (583), the water inlet pipe (582) is communicated with a water source, and a third valve (584) is arranged on the water outlet pipe (583).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022287778.9U CN213699847U (en) | 2020-10-14 | 2020-10-14 | Reation kettle is used in dyestuff production convenient to detect |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022287778.9U CN213699847U (en) | 2020-10-14 | 2020-10-14 | Reation kettle is used in dyestuff production convenient to detect |
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| CN213699847U true CN213699847U (en) | 2021-07-16 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202022287778.9U Active CN213699847U (en) | 2020-10-14 | 2020-10-14 | Reation kettle is used in dyestuff production convenient to detect |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114053968A (en) * | 2021-11-11 | 2022-02-18 | 耿恒元 | Lubricating liquid production system for adult products convenient for sampling detection and use method thereof |
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2020
- 2020-10-14 CN CN202022287778.9U patent/CN213699847U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114053968A (en) * | 2021-11-11 | 2022-02-18 | 耿恒元 | Lubricating liquid production system for adult products convenient for sampling detection and use method thereof |
| CN114053968B (en) * | 2021-11-11 | 2024-03-15 | 耿恒元 | Lubricant production system convenient for sampling detection and used for adult products and application method thereof |
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